Baumer Hubner microGen HMG10 SSI Operating Manual
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Baumer Hubner microGen HMG10 SSI Operating Manual

Absolute encoder
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Operating Manual
HMG10 & HMG10P SSI
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Absolute Encoder

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Summary of Contents for Baumer Hubner microGen HMG10 SSI

  • Page 1 Operating Manual HMG10 & HMG10P SSI EN-US Absolute Encoder...

  • Page 2: Table Of Contents

    List of contents Baumer Hübner List of contents 1 About this document........................... Purpose .............................. Warnings in this manual ........................Labels in this manual .......................... Disclaimer ............................Scope of delivery ..........................Name plate ............................Maintenance and service life ......................Approvals and warranty ........................
  • Page 3 Baumer Hübner List of contents LED activity indicator .......................... 29 Output switching behavior Speed switch (optional) ................29 Electrical connection with radial terminal boxes ................. 30 6.8.1 Connecting the supply cable ....................30 6.8.2 Pin assignment first terminal box ..................31 6.8.3...

  • Page 4: About This Document

    In addition, the local occupational health and safety regulations and general safety regulations apply. The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at all times. Warnings in this manual Warnings draw attention to potential personal injury or material damage.

  • Page 5: Disclaimer

    Baumer Hübner About this document Disclaimer The manufacturer is not liable for personal injury and/or property damage resulting from im- proper use of the device. Scope of delivery The scope of delivery includes: 1 x rotary encoder 1 x instruction manual...

  • Page 6: Approvals And Warranty

    About this document Baumer Hübner The expected service life of the device depends on the ball bearings featuring permanent lubri- cation. For any queries or subsequent deliveries refer to the product data specified on the device label, in particular type and serial number.

  • Page 7: General Information

    For further information see www.baumer.com. V1, T1 | HMG10 & HMG10P SSI Operating Manual...

  • Page 8: Transport And Storage

    Transport and storage Baumer Hübner Transport and storage Transport NOTICE Material damage due to improper transport. a) Ensure maximum diligence when unloading the delivered packages as well as when trans- porting them inside the company. b) Note the information and symbols on the packaging.

  • Page 9: Description

    Baumer Hübner Description Description Rotary encoder Ill. 1: Description HMG10 Hexagon head screw M6x18 mm Washer B6.4 (ISO 7090) (ISO 4017) Self-locking nut M6 (ISO 10511) Torx screw M4x10 mm, TX20 (ISO 14583) Torque plate 360°, attachable in any posi- Housing...

  • Page 10: Mounting Accessories (Not Included)

    Description Baumer Hübner 17 Grounding strap, length approx. 230 mm 18 Radial terminal box: additional output in- cremental 2 (option), speed switch (option) 19 Clamping element, not for cone shaft Mounting accessories (not included) Ill. 2: Mounting accessories Torque arm of length L (see table) Threaded rod M6, variable length ≤...

  • Page 11: Tools Required

    Baumer Hübner Description Torque arm Order number 125 (±5) mm, may be shortened down to 11072795 ≥ 71 mm 440 (+20/15) mm, may be shortened down to 11082677 ≥ 131 mm Tools required 3 mm, 5 mm, 6 mm 1,6×8 mm, 0,8×4 mm 10 mm (2×), 17 mm, 22 mm 10 mm, 20 mm...

  • Page 12: Installation

    Installation Baumer Hübner Installation NOTICE Equipment damage due to mechanical shock Strong vibration may lead to overload by constraining force. a) Never apply force. If properly assembled, everything fits smoothly together. b) Use only suitable tools for disassembly (see chapter on disassembly).
  • Page 13 Baumer Hübner Installation Instruction: a) Loosen the Torx screws. b) If required, you may remove the Torx screws completely for turning around the torque plate. Then carefully screw the Torx screws back in, but do not tighten already. c) Move the torque support to the desired position.

  • Page 14: Attaching The Torque Arm To The Device

    Installation Baumer Hübner Attaching the torque arm to the device Ill. 3: Attaching the torque arm to the device Hexagon head screw M6x18 mm (ISO Torque arm 4017) Torque plate Tool 10 mm (2×) Instruction: w Screw torque arm onto the support plate using hexagon head bolt, washer and self-locking nut.

