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Summary of Contents for Buchi NIR-Online X-Sential
- Page 1 X-Sential™ Operation Manual NIR-Online ®...
- Page 2 NIR-Online GmbH Altrottstrasse 31 D-69190 Walldorf E-mail: info.nir-online@buchi.com NIR-Online reserves the right to make changes to this manual as required on the basis of future insights, especially with respect to layout, illustrations and technical detail. This manual is copyright. Information from it may not be reproduced, distributed, or used for competi- tive purposes, nor made available to third parties.
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Page 3: Table Of Contents
NIR-Online GmbH Table of contents Table of contents About this document...................... 5 Mark-ups and symbols ...................... 5 Safety............................ 6 Proper use .......................... 6 Use other than that intended .................... 6 Warning notices in this document.................. 6 Warning and directive symbols.................... 7 Staff qualification ........................ 7 Personal protective equipment (production)................ 8 Personal protective equipment (laboratory)................ - Page 4 Table of contents NIR-Online GmbH Taking out of service and disposal.................. 25 Disposal.......................... 25 Returning the instrument ..................... 25 Appendix .......................... 26 Certificates........................... 26 9.1.1 CE certificate ...................... 26 Spare parts and accessories .................... 27 9.2.1 Accessories ...................... 27 9.2.2 Mounting accessories .................... 27 9.2.3 Spare parts specifications.................. 30 Operation Manual X-Sential™...
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Page 5: About This Document
NIR-Online GmbH accepts no liability for damage, faults and malfunctions resulting from not following this operation manual. If you have any questions after reading this operation manual: Contact NIR-Online GmbH Customer Service. service.nir-online@buchi.com Mark-ups and symbols NOTE This symbol draws attention to useful and important information. -
Page 6: Safety
2 | Safety NIR-Online GmbH Safety Proper use The sensor is used to analyze substances and samples in production and in the labo- ratory. The sensor is intended exclusively for that purpose. The sensor can be used in laboratories and production facilities for the following op- erations: —... -
Page 7: Warning And Directive Symbols
NIR-Online GmbH Safety | 2 Warning and directive symbols The following warning and directive symbols are displayed in this operation manual or on the instrument. Symbol Meaning General warning Dangerous electrical voltage Material damage Read manual Fig. 1: Location of safety notices and warning signs on the instrument General warning Clean Unit when dust exceeds 5 mm thickness... -
Page 8: Personal Protective Equipment (Production)
— Safety-related incidents that occur while operating the instrument are to be re- ported to the manufacturer. service.nir-online@buchi.com NIR-Online service technicians Service technicians authorized by NIR-Online have attended special training courses and are authorized by NIR-Online GmbH to carry out special servicing and repair measures. -
Page 9: Product Description
NIR-Online GmbH Product description | 3 Product description Description of function The sensor is an optical instrument for nondestructive determination of substances and concentrations in a sample. A sample absorbs and reflects light across the entire wavelength spectrum according to its color and chemical composition. The signal reflected by the sample is recorded and analyzed by a spectrometer. -
Page 10: Rear View
3 | Product description NIR-Online GmbH 3.2.2 Rear view Fig. 3: Rear view Journal Button Power and scanning indicator light Type plate (part) Ground connection (Equipotential bonding) Power and signal connector Type plate (part) Scope of delivery NOTE The scope of delivery depends of the configuration of the purchase order. Accessories are delivered as per the purchase order, order confirmation, and deliv- ery note. -
Page 11: Type Plate
NIR-Online GmbH Product description | 3 Type plate The type plate identifies the instrument. See Chapter 3.2.2 "Rear view", page 10 Fig. 4: Type plate Company name and address Product option Revision number Product name Serial number Production date IP class ATEX information Power consumption 10 Power consumption (nominal) -
Page 12: Technical Data
3 | Product description NIR-Online GmbH Letter Option External button X-Beam 002 (approx. 15 cm measurement distance) Technical data 3.5.1 Sensor Specifications X-Sential Dimensions (W x D x H) 200 x 200 x 100 mm Weight 5 kg Max. operating pressure 30 bar at flange Product temperature -10 °C to +130 °C (temperature at flange... -
Page 13: Installation Box
NIR-Online GmbH Product description | 3 3.5.2 Installation box Specifications Installation box Dimensions (W x D x H) 300 x 300 x 167 mm Weight 6 kg (excluding cables) Weight 7.4 kg (inc. cables, 2 x 10 m) Frequency 50/60 Hz Power consumption 30 W Power supply 85 - 264 VAC... -
Page 14: Software
3 | Product description NIR-Online GmbH 3.5.5 Software The sensor is controlled via the SX-Suite software package. It consists of the follow- ing components: Name Description Typical usage User Occurence SX-Server Instrument Read out instru- Operator As required driver / usage ment status of special func- Setup of instru-... -
Page 15: Installation Site (Laboratory)
NIR-Online GmbH Product description | 3 Hard disk space At least 80 GB free disk space Use a hard disk suitable for continuous operation. Data backup At least 0.5 GB free disk space Network or external Additional 20 MB per day and sensor hard disk Screen resolution At least 1280x1024... -
Page 16: Transport And Storage
