Honeywell S8610 Manual

Honeywell S8610 Manual

Intermittent pilot modules

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APPLICATION

These ignition modules provide ignition sequence, flame
monitoring and safety shutoff for intermittent pilot central
furnaces and heating appliances. S8600 and S8660 mod-
els provide up to 1.0 A pilot and 1.0 A main valve current
rating. S8610 and S8670 provide up to 1.0 A pilot and 2.0
A main valve current rating. Minimum ambient temperature
IGNITER-
SENSOR
MODEL
TYPE
S8600A,
Separate
S8610A
Combination
S8600F,
S8610F
S8600B,
Separate
S8610B
S8600H,
Combination
S8610H
S8600M
Combination
S8660D,
Combination
S8670D
a
If established flame is lost, all models restart ignition trial.

PLANNING THE INSTALLATION

Intermittent pilot systems are used on a wide variety of
central heating equipment and on heating appliances such
as commercial cookers, agricultural equipment, industrial
Heating equipment and pool heaters. Some of these appli-
cations may make heavy demands on the controls, either
because of frequent cycling, or because of moisture, corro-
sive chemicals, dust or excessive heat in the environment.
In these situations, special steps may be required to pre-
vent nuisance shutdowns and premature control failure.
These applications require Honeywell Residential Division
Engineering review; contact your Honeywell Sales Repre-
sentative for assistance.

FREQUENT CYCLING

These controls are designed for use on space heating
appliances that typically cycle 3 to 4 times an hour during
the heating season and not at all during the cooling season.
In an application with significantly greater cycling rates and
closer to year-round use, we recommend monthly checkout
because the controls may wear out more quickly.
WATER OR STEAM CLEANING
Once a module or gas control has been wet, it may
operate unreliably and must be replaced. If the appliance is
TABLE 1—INTERMITTENT PILOT IGNITION MODULES.
TYPE
OF GAS
TIMING
Natural
None
Natural
None
or LP
Natural
None
or LP
Natural
45 sec.
or LP
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Website:
https://www.add-furnace.com/
Line ID: @add11 e-mail: add028883472@gmail.com
INTERMITTENT PILOT MODULES
S8600, S8610, S8660, S8670
rating is -40 F [-40 C]. Maximum ambient rating is +175
F [+79 C] for S8600, S8660 and for S8610, S8670 used
with 1.0 A or less main valve. Maximum ambient rating for
S8610, S8670 used with 1.0 to 2.0 A main valve is +165 F
[+74 C]. See Table I for a summary of other differences
between models.
100
PERCENT
LOCKOUT
SHUTOFF
No
Yes, at
15 or 90
lockout
sec. max.,
as ordered
Yes, at 90
sec. max.
continuous
Yes, at
15 or 90
lockout
sec. max.,
as ordered
likely to be cleaned with water or steam, the controls and
associated wiring should be covered so water or steam flow
cannot reach them. The controls should be high enough
above the bottom of the cabinet so they will not be subject
to flooding or splashing during normal cleaning procedures.
If necessary, shield the controls to protect them from
splashing water. A NEMA 4 enclosure is recommended for
the ignition module; see the Electronic Ignition Service
Manual, form 70-6604.
HIGH HUMIDITY OR DRIPPING WATER
Over time, dripping water or high ambient humidity can
create unwanted electrical paths on the module circuit
board, causing the module to fail.
where water can drip on the controls.
In addition, high ambient humidity can cause the gas
control to corrode, and finally to fail.
Where the appliance may be installed in a humid atmos-
phere, make sure air circulation around the module and gas
control is adequate to prevent condensation. It's also im-
portant to regularly check out the system. A NEMA 4
enclosure may be needed; see the Electronic Ignition
Service Manual, form 70-6604.
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IGNITION
TIMING
SEQUENCE
No
Spark on until pilot
lightoff or manual
shutoff; pilot valve
open until manual
shutdown.
Spark on until
lightoff or lockout;
pilot valve closes
on lockout.
No,
Spark and pilot gas
on until shutoff.
retry
After 5 min. min.
(6 min. nom.) delay,
ignition starts again.
Ignition, wait, retry
repeats until pilot
lights or system is
shut down manually.
Ignition trial follows
prepurge; spark on
until lightoff or
lockout; pilot valve
closes on lockout.
Never
install an appliance
a

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Summarization of Contents

APPLICATION
INTERMITTENT PILOT MODULES
Details specifications and differences between various intermittent pilot modules.
PLANNING THE INSTALLATION - ENVIRONMENTAL FACTORS
FREQUENT CYCLING
Discusses maintenance for appliances with high cycling rates.
WATER OR STEAM CLEANING
Advises on protecting controls from water and steam during cleaning.
HIGH HUMIDITY OR DRIPPING WATER
Discusses how humidity and water can damage controls.
PLANNING THE INSTALLATION - CHEMICAL AND DUST CONSIDERATIONS
CORROSIVE CHEMICALS
Explains how corrosive chemicals can damage controls and require protection.
DUST OR GREASE ACCUMULATION
Advises on protecting controls from dust and grease accumulation.
INSTALLATION PROCEDURES
PREINSTALLATION SAFETY INSPECTION
Outlines preinstallation checks required by ANSI Standard Z21.71.
Maintenance Requirements in Severe Environments
Highlights the importance of regular maintenance in harsh environments.
IGNITION MODULE MOUNTING
MOUNT THE SYSTEM CONTROLS
Details mounting requirements for system controls like gas control, igniter, etc.
WIRE THE SYSTEM - WIRING CONNECTIONS
Connect Ignition Cable
Explains how to connect the ignition cable, including specific part numbers and types.
Connect Vent Damper
Describes how to connect the D80B Vent Damper.
Connect Ignition Module
Details connecting system components to the ignition module.
Connect Gas Control
Provides instructions for connecting the gas control using appropriate wire gauge and connectors.
WIRE THE SYSTEM - GROUNDING AND REPLACEMENT
Ground Control System
Explains how to establish a common ground for the ignition system components.
REPLACING MODULE WITH TH-R, TH-W TERMINALS
Instructions for replacing modules with TH-R, TH-W terminals.
OPERATION SEQUENCE
PREPURGE (S8660, S8670 ONLY)
Explains the prepurge phase for S8660/S8670 modules.
TRIAL FOR IGNITION
MAIN BURNER OPERATION
Explains how the main burner ignites and operates after the pilot is established.
TROUBLESHOOTING
IGNITION SYSTEM CHECKS
Guides users through checking ignition cables, grounding, and spark circuits.

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