  • Page 15: Blind Hollow Shaft Encoder Installation

    Baumer Hübner Installation Blind hollow shaft encoder installation DANGER Injuries caused by shaft rotation Hair and clothing may get caught in rotating shafts which may lead to serious personal injury. a) Make sure the device is idle. b) Before performing any work at the device, make sure power supply is and remains discon- nected.
  • Page 16 Installation Baumer Hübner DIN 332-D M6x16 mm 16 mm Clamping element (not for cone shaft) Blind hollow shaft or cone shaft with wrench flat SW 17 mm Cover Torx/slotted head screw M4x10 mm (DIN 7964) Cheese-head screw M6x30 mm (ISO...

  • Page 17: Mounting The Encoder To Cone Shaft

    Baumer Hübner Installation Instruction: a) Verify drive shaft about any concentricity error (see further links). b) Mount the encoder in a way ensuring the electrical connection is protected against water ingress. c) Loosen the encoder cover. d) Apply grease onto the drive shaft.
  • Page 18 Installation Baumer Hübner Blind hollow shaft or cone shaft with Cover wrench flat SW 17 mm Torx/slotted head screw M4x10 mm (DIN Cheese-head screw M6x30 mm (ISO 7964) 4762) Spring washer 6 (DIN 7980) Self-locking nut M6 (ISO 10511) Torque arm Washer B6.4 (ISO 7090)

  • Page 19: Hollow Shaft Mount

    Baumer Hübner Installation f) Attach cover using the Torx/ slotted screws (4x). g) Mount the torque arm together with threaded rod, washers (3x) and self-locking nuts (3x). Observe the torque arm mounting instructions (see further links). h) Attach grounding strap using cheese head screw and washer.
  • Page 20 Installation Baumer Hübner >113 mm 1 Self-locking nut M6 (ISO 10511) 2 Threaded rod M6 (variable length ≤ 210 mm) 3 Grounding strap 4 Washer B6.4 (ISO 7090) 5 Through hollow shaft 6 Torx screw M3x12 mm (ISO 7045) 7 Torque arm...

  • Page 21: Mounting The Torque Arm At Drive

    Baumer Hübner Installation Mounting the torque arm at drive NOTICE Incorrect mounting of the torque arm may reduce service life and cause angular errors A torque arm backlash of ±0.03 mm, for example, means concentricity errors of 0.06 mm at the drive shaft which may result in severe angular errors.

  • Page 22: Hmg10 Installation Versus Hog10

    Installation Baumer Hübner 5.6.1 HMG10 installation versus HOG10 Maximum compatibility in HOG10 mounting is obtained with the torque arm facing away from the motor. However, this can only be achieved using the terminal box (connection code -P) and mounting that is shifted by 180°, or alternatively with a M23 flange connector.
  • Page 23 Baumer Hübner Installation Or, for the 1st generation of HMG10 (2015-2020) using the cranked torque plate ( no.11241731) HMG10 (1. Generation) HMG10 with cranked support plate 69.5 Also see about this 2 Avoiding and calculating angular errors [} 24] V1, T1 | HMG10 & HMG10P SSI...

  • Page 24: Avoiding And Calculating Angular Errors

    Installation Baumer Hübner Avoiding and calculating angular errors INFO For further information, please call the telephone hotline at +49 (0)30 69003-111. Instruction: a) Make sure that concentricity errors of the drive shaft do not exceed 0.2 mm (0.03 mm rec- ommended) to prevent angular errors.

  • Page 25: Electrical Installation

    Baumer Hübner Electrical installation Electrical installation DANGER Injury by to secondary damage Encoder failure or incorrect signals may entail system control errors. a) Eliminate secondary encoder damage by the relevant safety precautions in the downstream electronics. NOTICE Sensor damage due to faulty power supply.

  • Page 26: Connections

    Electrical installation Baumer Hübner Connections Connection Description Operating voltage Ground connection Output signal channel 1 Output signal channel 1 inverted Output signal channel 2 (90° offset to channel 1) Output signal channel 2 inverted Zero pulse (reference signal) Zero pulse inverted...

  • Page 27: Ssi Interface

    Baumer Hübner Electrical installation SSI interface 6.2.1 Data transfer Clock Position Speed Data n-1...0 bit m-1...0 bit msb → lsb msb → lsb Clock frequency 100 kHz...2 MHz Monoflop time (t) 20 μs (intern) n, m Total of bits INFO No ring register operation present during ongoing triggering, i.e.

