Front Wheel/Brake/Suspension; Service Information - KYMCO Movie S 125i Service Manual

12

. FRONT WHEEL/BRAKE/SUSPENSION

SERVICE INFORMATION

GENERAL INSTRUCTIONS
● Remove the motorcycle frame covers before removing the front wheel. Jack the motorcycle
front wheel off the ground and be careful to prevent the motorcycle from falling down.
● During servicing, keep oil or grease off the brake drum and brake linings.
● Contaminated brake disk or brake pads reduce stopping power. Clean the contaminated brake
disk with high-performance brake degreaser and replace the brake pads.
● Do not use brake fluid for cleaning.
● Bleed air from the brake system if the brake system is removed or the brake is soft.
● Do not allow any foreign matters to enter the brake system when filling it with brake fluid.
● Brake fluid will damage painted surfaces and plastic parts. When servicing the brake system,
use shop towels to cover and protect rubber, plastic parts and coated surfaces. Wipe off any
spilled brake fluid with a clean shop towel.
● Inspect the brake system before riding.
SPECIFICATIONS
Axle shaft runout
Front wheel rim runout
Front shock absorber spring free length
Front brake lining thickness
Brake disk thickness
Brake disk runout
TORQUE VALUES
Steering Handlebar bolt
Steering stem lock nut
Steering top cone race
Front shock absorber bolt
Front axle nut
Front brake hose bolt
SPECIAL TOOLS
Oil Seal & Bearing Driver
Bearing Puller (12 mm)
Long Socket wrench
Item Standard
-
0.6～0.7 mm
259
4.0
3.5～3.8
-
4.0~5.0 kg-m
8.0~12.0 kg-m
0.5~1.3 kg-m
2.0~2.5 kg-m
4.5~5.0 kg-m
2.5~3.5 kg-m
E014
E020
F002
Movie S 125i
Service limit
0.2
2.0
251
2.0
3.0
0.3
12-2