Jconcepts BJ4 Worlds Edition Manual page 21

STEP 1
SHOCK ASSEMBLY: BUILD ALL FOUR SHOCKS USING THIS METHOD
ATTENTION: BUILDING THE SHOCKS IS ONE OF THE MOST IMPORTANT PARTS OF THE KIT ASSEMBLY.
PLEASE READ THROUGH THE FOLLOWING STEPS COMPLETELY BEFORE BEGINNING.
1. BEGIN THE SHOCK ASSEMBLY BY FIRST TRIMMING EACH PART OFF THE SHOCK PARTS TREE. CAREFULLY TRIM
EACH PART FROM THE PARTS TREE SO NO PART OF THE TWO MOLDING RUNNERS REMAIN. IT IS SAFER TO
REMOVE A TINY AMOUNT OF THE PART THAN TO RISK THE CHANCE OF A BURR REMAINING. SHORT BLADE
SCISSORS OR A HOBBY KNIFE WILL WORK FINE. RUN YOUR FINGER OVER THE EDGES TO FEEL FOR BURRS YOU
CANNOT SEE. REMOVE ANY BURRS YOU FIND. BURRS CAN KEEP THE PARTS FROM SNAPPING IN CORRECTLY,
AND CAN CAUSE THE SHOCK TO LEAK OR THE SHAFT TO JAM.
2. IN ORDER, LOAD THE SHOCK TOOL WITH THE FOLLOWING PARTS: (REFER TO FIGURE A BELOW)
A. SHOCK SNAP RETAINER
B. SMALL SHOCK SPACER .030"
C. SHOCK O-RING
D. LARGE SHOCK SPACER
E. SHOCK O-RING
F. SMALL SHOCK SPACER .030"
3. ADD 3-4 DROPS OF THE INCLUDED SHOCK OIL TO THE SHOCK SEAL PARTS WHILE IT IS ON THE SHOCK TOOL.
4. INSERT THE TOOL TIP INTO THE SHOCK BODY ALL THE WAY. PUSH EASILY UNTIL THE PARTS SNAP INTO PLACE.
5. CHECK THE TOOL HEIGHT IN FIGURE B BELOW AND COMPARE IT TO YOUR ASSEMBLY. IF YOUR SHOCKS
DO NOT SNAP TOGETHER EASILY, CHECK THE PARTS FOR BURRS AGAIN.
6. ADD 1-2 DROPS OF OIL TO THE THREADS ON TOP OF THE SHOCK BODY. SLIDE THE SHOCK BODY O-RING
OVER THE THREADS. (USE THE BLACK O-RINGS INCLUDED WITH ALL OF THE INNER SHOCK PARTS)
7. INSERT THE SHOCK COLLAR O-RING INTO THE THREADED SHOCK COLLAR. THREAD THE SHOCK COLLAR ON
ALL THE WAY UP THE SHOCK BODY. (USE THE BLACK O-RINGS PACKAGED WITH THE SHOCK COLLARS)
8. COMPARE YOUR ASSEMBLY TO FIGURE C BELOW.
SMALL SHOCK
SPACER
SHOCK BODY
O-RING
SHOCK COLLAR
O-RING
FIGURE A
SHOCK TOOL
SNAP RETAINER
SHOCK O-RING
LARGE SHOCK
SPACER
SHOCK O-RING
FIGURE B
FIGURE C
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