  • Page 28: Output Signals Additional Incremental Output (Optional)

    Electrical installation Baumer Hübner Output signals additional incremental output (optional) At positive rotating direction 90° Zero pulse+ Zero pulse- Ill. 4: Output signal behavior at positive direction of rotation Switching level additional output incremental (optional) Switching level TTL/RS422 TTL/HTL (Vin = Vout) High/Low ≥ 2,5 V / ≤ 0,5 V...

  • Page 29: Led Activity Indicator

    Baumer Hübner Electrical installation LED activity indicator green INC1 (additional output incre- Undervoltage mental 1) Overload Excess temperature INC2 (additional output incre- Undervoltage mental Overload Excess temperature Status Internal error Speed Speed higher than switching Speed below switching speed speed (overspeed) Tab. 2: LED activity indicator...

  • Page 30: Electrical Connection With Radial Terminal Boxes

    Electrical installation Baumer Hübner Electrical connection with radial terminal boxes 6.8.1 Connecting the supply cable NOTICE Equipment damage due to dust or moisture Inappropriate cable diameters may entail ingress of dust or moisture. In this case, the protection class is no longer ensured causing device failure or malfunction.

  • Page 31: Pin Assignment First Terminal Box

    Baumer Hübner Electrical installation Tool 20 mm 22 mm Instruction: a) Loosen the screws at the terminal box. b) Lift the terminal box off the encoder. c) Loosen the cable gland at the terminal box. d) Insert the supply cables into the cable gland, let stick out approx. 50 mm of cable.

  • Page 32: Assignment Of Connection Elements Second Terminal Box

    Electrical installation Baumer Hübner 6.8.3 Assignment of connection elements second terminal box NOTICE Operating voltage present at the outputs results in encoder damage. The encoder might be damaged by any operating voltage being present at the outputs. a) Make sure that no operating voltage is present at the outputs.

  • Page 33: Electrical Connection With Radial Flange Connector

    Baumer Hübner Electrical installation Electrical connection with radial flange connector 6.9.1 Connecting the supply cable NOTICE Equipment damage due to dust or moisture Inappropriate cable diameters may entail ingress of dust or moisture. In this case, the protection class is no longer ensured causing device failure or malfunction.
  • Page 34 Electrical installation Baumer Hübner Tool 20 mm 22 mm Instruction: a) Loosen the screws at the terminal box. b) Lift the terminal box off the encoder. c) Loosen the cable gland at the terminal box. d) Insert the supply cables into the cable gland, let stick out approx. 50 mm of cable.

  • Page 35: Assignment First Flange Connector

    Baumer Hübner Electrical installation 6.9.2 Assignment first flange connector NOTICE Operating voltage present at the outputs results in encoder damage. The encoder might be damaged by any operating voltage being present at the outputs. a) Make sure that no operating voltage is present at the outputs.

  • Page 36: Assignment Second Flange Connector

    Electrical installation Baumer Hübner 6.9.3 Assignment second flange connector NOTICE Operating voltage present at the outputs results in encoder damage. The encoder might be damaged by any operating voltage being present at the outputs. a) Make sure that no operating voltage is present at the outputs.

  • Page 37: Z-Pa.sdl.1 Wlan Adapter: Programming Device For Hmg10P/Pmg10P

    Baumer Hübner Electrical installation 6.10 Z-PA.SDL.1 WLAN adapter: Programming device for HMG10P/PMG10P INFO For detailed function descriptions refer to the WLAN adapter installation and operating instruc- tions. Ill. 10: Z-PA.SDL.1 WLAN adapter (ordering ref.: 11190106) The Z-PA.SDL.1 WLAN adapter is for programming and monitoring the HMG10P/PMG10P en- coder series.

  • Page 38: Round Connector M23

    Electrical installation Baumer Hübner 6.11.2 Round connector M23 INFO Round connectors are not included in the delivery but can be ordered free of charge to match the ordered product variant (without connection cable). M23 round connector, 17-pin, soldered version, female contacts, counterclockwise (CCW), ordering designation: 11068551 Suitable for first flange connector.
  • Page 39 Baumer Hübner Electrical installation 62 mm L ±0.5% 80 ±5 mm ~15 mm ~15 mm ~5 mm View X 17-pin Core color Core cross-section Assignment HMG10 White/yellow 0,14 mm Black 0,14 mm White/black 0,14 mm Brown 0,14 mm Brown/red 0,5 mm...

  • Page 40: For Encoders With Additional Incremental Output

    Electrical installation Baumer Hübner 6.11.3.2 For encoders with additional incremental output Round connector M23, 17-pin with sensor cable HEK 17, 17 pins assigned (2x supply, 1x inter- nal shield, 10x signal, 4x data), female contacts, counterclockwise (CCW) Suitable for first flange connector.

