Perkins 5006A-E23TA Operation And Maintenance Manual
  1. Manuals
  2. Brands
  3. Perkins Manuals
  4. Engine
  5. 5006A-E23TA
  6. Operation and maintenance manual
Perkins 5006A-E23TA Operation And Maintenance Manual

Perkins 5006A-E23TA Operation And Maintenance Manual

Hide thumbs Also See for 5006A-E23TA:
Table of Contents

Advertisement

Quick Links

Download this manual
M0122761 (en-us)
May 2021
Operation and
Maintenance
Manual
5006A-E23TA, 5006C-E23TA, 5008A-
E30TA, and 5008C-E30TA Industrial
Engines
E08 (Engine)
E06 (Engine)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 5006A-E23TA and is the answer not in the manual?

Questions and answers

Related Manuals for Perkins 5006A-E23TA

Summary of Contents for Perkins 5006A-E23TA

  • Page 1 M0122761 (en-us) May 2021 Operation and Maintenance Manual 5006A-E23TA, 5006C-E23TA, 5008A- E30TA, and 5008C-E30TA Industrial Engines E08 (Engine) E06 (Engine)
  • Page 2 If a tool, procedure, work method or operating technique that is not specifically recommended by Perkins is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that you are authorized to perform this work, and that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.

  • Page 3: Table Of Contents

    M0122761 Table of Contents Table of Contents Maintenance Section Refill Capacities..........45 Foreword ............4 Maintenance Recommendations ....51 Safety Section Maintenance Interval Schedule (Engines in Safety Messages..........6 Standby Applications)........52 Additional Messages ........10 Warranty Section General Hazard Information......10 Warranty Information........

  • Page 4: Foreword

    State of arises regarding your engine, or this manual, please California to cause cancer, birth defects, consult with your Perkins dealer or your Perkins distributor for the latest available information. and other reproductive harm. WARNING – This product can...
  • Page 5 Perkins distributor offers various options regarding overhaul programs. If you experience a major engine failure, there are also numerous after failure overhaul options available. Consult with your Perkins dealer or your Perkins distributor for information regarding these options.

  • Page 6: Safety Section

    Replace any warning sign that is damaged or missing. If a warning sign is attached to a part of the engine that is replaced, install a new warning sign on the replacement part. Your Perkins distributor can provide new warning signs. Illustration 1...
  • Page 7 M0122761 Safety Section Safety Messages Illustration 2 g06645122 (1) Universal warning label locations (7) Rotating shaft hand crush hazard label (5) Hot surface label location location 1 Universal Warning Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals.
  • Page 8 M0122761 Safety Section Safety Messages 4 Hot Fluid Under Pressure Illustration 4 g01393287 Do not use this surface as a step or platform. This Illustration 6 g01371640 surface may not support additional weight or may be slippery. Serious injury or death could occur from a fall.
  • Page 9 Ether warning label (6) is on the support bracket for positions. One label is on the end cover of the oil the air cleaners. cooler. Perkins recommends that the other hot fluid under pressure label is installed on the radiator, next 7 Rotating Shaft Hand Crush to the coolant filler cap.

  • Page 10: Additional Messages

    M0122761 Safety Section Additional Messages The rotating shaft hand crush hazard label (7) is on i08344585 the cover of the crankshaft vibration damper. General Hazard Information i08369706 Additional Messages Illustration 12 g00104545 Attach a “Do Not Operate” warning tag or a similar warning tag to the start switch or to the controls Illustration 10 g06249496...
  • Page 11 Use the proper tools. Replace any equipment that is damaged or repair the • Perkins recommend that you do not stand next to equipment. an exposed running engine unless it is necessary when carrying out daily checks or maintenance •...
  • Page 12 M0122761 Safety Section General Hazard Information Pressurized Air and Water Dispose of all fluids according to local regulations and mandates. Pressurized air and/or water can cause debris and/or hot water to be blown out. This action could result in Static Electricity Hazard when personal injury.
  • Page 13 (ULSD fuel) poses a greater good hygiene, and adhering to safe work practices static ignition hazard than earlier diesel formula- when handling the equipment or parts. Perkins also tions with a higher sulfur contents. Avoid death recommends the following: or serious injury from fire or explosion.

  • Page 14: Burn Prevention

    M0122761 Safety Section Burn Prevention • Use exhaust ventilation on permanent machining Check that the coolant level after the engine has stopped and the engine has been allowed to cool. jobs. Ensure that the filler cap is cool before removing the •...

  • Page 15: Fire Prevention And Explosion Prevention

    Prolonged exposure to diesel may If the application involves the presence of cause various skin conditions. Appropriate personal combustible gases, consult your Perkins dealer and/ protective equipment should be used. Refer to or your Perkins distributor for additional information supplier Material safety Data sheets for detailed about suitable protection devices.
  • Page 16 M0122761 Safety Section Fire Prevention and Explosion Prevention Oil filters and fuel filters must be installed correctly. The filter housings must be tightened to the correct torque. Refer to the Disassembly and Assembly manual for more information. Illustration 19 g00704135 Gases from a battery can explode.

