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YASKAWA SI-EM3 Installation Manual

Ac drive 1000-series option modbus tcp/ip
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YASKAWA AC Drive 1000-Series Option
Modbus TCP/IP
Installation Manual
Type: SI-EM3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
1000
安川インバータ
Modbus TCP/IP
取扱説明書
形  式
SI-EM3
製品を安全にお使い頂くために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 57B
シリーズオプション
通信

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  • Page 1 YASKAWA AC Drive 1000-Series Option Modbus TCP/IP Installation Manual Type: SI-EM3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. 1000 安川インバータ シリーズオプション Modbus TCP/IP 通信...
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    10 SPECIFICATIONS ....... . 49 YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...

  • Page 4: Preface And Safety

    The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control.
  • Page 5 Option: Yaskawa AC Drive 1000-Series Option SI-EM3 Modbus TCP/IP ◆ Registered Trademarks • Modbus TCP/IP is a trademark of Modbus-IDA. • All trademarks are the property of their respective owners. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 6 Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. NOTICE Indicates an equipment damage message. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 7 • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. • When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

  • Page 8: Product Overview

    CIMR-A 2A ≥ 1010 CIMR-A 4A0002 to 4A0675 A1000 CIMR-A 4A0930 and 4A1200 CIMR-A 5A ≥ 1014 Z1000 CIMR-Z <1> See “PRG” on the drive nameplate for the software version number. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...

  • Page 9: Receiving

    <1> Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity. Note: Tools required to prepare option networking cables for wiring are not listed in this manual. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...

  • Page 10: Option Components

    Refer to Option LED Display on page 12 for details on the LEDs <2> The ground wire provided in the option shipping package must be connected during installation Figure 1 SI-EM3 Option Components YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 11 <1> 6 (Pair 3) Receive data (RXD) - 7 (Pair 4) Not used <1> 8 (Pair 4) Not used <1> <1> Not used for 10 Mbps and 100 Mbps networks. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 12 <1> Remove the drive front cover to check the status of the LED. Be careful not to touch the main circuit terminals or the control board in the drive. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...

  • Page 13: Installation Procedure

    Do not touch circuit boards while the power to the drive is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 14 Do not use unshielded cable for control wiring. Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 15 Failure to comply may prevent proper operation and possibly damage equipment. Check wiring to ensure that all connections are correct after installing the option and connecting any other devices. Failure to comply may result in damage to the option. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 16 L – Connector CN5-A F – Drive terminal cover M – Connector CN5-B G – Removable tabs for wire routing N – Connector CN5-C Figure 2 Drive Components with Option YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 17 NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry. Figure 3 A1000 Figure 3 Remove the Front Covers and Digital Operator YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 18 With the front covers and digital operator removed, apply the LED label (E) in the appropriate position on the drive top front cover (C). Figure 4 A1000 Figure 4 Apply the LED Label YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 19 0.5 to 0.6 N m (4.4 to 5.3 in lbs), then insert the option (B) into the CN5-A connector (L) located on the drive and fasten it using one of the included screws (H). Figure 5 A1000 Figure 5 Insert the Option YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 20 Note: There are two screw holes on the drive for use as ground terminals (K). When connecting three options, two ground wires will need to share the same drive ground terminal. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 21 <1> <1> The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure. Figure 7 Wire Routing Examples YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 22 SI-EM3 Modbus TCP/IP Option ModbusTCP/IP Master Modbus TCP/IP Cable A1000 <1> The ground wire provided in the option shipping package must be connected during installation. Figure 8 Option Connection Diagram YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 23 Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure no cables are pinched between the front covers and the drive when replacing the covers. Set drive parameters in Table 5 for proper option performance. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 24 H – Terminal block CN1 D – Drive front cover I – Insert connector CN5 here E – HOA keypad J – Connector CN5 Figure 10 Drive Components with Option YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 25 NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry. Figure 10 A1000 Figure 11 Remove the Front Cover and HOA Keypad YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 26 With the front cover and HOA keypad removed, apply the LED label (F) in the appropriate position on the drive front cover (D). Figure 11 A1000 Figure 12 Apply the LED Label YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 27 0.5 to 0.6 N m (4.4 to 5.3 in lbs), then insert the option (B) into the CN5 connector (J) located on the drive and fasten it using one of the included screws (C). Figure 12 A1000 Figure 13 Insert the Option YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 28 (C) and tighten both screws to 0.5 to 0.6 N m (4.4 to 5.3 in lbs). Figure 13 A1000 Figure 14 Connecting the Ground Wire Wire the communication cables. Note: Separate communication cables from main circuit wiring and other electrical lines. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 29 SI-EM3 Modbus TCP/IP Option ModbusTCP/IP Master Modbus TCP/IP Cable A1000 <1> The ground wire provided in the option shipping package must be connected during installation. Figure 15 Option Connection Diagram YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 30 Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure no cables are pinched between the front covers and the drive when replacing the covers. Set drive parameters in Table 6 for proper option performance. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...

