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Instructions - Parts
HFR Flow Meter
Kits
For installation and calibration of flow meters on the HFR dispensing system. For
professional use only.
3000 psi (21 MPa, 207 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in
HFR manuals 313997 and 313998.
Save all instructions.
3A1657A
ENG
ti17008a

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Summary of Contents for Graco 24J318

  • Page 1 Instructions - Parts HFR Flow Meter Kits 3A1657A For installation and calibration of flow meters on the HFR dispensing system. For professional use only. 3000 psi (21 MPa, 207 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in HFR manuals 313997 and 313998.
  • Page 2: Table Of Contents

    Technical Data ......19 313997 HFR Operation Graco Standard Warranty ....20 313998 HFR Repair-Parts...
  • Page 3: Installation

    1. Perform HFR Shutdown procedure. See HFR oper- ation manual for detailed instructions. 2. Use two 111800 hex head screws (supplied) to mount electronics assembly 24J318 to the bottom of the electrical enclosure. If there are transformers installed, remove two of the hex head screws from...
  • Page 4 Installation 3000 Series Flow Meter 8. Route the flow meter data cable as shown in F . 2. 1. Perform HFR Pressure Relief Procedure. See HFR operation manual for detailed instructions. 2. Perform dispense valve Pressure Relief Proce- dure. See dispense valve manual, page 2, for detailed instructions.
  • Page 5 Installation 6000 Series Flow Meter 8. Connect flow meter and fittings to swivel fitting already connected to fluid manifold. See F . 5. 1. Perform HFR Pressure Relief Procedure. See HFR operation manual for detailed instructions. 2. Perform dispense valve Pressure Relief Proce- dure.
  • Page 6 Installation 12. Route the flow meter data cable as shown in F . 7. ti17013a . 7: Flow Meter Data Cable Routing 13. Connect the other end to the fluid control module installed in the electrical enclosure. If the data cable is for the A (Red) side flow meter, connect to port 1 on the FCM.
  • Page 7 Installation Calibration Kit 7. Remove A (Red) and B (Blue) circulation fittings from the fluid manifold. See F . 9. Clean the fittings then set them aside. They will not be needed. In order to perform the calibration procedure the HFR system must have circulation lines going from the sys- tem fluid manifold back to the tanks.
  • Page 8 Installation 12. Connect the other end of the hose to the fluid mani- fold as shown in F . 11. ti17020a . 11: Connect Hose to Fluid Manifold 13. Connect material return line to the open port of the tee fitting at the tank. See F .
  • Page 9: Calibration

    Calibration Calibration The following procedure describes how to adjust the Parts and Tools Required mass flow rate calculated by the machine. To calculate the mass flow rate, the machine uses the chemical spe- L-Head, S-Head, GX-16 cific gravities entered in the Setup screens, the volumet- •...
  • Page 10 Calibration Calibrate Material Weight Measurement b. Lubricate o-rings then install the blank restrictor orifice. For Fusion and EP Gun Only -- a. Remove the gun fluid manifold from the gun. For more detailed instructions regarding steps in this See gun manual listed on page 2. procedure, see Related Manuals listed on page 2.
  • Page 11 Calibration For MD2 Valve Only -- 10. Press the ADM Power On/Off button (CA) to enable the system. a. Use an adjustable wrench to remove the static mixer. b. Install the ratio check adapter onto the dispense valve. For L-Head, S-Head, and GX-16 Dispense Valves Only -- •...
  • Page 12 Calibration 18. Enter 0 in the Alarm % field. This will prevent alarms 23. Press to go to the flow meter calibration that during the calibration dispense that could pre- screen. vent dispensing. 19. Press to exit the System screen then use the arrow keys to navigate to the Calibration screen.
  • Page 13 Calibration 28. Use the arrow keys to navigate to the applicable For Fusion and EP Guns Only -- A (Red) or B (Blue) weight box below the a. Remove the ratio check assembly and clean for icon and enter the weight of the dispensed mate- future use.
  • Page 14: Parts

    Parts Parts Flow Meter Electronics Kit, 24J318 ti17023a Part Description 24J328 PLATE, mounting, electronics 289697 MODULE, base 289696 MODULE, FCM 24H240 HARNESS, wire, ground, term, 9 in. 102063 WASHER, lock, ext 114993 SCREW, machine, pan wash head 102598 SCREW, cap, socket head...
  • Page 15 Parts 3000 Series Flow Meter Kits ti17024a Quantity 24J319, 24J320, 24J321, Part Description S3000 G3000 G3000HR 258718 METER, gear, S3000 239716 METER, gear, G3000 244292 METER, gear, G3000HR 262205 FITTING, swivel, npt x JIC 262206 FITTING, swivel, 1/4 npt x 6 JIC 123596 ADAPTER, 5/16 JIC x 1/4 npt 123597...
  • Page 16 Parts 6000 Series Flow Meter Kits ti17016a Quantity 24J322, 24J323, Part Description HG6000 HG6000HR 246190 METER, helical gear, HG6000 246652 METER, helical gear, HG6000HR 114190 SWIVEL, stainless steel, 1/2 npt 114496 FITTING, nipple 502033 FITTING, bushing, pipe 123657 CABLE, 5-pin, male / female, 3.5 m 3A1657A...
  • Page 17 Parts Flow Meter Calibration Kits for Hydraulic Dispense Valves ti17025a Quantity 24J324, 24J325, 24J357, Part Description L-Head Kit S-Head Kit GX-16 Kit 262184 HOSE, b, 10 ft., 3/8 in., moisture-lok, mild steel 117506 FITTING, swivel, 1/4 npt x #6 JIC 122311 FITTING, 9/16-18 JIC x 1/4 npt 124281...
  • Page 18 Parts Flow Meter Calibration Kit for Ratio Check Kit for Fusion Gun, Probler P2 Gun, 24J326 24F227 Fluid manifold shown for reference only ti17026a ti17021a See instruction manual 3A0861 for parts information. Ratio Check Adapters for MD2 Part Description Valve 246012 MANIFOLD, fluid 117520 O-RING 24F227 KIT, ratio check...
  • Page 19: Technical Data

    Technical Data Technical Data See Technical Data in the HFR system manuals for more information. Wetted Parts ....... . . 303 stainless steel, tungsten carbide, PTFE 3A1657A...
  • Page 20: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.