  • Page 41: Disassembly

    Baumer Hübner Disassembly Disassembly NOTICE Equipment damage due to mechanical shock Strong vibration may lead to overload by constraining force. a) Never apply force. If properly assembled, everything fits smoothly together. b) Use only suitable tools for disassembly (see chapter on disassembly).

  • Page 42: Loosen Fastening Aids Provided At The Blind Hollow Shaft

    Disassembly Baumer Hübner 7.1.1 Loosen fastening aids provided at the blind hollow shaft Blind hollow shaft or cone shaft with Cheese-head screw M6x30 mm (ISO wrench flat SW 17 mm 4762) Cover Torx/slotted head screw M4x10 mm (DIN 7964) Grounding strap Washer B6.4 for grounding strap (ISO...

  • Page 43: Threaded Pin To Secure At Blind Hollow Shaft

    Baumer Hübner Disassembly Tool 5 mm 1,6×8 mm 10 mm, 17 mm 20 mm Instruction: a) Disconnect the electrical connection to the encoder using the plug-in terminal boxes and contacts. b) Remove the cover at rear. c) Unscrew the cheese-head screw and secure at the hollow shaft using a wrench.

  • Page 44: Detaching The Encoder From Blind Hollow Shafts

    Disassembly Baumer Hübner 7.1.3 Detaching the encoder from blind hollow shafts Cheese head screw M8x45 mm (ISO 4762) Werkzeug 6 mm 17 mm Instruction: w Slide encoder off the shaft by loosening the cheese-head screw and support the shaft using a wrench.

  • Page 45: Detaching The Encoder From Through-Hollow Shaft

    Baumer Hübner Disassembly Detaching the encoder from through-hollow shaft DANGER Burns caused by heat The device heats up at high torque. There is a risk of getting burned after use. a) Avoid overheating the device. b) Wear suitable gloves. >113 mm Ill. 11: Detaching the encoder from the through-hollow shaft...

  • Page 46: Technical Data

    Technical data Baumer Hübner Technical data HMG10 Electrical Data Voltage supply Ub 4,75-30 V DC Short-circuit proof Operating current without load ≤ 100 mA Initializing time ≤ 500 ms after switch-on Sensing principle Magnetic Fieldbus interface Steps per turn 1048576 / 20 Bit Number of turns 1048576 / 20 Bit...

  • Page 47: Blind-Hollow Shaft Dimensions

    Baumer Hübner Technical data HMG10 Operating speed ≤12000 rpm Switching speed range ns (off) = ±2 ... ±12000 rpm, (HMG10P: factory setting 6000 rpm) Operating torque typically. 10 Ncm Rotor torque 950 gcm Maximum permitted shaft load ≤ 450 N axial ≤ 650 N radial Materials Housing: aluminium alloy Shaft: stainless steel Operating temperature −40 ...

  • Page 48: With Radial Flange Connector

    Technical data Baumer Hübner 8.1.2 With radial flange connector 14.6 ± 9° 79.5 6kt SW17 Positive 69.5 direction of rotation ød L1 L2 16 53 65.5 20 35 50 111.5 ± 15° Ill. 13: Blind hollow shaft dimensions including radial flange connectors (all in mm unless specified other-...

  • Page 49: With Radial Flange Connector

    Baumer Hübner Technical data 8.2.2 With radial flange connector 14.6 ± 9° 79.5 Positive 69.5 direction of rotation ± 15° 112.5 Ill. 15: Through hollow shaft dimensions including radial mating flange connector (all in mm unless speci- fied otherwise) Cone shaft dimensions 8.3.1...

  • Page 50: With Radial Flange Connector

    Technical data Baumer Hübner 8.3.2 With radial flange connector 14.6 ± 9° 79.5 Positive 6kt SW17 69.5 direction of rotation 1:10 22.5 37.5 ± 15° 110.5 Ill. 17: Cone shaft dimensions including mating radial flange connector (all in mm unless specified other-...
  • Page 51 Baumer Hübner List of illustrations List of illustrations Ill. 1 Description HMG10 ..........................Ill. 2 Mounting accessories ......................... 10 Ill. 3 Attaching the torque arm to the device ....................14 Ill. 4 Output signal behavior at positive direction of rotation ............... 28 Ill.
  • Page 52 www.baumer.com/worldwide...

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