4 | Transport and storage NIR-Online GmbH Transport and storage Transport NOTICE Risk of breakage due to incorrect transportation Make sure that all parts of the device are safely packed in such a way as to pre- vent breakage, ideally in the original box. Avoid sharp movements during transit. -
Page 17: Installation
NIR-Online GmbH Installation | 5 Installation Establishing installation point The fixing points or bolts conform to M6 A2-70/7.3 Nm. Establish the installation point according to the specified data of the flange. Fig. 5: Dimensions of flange Operation Manual X-Sential™ 17/34... -
Page 18: Installation Point In Piping System (Example)
5 | Installation NIR-Online GmbH Installation point in piping system (example) < 1 m Fig. 6: Configuration Flow restrictor Bypass Analyser Sample removal point Flow restrictor 18/34 Operation Manual X-Sential™... -
Page 19: Installation (Example)
NIR-Online GmbH Installation | 5 Installation (example) Production Server/Control room Control center Product flow Process control system Frame grabber card Optional interfaces: -Profibus -4-20 mA/1-9 V Sensor cables USB converter -TCP/IP (power supply, -OPC/XML/SQL RS 422) -Modbus Remote access via Ethernet Remote computer SX-Client Display:... -
Page 20: Sensor Installation
5 | Installation NIR-Online GmbH Sensor installation The following installation positions are possible: Fig. 7: Fixing sensor with screws Tools required: — Torque wrench, size Torx T30 Tightening torque: 8.4 Nm +-1 Precondition: R Installation point has been established. See Chapter 5.1 "Establishing installation point", page 17. -
Page 21: Connecting The Sensor
NIR-Online GmbH Installation | 5 Connecting the sensor Tools required: — Torque wrench, size 7 mm AF — Torque wrench, size Torx T20 NOTE Make sure that the power is not switched on when connecting the sensor. NOTE Loss of performance due to use of unsuitable device cables Max. -
Page 22: Establishing Electrical Connections
Risk of instrument damage because of not suitable power supply cables. Not suitable power supply cables can cause bad performance or an instrument dam- Use only BUCHI power supply cables. Precondition: R The electrical installation is as specified on the type plate. -
Page 23: Operation
NIR-Online GmbH Operation | 6 Operation The instrument is operated via the SX-Suite software on a computer. See "SX-Suite User Manual " and "SX-Plus User Manual ". Journal button Pressing the button generates a journal entry. Entering reference data in the journal To perform a calibration and continuously check the calibration, reference data is re- quired. -
Page 24: Cleaning And Servicing
7 | Cleaning and servicing NIR-Online GmbH Cleaning and servicing NOTE Users may only carry out the servicing and cleaning operations described in this sec- tion. Any servicing and repair work which involves opening up the casing may only be carried out by NIR-Online service technicians. -
Page 25: Taking Out Of Service And Disposal
When disposing, observe the disposal regulations of the materials used. Materials used see Chapter 3.5 "Technical data", page 12 Returning the instrument Before returning the instrument, contact the NIR-Online GmbH Service Department. service.nir-online@buchi.comand ask for an RMA number. Operation Manual X-Sential™ 25/34... -
Page 26: Appendix
9 | Appendix NIR-Online GmbH Appendix Certificates 9.1.1 CE certificate Declaration of conformity Konformitätserkärung Déclaration de conformité Dichiarazione di conformita Declaración de conformidad Büchi NIR-Online GmbH Altrottstr. 31 69190 Walldorf Germany Declares, that the products / Erklärt, dass die Produkte / Déclare par la présente que les produits / Dichiara che i prodotti / Declara que los productos: Process Analyser X-Sential comply with the requirements of the European Directives / den Anforderungen der Europäischen... -
Page 27: Spare Parts And Accessories
NIR-Online GmbH Appendix | 9 Spare parts and accessories NOTE Any modifications of spare parts or assemblies are only allowed with the prior writ- ten permission of NIR-Online GmbH. 9.2.1 Accessories Order no. USB-RS422 interface 11060741 Analog interface (DataLabIO) 11060742 Profibus card 11060743 PCI, High Profile... - Page 28 9 | Appendix NIR-Online GmbH Order no. Image Weld-in Flange Pipe 11068800 Flange with sapphire window and purge port for installation in pipes or bended surfaces. — Outer diameter: 140 mm. — Material: Stainless steel DIN 1.4404 (SST316L) — Sealing material: FFKM White G74S —...
- Page 29 NIR-Online GmbH Appendix | 9 Order no. Image X-Square 11061669 For all free flowing powders and granulates. The X-Square can be inserted in the product stream or by- pass. — Inspection panel (Plexiglas) — Adapted for Jacob pipes Ø150 mm —...
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Page 30: Spare Parts Specifications
9 | Appendix NIR-Online GmbH Order no. Image VARINLINE Sensor Adapter Flange, Type N, 10bar 11061674 For opaque products like powder or granules. In combination with a path length adapter also for transpar- ent liquid, gel or pasty products. — Material DIN 1.4404 (SST316L) —... - Page 31 NIR-Online GmbH Appendix | 9 Specification Power supply input voltage: 85 - 264 ± 10% VAC Rated voltage: 12 VDC Rated current: ≥ 4.5A Typical peak-to-peak residual ripple: 50 mV Max. peak-to-peak residual ripple: 200 mV Device cables NOTE Loss of performance due to use of unsuitable device cables Max.
- Page 32 9 | Appendix NIR-Online GmbH RS422 Data Cable Pin assignment on the Moxa viewed from rear of the Moxa: Fig. 9: Pin assignment PIN 1 green, TxD- (A) Pin 2 white (from green), TxD+ (B) Pin 3 orange, RxD+ (B) Pin 4 white (from orange). RxD- (A) When using the supplied Moxa D-Sub 9-pole connector, swap the cables on pin 1 and 2.
- Page 34 T +971 4 313 2860 T +52 55 9001 5386 F +66 2 862 08 54 F +971 4 313 2861 latinoamerica@buchi.com bacc@buchi.com middleeast@buchi.com www.buchi.com/es-es www.buchi.com/th-th www.buchi.com We are represented by more than 100 distribution partners worldwide. Find your local representative at: www.buchi.com...
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