Honeywell S8600 Manual

Honeywell S8600 Manual

Intermittent pilot modules

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APPLICATION

These ignition modules provide ignition sequence, flame
monitoring and safety shutoff for intermittent pilot central
furnaces and heating appliances. S8600 and S8660 mod-
els provide up to 1.0 A pilot and 1.0 A main valve current
rating. S8610 and S8670 provide up to 1.0 A pilot and 2.0
A main valve current rating. Minimum ambient temperature
IGNITER-
SENSOR
MODEL
TYPE
S8600A,
Separate
S8610A
Combination
S8600F,
S8610F
S8600B,
Separate
S8610B
S8600H,
Combination
S8610H
S8600M
Combination
S8660D,
Combination
S8670D
a
If established flame is lost, all models restart ignition trial.

PLANNING THE INSTALLATION

Intermittent pilot systems are used on a wide variety of
central heating equipment and on heating appliances such
as commercial cookers, agricultural equipment, industrial
Heating equipment and pool heaters. Some of these appli-
cations may make heavy demands on the controls, either
because of frequent cycling, or because of moisture, corro-
sive chemicals, dust or excessive heat in the environment.
In these situations, special steps may be required to pre-
vent nuisance shutdowns and premature control failure.
These applications require Honeywell Residential Division
Engineering review; contact your Honeywell Sales Repre-
sentative for assistance.

FREQUENT CYCLING

These controls are designed for use on space heating
appliances that typically cycle 3 to 4 times an hour during
the heating season and not at all during the cooling season.
In an application with significantly greater cycling rates and
closer to year-round use, we recommend monthly checkout
because the controls may wear out more quickly.
WATER OR STEAM CLEANING
Once a module or gas control has been wet, it may
operate unreliably and must be replaced. If the appliance is
TABLE 1—INTERMITTENT PILOT IGNITION MODULES.
TYPE
OF GAS
TIMING
Natural
None
Natural
None
or LP
Natural
None
or LP
Natural
45 sec.
or LP
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170.
Website:
https://www.add-furnace.com/
Line ID: @add11 e-mail: add028883472@gmail.com
INTERMITTENT PILOT MODULES
S8600, S8610, S8660, S8670
rating is -40 F [-40 C]. Maximum ambient rating is +175
F [+79 C] for S8600, S8660 and for S8610, S8670 used
with 1.0 A or less main valve. Maximum ambient rating for
S8610, S8670 used with 1.0 to 2.0 A main valve is +165 F
[+74 C]. See Table I for a summary of other differences
between models.
100
PERCENT
LOCKOUT
SHUTOFF
No
Yes, at
15 or 90
lockout
sec. max.,
as ordered
Yes, at 90
sec. max.
continuous
Yes, at
15 or 90
lockout
sec. max.,
as ordered
likely to be cleaned with water or steam, the controls and
associated wiring should be covered so water or steam flow
cannot reach them. The controls should be high enough
above the bottom of the cabinet so they will not be subject
to flooding or splashing during normal cleaning procedures.
If necessary, shield the controls to protect them from
splashing water. A NEMA 4 enclosure is recommended for
the ignition module; see the Electronic Ignition Service
Manual, form 70-6604.
HIGH HUMIDITY OR DRIPPING WATER
Over time, dripping water or high ambient humidity can
create unwanted electrical paths on the module circuit
board, causing the module to fail.
where water can drip on the controls.
In addition, high ambient humidity can cause the gas
control to corrode, and finally to fail.
Where the appliance may be installed in a humid atmos-
phere, make sure air circulation around the module and gas
control is adequate to prevent condensation. It's also im-
portant to regularly check out the system. A NEMA 4
enclosure may be needed; see the Electronic Ignition
Service Manual, form 70-6604.
โทร: 02-888-3472
IGNITION
TIMING
SEQUENCE
No
Spark on until pilot
lightoff or manual
shutoff; pilot valve
open until manual
shutdown.
Spark on until
lightoff or lockout;
pilot valve closes
on lockout.
No,
Spark and pilot gas
on until shutoff.
retry
After 5 min. min.
(6 min. nom.) delay,
ignition starts again.
Ignition, wait, retry
repeats until pilot
lights or system is
shut down manually.
Ignition trial follows
prepurge; spark on
until lightoff or
lockout; pilot valve
closes on lockout.
Never
install an appliance
a

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Summary of Contents for Honeywell S8600

