Honeywell S8921D Installation Instructions Manual
Honeywell S8921D Installation Instructions Manual

Honeywell S8921D Installation Instructions Manual

Hot surface ignition module

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APPLICATION
The S8921D Hot Surface Ignition Module controls the
operation of an LP or natural gas fired direct ignition
heating appliance that includes a combustion air blower
and an air proving switch. The S8921D ignites the main
burner with a 120 Vac hot surface igniter (Norton 271 or
equivalent). A flame rectification safety circuit monitors
the main flame through a remote flame sense rod. The
system provides up to five trials for ignition before
lockout if the appliance fails to light or loses flame during
the heating cycle. An automatic recycle feature initiates a
new ignition trial if the call for heat remains for one hour
after lockout due to failure to light.
Because it has a special operating sequence that limits
the time that the combustion air blower is energized
when the appliance is not delivering heat, the S8921D is
well suited for agricultural and other applications where
cold air flow into the heated space is highly undesirable.
SPECIFICATIONS
Electrical Ratings:
Control Voltage: 24V, 60 Hz.
Valve Contact Rating: 2A.
Current Draw: .4A plus valve load.
Line Voltage: 120 Vac, 60 Hz.
Contact Rating at 120 Vac.
Hot Surface Igniter: 5A.
Combustion Air Blower: 3 FLA, 10 LRA.
IMPORTANT:
The S8921D is to be used only in a 60 Hz
system. Be sure the system is not 50 Hz.
Hot Surface Igniter:
Norton Model 271 or equivalent.
NOTE: If an igniter other than a Norton Model 271 is
used, the igniter must meet the following
minimum specifications required over the life of
the igniter:
— Igniter must reach 1832°F (1000°C) within
17 seconds with 102 Vac applied.
— Igniter must maintain at least 500M ohm
insulation resistance between the igniter
leadwires and the igniter mounting bracket.
— Igniter must not develop an insulating layer
on its surface (over time) that would
prevent flame sensing.
— Igniter surface area immersed in flame
must not exceed one-fourth of the
grounded area immersed in flame. This
would prevent flame sensing.
— Igniter current draw at 132 Vac must not
exceed 5A.
Copyright © 1998 Honeywell Inc. • All Rights Reserved
Hot Surface Ignition Module
Flame Sensor:
Separate sensor required.
Air Proving Switch:
SPNO air proving switch required.
Prepurge:
0 seconds.
Igniter Warmup:
17 seconds (first trial).
27 seconds (second through fifth trials).
Ignition Trial:
7 seconds.
Ignition Activation Period:
4 seconds.
Between Trial Delay:
0 seconds.
Flame Failure Response Time:
Less than 0.8 second at 1 uA flame signal.
Flame Current:
0.8 uA dc minimum.
Ambient Operating Temperature:
-40°F to +175°F (-40°C to +79°C).
Approvals:
International Approval Services (IAS) Design Certified:
Report No. C2030018.
X-XX UL
S8921D
INSTALLATION INSTRUCTIONS
69-0924-2

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Summary of Contents for Honeywell S8921D

  • Page 1 Combustion Air Blower: 3 FLA, 10 LRA. -40°F to +175°F (-40°C to +79°C). IMPORTANT: Approvals: The S8921D is to be used only in a 60 Hz International Approval Services (IAS) Design Certified: system. Be sure the system is not 50 Hz. Report No. C2030018.
  • Page 2: Planning The Installation

    S8921D HOT SURFACE IGNITION MODULE Corrosive Chemicals PLANNING THE INSTALLATION Corrosive chemicals can attack the module and gas control, eventually causing a failure. If chemicals are used WARNING for routine cleaning, avoid contact with the controls. Where chemicals are suspended in air, as in some industrial or Fire Or Explosion Hazard.
  • Page 3 Refer to Fig. 1 for mounting recommendations. When it is necessary to drill new WARNING mounting holes, use the S8921D as a template to mark Explosion Hazard. the mounting hole pattern. Drill new holes as required.
  • Page 4: Wire The Module

    Wire the Module CAUTION To Wire the Module: Hazardous Voltage. 1. Connect the wires to the S8921D Ignition Module as Can Cause Personal Injury shown in Fig. 2. Make sure that adequate system Or Equipment Damage. ground is provided. Where a change in quick- •...
  • Page 5 FLAME CHECK FOR LACK OF 8. The ignition cycle repeats until the fifth trial for AIR FROM: ignition is complete. The S8921D then goes into • DIRTY PRIMARY AIR OPENING lockout, and the LED flashes (in three-flash mode) to • LARGE PORTS indicate ignition failure.
  • Page 6: Burner Operation

    S8921D HOT SURFACE IGNITION MODULE Igniter Warmup OPERATION When a call for heat starts, the S8921D checks the air proving switch to ensure it is in the no air position. Then The S8921D is a direct ignition control used with 120 Vac the S8921D energizes the igniter to start the igniter timed warmup hot surface igniter.
  • Page 7: Maintenance

    S8921D HOT SURFACE IGNITION MODULE Reset From Lockout Manual reset of the S8921D lockout can be accomplished Any control should be replaced if it does not perform at any time by manually cycling the system thermostat (or properly on checkout or troubleshooting. In addition, controller) or by cycling power to the appliance.
  • Page 8 S8921D HOT SURFACE IGNITION MODULE START WARNING SET THERMOSTAT TO ELECTRICAL SHOCK HAZARD MAY CAUSE SERIOUS INJURY OR DEATH. CALL FOR HEAT Dangerous line voltage is exposed during troubleshooting. Disconnect power before touching control. Service must be by trained, experienced service technician.
  • Page 9: Ignition System Checks

    • One flash indicates the S8921D is in an air proving 2. Check the ground path from the GND (BURNER) switch safe start failure mode. This means that the air terminal on the module to the main burner.
  • Page 10 S8921D HOT SURFACE IGNITION MODULE 69-0924—2...
  • Page 11 S8921D HOT SURFACE IGNITION MODULE 69-0924—2...
  • Page 12 S8921D HOT SURFACE IGNITION MODULE Home and Building Control Home and Building Control Honeywell Inc. Honeywell Limited-Honeywell Limitée Honeywell Plaza 155 Gordon Baker Road P.O. Box 524 North York, Ontario Minneapolis, MN 55408-0524 M2H 3N7 Printed in U.S.A. on recycled paper containing at least 10% www.honeywell.com...

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