  • Page 31: Related Drive Parameters

    0: Torque Reference/Torque Limit via network communications F6-06 Torque Limit are disabled Default: 0 (3A7) Selection from 1: Torque Reference/Torque Limit via network communications Range: 0, 1 <3> are enabled <4> Communication Option YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 32 Parameter F7-09 sets the most significant octet. Range: 0 to 255 <7> F7-10 Gateway Address Sets the static/fixed Gateway address. Default: 168 (3EE) Parameter F7-10 sets the second most significant octet. Range: 0 to 255 <7> YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 33 <6> If F7-13 is set to 0, then all IP Addresses (F7-01 to F7-04) must be unique. <7> Set F7-01 to F7-12 when F7-13 is set to 0. <8> Set F7-15 when F7-14 is set to 0 or 2. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 34 Online Speed Link Speed 100: 100 Mbps U6-93 Online Duplex Duplex Setting 0: Half, 1: Full U6-98 First Fault First Option Fault – U6-99 Current Fault Current Option Fault – YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...

  • Page 35: Modbus Tcp/Ip Messaging

    All of the drive command registers have been mapped to this high speed access area (Modbus TCP/IP registers 01H to 01FH). In addition, the monitors shown in Table 8 mapped for high speed access. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 36 (0.01 A units for drives set to 11 kW in Heavy or Normal Duty and 0.1 A units for drives set to 15 kW and above.) 2007 Terminal A2 Input Level Monitor (U1-14) 2008 DC Bus Voltage Monitor (U1-07) YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 37 PG Disconnected (PGo) Input Phase Loss (PF) Output Phase Loss (LF) Motor Overheat (PTC input) (oH3) Digital Operator Connection Fault (oPr) EEPROM Write Error (Err) Motor Overheat Fault (PTC input) (oH4) YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 38 Terminal A1 Input Level Monitor (U1-13) 200D Digital Input Terminal Status (U1-10) 200E Terminal A3 Input Level Monitor (U1-15) 200F PG Count Channel 2 2010 Drive Software Number (Flash) (U1-25) YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 39 ◆ Enter Command Settings When replacing earlier Yaskawa drive models with a 1000 Series drive and keeping the MEMOBUS/Modbus communications settings, parameter H5-11 needs to be set in accordance with how the Enter Command functions in the older drive. H5-11 determines if an Enter Command is needed or not in order to activate parameter changes in the drive.

  • Page 40: Web Interface

    The embedded main page shows basic option information such as IP address, MAC address, and firmware version. This page also shows the status of the option and provides links to the other embedded web pages. Figure 15 Figure 17 Main Page View YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 41 ◆ Drive Status Page (Status, Monitor and Fault History) The embedded drive status page shows basic I/O information and drive state information. Figure 16 Figure 18 Drive Status Page View YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 42 Cumulative number of transmits in which the 1st attempt was delayed due to busy Tx Retry medium reported by the MAC/PHY. Note: Cumulative counters are reset when the power supply is cycled. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...

  • Page 43: Troubleshooting

    If there are no problems with the wiring and the error continues to occur, replace the Option is damaged option. Control Connection The control connection timer value set in F7-16 has timed out. Timeout YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 44 Turn the power off and check the connectors between the drive and option. drive and option LED Operator Display Fault Name Option Card Error (CN5-A) oFA03 Option self-diagnostics error. Cause Possible Solution Option hardware fault Replace the option. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 45 • Only one type of AI-A3, DI-A3 or SI- option can be connected to the drive. CN5-B port while an • The SI-EM3 option can only be connected to CN5-A. option was already connected to CN5-A. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 46 • Only one type of AI-A3, DI-A3 or SI- option can be connected to the drive. CN5-B port with an • The SI-EM3 option can only be connected to CN5-A option connected to CN5- Minor Faults and Alarms ■...
  • Page 47 If another fault occurs while the original fault is still active, parameter U6-98 retains the original fault value and U6-99 stores the new fault status value. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 48 U1-17 or U1-21 to U1-23. <2> Use the CN5-C connector when connecting only one option to the drive; use both CN5-B and CN5-C when connecting two options. YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...

  • Page 49: Specifications

    -20 °C to +60 °C (-4 °F to 140 °F) allowed for short-term transport of the product Storage Temperature Area of Use Indoor (free of corrosive gas, airborne particles, etc.) Altitude 1000 m (3280 ft.) or lower YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 50 Revised Content Publication Number November 2012 Revision: Reviewed and corrected entire documentation. Chapter 2, 3, and 5 Addition: Z1000 drive added along with corresponding data. − − March 2012 First edition YASKAWA ELECTRIC TOBP C730600 57B 1000-Series Option SI-EM3 Installation Manual...
  • Page 51 Phone: 81-3-5402-4502 Fax: 81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. Avenda Fagundes Filho, 620 Bairro Saude, São Paulo, SP04304-000, Brazil Phone: 55-11-3585-1100 Fax: 55-11-5581-8795 http://www.yaskawa.com.br...

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