  • Page 17: Crushing Prevention And Cutting Prevention

    Do not install any lines that are damaged. i04257031 Leaks can cause fires. Consult your Perkins distributor for replacement parts. Before Starting Engine Replace the parts if any of the following conditions are present: •...

  • Page 18: Engine Starting

    M0122761 Safety Section Engine Starting Use the Emergency Stop Button (if equipped) ONLY i06545901 in an emergency situation. Do not use the Engine Starting Emergency Stop Button for normal engine stopping. After an emergency stop, DO NOT start the engine until the problem that caused the emergency stop has been corrected.

  • Page 19: Engine Electronics

    Note: Many of the engine control systems and engine alternator must be grounded to the negative display modules that are available for Perkins “-” battery terminal with a wire that is adequate to Engines will work in unison with the Engine handle the full charging current of the alternator.

  • Page 20: Product Information Section

    M0122761 Product Information Section Model Views Product Information Section Model Views i08294042 Model View Illustrations The following model views show typical features of the engine. Due to individual applications, your engine may appear different from the illustrations. Illustration 20 g06617223 Typical example of an engine view and the radiator assembly...
  • Page 21 M0122761 Product Information Section Model View Illustrations Engine Views Illustration 21 g06617703 Typical example (1) Twin air cleaners (6) Module for twin primary fuel filters (11) Starting motor (2) Oil cooler (7) Electric priming pump (12) Rear lifting eyes (3) Alternator (8) Oil gauge (Dipstick) (13) Electronic control module (4) Oil filler...
  • Page 22 M0122761 Product Information Section Model View Illustrations Illustration 22 g06643111 Typical example (14) Thermostat housing (17) Oil drain plug (20) Front lifting eye (15) Breather (18) Crankshaft damper (16) Turbochargers (19) Fan belts...
  • Page 23 (6) Coolant vent • Mechanically actuated, electronically controlled i08229531 fuel injection system Engine Description • Turbocharged • Air to air charged cooled The Perkins 5006A-E23TA, 5006C-E23TA, 5008A- E30TA, and 5008C-E30TA Industrial Engines have the following characteristics: • Four stroke cycle...
  • Page 24 Arrangement and cylinders In-line 8 cylinder Table 1 Bore 160 mm (6.30 inch) Engine Specifications Stroke 190 mm (7.48 inch) 5006A-E23TA and 5006C- Displacement 30.56 L (1864.89 cubic inch) Engine E23TA Compression Ratio 12.8:1 Arrangement and Cylinders In-Line 6 cylinder...
  • Page 25 Aftermarket Products and Perkins Engines Perkins does not warrant the quality or performance of non-Perkins fluids and filters. When auxiliary devices, accessories, or consumables (filters, additives, catalysts) which are made by other manufacturers are used on Perkins products, the Perkins warranty is not affected simply because of such use.

  • Page 26: Product Identification Information

    Illustration 28 g06651739 Typical example of ratings label Your Perkins distributor needs all the number from these labels when service information is required. Emission Label The emission label (1) is installed on the inlet manifold of the engine.
  • Page 27 M0122761 Product Information Section Plate Locations and Film Locations Illustration 29 g06646849 Typical example of Emissions label...

  • Page 28: Operation Section

    Operation Section Lifting and Storage i08303851 Engine Storage Refer to Perkins Engine Company Limited, Stafford, ST16 3UB for information on engine storage. There are three different levels of engine storage. Level “A, B and C” . Level “ “ A” ”...
  • Page 29 M0122761 Operation Section Product Lifting Illustration 30 g06649619 Typical example (1) 5008 engine Rear lifting eye (3) 5006 engine Rear lifting eye (5) 5006 engine Front lifting eye (2) 5008 engine Rear lifting eye (4) 5006 engine Rear lifting eye (6) 5008 engine Front lifting eye...
  • Page 30 M0122761 Operation Section Product Lifting Radiator Only Illustration 31 g06649667 Typical example of a 5008 radiator (1) Radiator lifting eyes...