  • Page 1 -40 F [-40 C]. Maximum ambient rating is +175 monitoring and safety shutoff for intermittent pilot central F [+79 C] for S8600, S8660 and for S8610, S8670 used furnaces and heating appliances. S8600 and S8660 mod- with 1.0 A or less main valve. Maximum ambient rating for els provide up to 1.0 A pilot and 1.0 A main valve current...
  • Page 2 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com CORROSIVE CHEMICALS that will limit environmental contamination. A NEMA 4 Corrosive chemicals can also attack the module and gas enclosure is recommended for the ignition module;...
  • Page 3 Connect Ignition Cable Never system with D80D vent damper. use a vent Use Honeywell ignition cable or construct an ignition damper in an LP gas system or in a fan-assisted cable that conforms to suitable national standards such as combustion system.
  • Page 4 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com and the 24V terminal on the module. To change out a Ground Control System module with TH-R, TH-W terminals: The igniter, flame sensor and ignition module must 1.
  • Page 5 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com S8600F,H,M; S8610F,H 5 VENT DAMPER PLUG MV MV/PV PV (BURNER) GND 24V TH-W SPARK 197516A WIRING MAIN HARNESS VALVE PILOT THERMO- OPERATOR OPERATOR...
  • Page 6 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com S8600A,B; S8610A,B VENT DAMPER GND 24V TH-W PLUG MV MV/PV PV (BURNER) SENSE SPARK MAIN PILOT 197516A VALVE WIRING HARNESS OPERATOR OPERATOR THERMOSTAT...
  • Page 7 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com 5 VENT S8600F,H,M; S8610F,H; S8660D; S8670D TH-W DAMPER PLUG (OPT) MV MV/PV PV (BURNER) GND 24V (OPT) SPARK MAIN VALVE PROVING STAGE 2 MAIN...
  • Page 8 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com S8600F,H,M; S8610F,H; S8660D; S8670D 5 VENT TH-W DAMPER PLUG (OPT) MV MV/PV PV (BURNER) GND 24V (OPT) SPARK D80B MAIN VALVE PILOT...
  • Page 9 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com S8600F,H,M; S8610F,H; S8660D; S8670D TH-W DAMPER MV MV/PV PV (BURNER) GND 24V (OPT) PLUG (OPT) SPARK MAIN PILOT VALVE OPERATOR OPERATOR DUAL VALVE COMBINATION GAS CONTROL...
  • Page 10 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com S8600F,H,M; S8610F,H; S8660D; S8670D 4 VENT TH-W DAMPER MV MV/PV PV (BURNER) GND 24V (OPT) PLUG (OPT) SPARK PILOT MAIN VALVE OPERATOR OPERATOR...
  • Page 11 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com S8610 VENT TH-W DAMPER GND 24 (OPT) PLUG M MV/P PV (BURNER) SPARK SENSE MAIN L8100 VALVE PILOT OPERATOR OPERATOR CONTROLLER DUAL VALVE COMBINATION GAS CONTROL...
  • Page 12 OPERATION Module operation can be conveniently divided into two PREPURGE (S8660,S8670 ONLY) phases for S8600, S8610 and three for S8660, S8670. The When the S8660 is used in a fan-assisted combustion phases are system, the combustion air blower starts on a call for heat.
  • Page 13 Pilot Ignition module for one minute. Following prepurge timing (S8660, S8670), or on the call for heat (S8600, S8610), the module energizes the first Safety Shutoff with Continuous Retry (S8600M) main valve operator. The first main valve opens, which The S8600M provides 100 percent gas shutoff, followed allows gas to flow to the pilot burner.
  • Page 14 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com TROUBLESHOOTING IMPORTANT 1. The following service procedures are provided as WARNING a general guide. Follow appliance manufacturer’s service instructions if available. When performing the following steps, do not touch 2.
  • Page 15 CALL FOR HEAT ENDS Remove MV lead at module; if valve closes, recheck temperature controller and wiring; if not, replace gas control. SYSTEM SHUTS OFF? TROUBLESHOOTING Repeat procedure until troublefree operation is obtained. ENDS 69-0463 Fig. 14—S8600, S8610 troubleshooting guide.
  • Page 16 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com Fig. 15—S8660, S8670 troubleshooting guide.
  • Page 17 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com (HOT) L2 ON-OFF LIMIT CONTROLLER SWITCH THERMOSTAT OR CONTROLLER TRANSFORMER (GND) SPARK DRIVE CIRCUIT FLAME (BUR- SPARK DETECTOR NER) CIRCUIT IGNITER SENSOR...
  • Page 18 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com (HOT) L2 LIMIT ON-OFF CONTROLLER SWITCH THERMOSTAT OR CONTROLLER TRANSFORMER (GND) SPARK DRIVE SENSOR CIRCUIT SENSE FLAME DETECTOR (BUR- SPARK CIRCUIT NER)
  • Page 19 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com ANSI STANDARDS EXHIBIT A RECOMMENDED PROCEDURE FOR SAFETY INSPECTION OF AN EXISTING APPLIANCE INSTALLATION AS A PRELIMINARY STEP TO APPLYING AN AUTOMATIC INTERMITTENT PILOT SYSTEM operate at maximum speed.
  • Page 20 44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวี ว ั ฒ นา กทม. 10170. Website: https://www.add-furnace.com/ โทร: 02-888-3472 Line ID: @add11 e-mail: add028883472@gmail.com EXHIBIT B PROCEDURE FOR INSTALLING AUTOMATIC INTERMITTENT PILOT SYSTEMS Prior to beginning this procedure, a preliminary ex- 7. Make certain wiring connections are tight and amination of the appliance and the automatic intermit- wires are positioned and secured so they will not be able tent pilot system should be made to determine that the...

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