  • Page 31: Features And Controls

    If the engine is in the Warning condition, then the critical condition mode. event will be logged in the memory of the ECM. An event code will be transmitted over the Perkins Data The Electronic Control Module (ECM) monitors the link and the hard wired Warning output will be following parameters: energized.
  • Page 32 M0122761 Operation Section Sensors and Electrical Components When the Critical Protection Override feature is Note: The ECM cannot be reset by using the Reset active, the ECM will continue to run the engine in all input until the engine has stopped. shutdown conditions except for overspeed shutdown.
  • Page 33 M0122761 Operation Section Sensors Only Engine Sensor Views Illustration 32 g06595481 Typical example (1) Coolant temperature sensor (3) Oil pressure sensor (2) Air inlet temperature sensor (4) Camshaft speed/timing sensor...
  • Page 34 M0122761 Operation Section Sensors Only Illustration 33 g06595495 Typical example (5) Inlet manifold temperature sensor (9) Fuel pressure sensor after secondary (12) Barometer pressure sensor (not shown) (6) Inlet manifold pressure sensor fuel filter (13) Flywheel speed/timing sensor (7) Fuel pressure sensor after primary fuel (10) Fuel pressure sensor before secondary filters fuel filter...
  • Page 35 M0122761 Operation Section Sensors and Electrical Components Barometric Pressure Sensor Illustration 34 g06595502 Wiring harness removed for clarity (12) Barometric pressure sensor i08233020 Sensors and Electrical Components (Electrical Components) The engine view shown is a typical examples only.
  • Page 36 M0122761 Operation Section Electrical Components Illustration 35 g06641888 Typical example (1) Injector wiring harness (4) Electric Priming Pump (EPP) relay (7) Electronic Control Module (ECM) (2) Alternator (5) Starter relay (3) Fuel priming pump with remote switch (6) Starting motor...

  • Page 37: Engine Diagnostics

    Self-Diagnostics If a diagnostic lamp illuminates during normal engine operation and the diagnostic lamp shuts off, an Perkins Electronic Engines have the capability to intermittent fault may have occurred. If a fault has perform a self-diagnostics test. When the system...

  • Page 38: Engine Starting

    30 kPa c. Ensure that the batteries for the engine are (4.35 psi), a failed to start alarm will be indicated receiving a charge. on the EST. A fault reset will be required. Refer to your Perkins distributor for more information.
  • Page 39 2. Turn the keyswitch to the START position. Crank the engine. Observe the engine oil pressure. Do Note: Perkins does not recommend that the engine not start the engine. Hold the keyswitch in this is installed in an application where the ambient position until the oil pressure gauge indicates temperature is below 0°...
  • Page 40 Air filters to pull in air from inside the canopy or enclosure, not outside the canopy or enclosure. Fully charged batteries of the correct capacity. Electrical cables that meet the recommended specification. Contact your Perkins distributor or Perkins dealer for more information.

  • Page 41: Engine Operation

    • Ensure that the driven equipment is in good and multiple start/stop events kept to a minimum. working order. Perkins does not recommend that an engine is • Cold engines consume excess fuel. Utilize heat operated on loads of less than the values that are from the jacket water system and the exhaust listed in Table 3 .

  • Page 42: Engine Stopping

    M0122761 Operation Section Engine Stopping Engine Stopping • If necessary, perform minor adjustments. Repair any leaks from the low pressure fuel system and from the cooling, lubrication or air systems. i02415227 • Fill the fuel tank in order to help prevent Stopping the Engine accumulation of moisture in the fuel.

  • Page 43: Cold Weather Operation

    Fuel Related Components in Cold Weather Note: Only use grades of fuel that are recommended by Perkins. Refer to this Operation and Maintenance Manual, “Fluid Recommendations”. Fuel Tanks Properties of the diesel fuel can have a significant effect on the engine cold start capability. It is critical Condensation can form in partially filled fuel tanks.
  • Page 44 58° C (136.4° F). Note: Heat exchanger type fuel heaters should have a bypass provision to prevent overheating of the fuel in warm-weather operation. For further information on fuel heaters, consult your Perkins distributor .

  • Page 45: Maintenance Section

    M0122761 Maintenance Section Refill Capacities Maintenance Section Table 6 5008-30 Engine and Engine with Radiator Engine Only 48 L (12.7 US gal) Refill Capacities Engine and Radiator 140 L (37.0 US gal) i08304116 Fuel System Refill Capacities Refer to the OEM specifications for additional information on the capacity of the fuel system.
  • Page 46 Coolant is normally composed of three elements: • Corrosion Water, additives, and glycol. • Formation of mineral deposits Refer to Perkins Diesel Engines Fluids Recommendations, M0113102 for additional • Rust information that relates to coolant. • Scale Water •...
  • Page 47 M0122761 Maintenance Section General Coolant Information Table 8 Ethylene Glycol Concentration The following three glycol-based coolants are recommended for use in Perkins diesel engines: Freeze Boil Protection Concentration Protection Preferred – Perkins ELC −37° C (−29° F) 106° C (223° F) 50 Percent Acceptable –...
  • Page 48 • SAE Society Of Automotive Engineers Inc. ELC or ELI. Perkins recommends a 6 percent to 8 percent concentration of SCA in those cooling • ECF Engine Crankcase Fluid systems.
  • Page 49 M0122761 Maintenance Section Engine Oil Specification Commercial Oils NOTICE Perkins require the use of the following specifica- tion of engine oil. Failure to use the appropriate specification of engine oil will reduce the life of your engine. Table 10 Minimum Oil Specification for 5006A-E23TA, 5006C-E23TA,...
  • Page 50 For more information on wear metals, refer to Specifications, “Engine Oil Filter (Extended Oil Service)” or consult your Perkins distributor. • Tests are conducted to detect contamination of the oil by water, glycol, or fuel.

  • Page 51: Maintenance Recommendations

    Perkins engines are unable to identify all the factors which can contribute to severe service operation, due to individual applications. Consult your Perkins dealer or your Perkins distributor for the unique maintenance that is necessary for the engine.

  • Page 52: Maintenance Interval Schedule (Engines In Standby Applications)

    M0122761 Maintenance Section Maintenance Interval Schedule “ Cooling System Coolant - Change“ ... 64 i08314898 Maintenance Interval Schedule “ Cooling System Coolant Level - Check“..67 (Engines in Standby “...
  • Page 53 M0122761 Maintenance Section Engines in Standby Applications “ Fuel Injector - Inspect/Adjust“ ....78 Every 2000 Service Hours “ Overhaul (Top End)“ ..... . . 90 Every 4000 Service Hours “...

  • Page 54: Battery - Replace

    Welds, mounting brackets, air lines, connections, clamps, and seals. Make repairs, if necessary. i07398055 Alternator - Inspect Perkins recommends a scheduled inspection of the alternator. Inspect the alternator for loose Illustration 38 g06254152 connections and correct battery charging. Check the...

  • Page 55: Battery Or Battery Cable - Disconnect

    M0122761 Maintenance Section Battery Electrolyte Level - Check The battery cables or the batteries should not be All lead-acid batteries contain sulfuric acid which can burn the skin and clothing. Always wear a removed with the battery cover in place. The bat- face shield and protective clothing when working tery cover should be removed before any servic- on or near batteries.

  • Page 56: Belts - Inspect/Adjust/Replace

    M0122761 Maintenance Section Belts - Inspect/Adjust/Replace 4. Clean all disconnected connection and battery terminals. 5. Use a fine grade of sandpaper to clean the terminals and the cable clamps. Clean the items until the surfaces are bright or shiny. DO NOT remove material excessively.

  • Page 57: Belts - Inspect/Adjust/Replace

    M0122761 Maintenance Section Belts - Inspect/Adjust/Replace 4. If necessary, install bolt (11) and tension the new belt. Refer to “Inspection” for more information. 5. When required tension is correct, tighten bolt (11) to a torque of 47 N·m (34 lb ft). Tighten bolt (6) to a torque of 70 N·m (51 lb ft).
  • Page 58 M0122761 Maintenance Section Belts - Inspect/Adjust/Replace 2. Visually inspect fan guards for wear or damage. Repair as necessary. Remove the fan guards (1). 3. Inspect the belts for cracks, splits, glazing, grease, displacement of the cord and evidence of fluid contamination.

  • Page 59: Belts - Inspect/Adjust/Replace

    Visually check pulleys for angular misalignment, Typical example composite misalignment, and axial misalignment. Refer to your Perkins distributor for more information. 3. Remove the inspection guard (X) and inspection guard (Y). Adjustment 1. Ensure that the electrical supply to the engine is...
  • Page 60 M0122761 Maintenance Section 5008-E30TAG Engines Only Removal of the Fan Drive Belts Illustration 46 g06021378 Typical example Illustration 47 g06021378 Typical example 2. Loosen bolts (5) and loosen the locknut (4). 3. Rotate the rod (3) to achieve the correct tension of 1.
  • Page 61 - Change generator set. Frequency that the Grease is Applied NOTICE Perkins recommends that the grease is applied at the Care must be taken to ensure that fluids are con- following service intervals: tained during performance of inspection, mainte- nance, testing, adjusting and repair of the product.
  • Page 62 M0122761 Maintenance Section Cooling System Coolant (ELC) - Change Drain Pressurized System: Hot coolant can cause seri- ous burns. To open the cooling system filler cap, stop the engine and wait until the cooling system components are cool. Loosen the cooling system pressure cap slowly in order to relieve the pressure.
  • Page 63 The full distil- lation procedure is the only method acceptable by Perkins to reclaim the coolant. For information regarding the disposal and the recycling of used coolant, consult your Perkins distributor. Flush 1. Flush the cooling system with clean water to remove any debris.

  • Page 64: Cooling System Coolant - Change

    • The fuel has entered the cooling system and the coolant is contaminated. 2. Fill the cooling system with Perkins (ELC). Refer to the Operation and Maintenance Manual, “Fluid Note: Refer to Perkins Diesel Engines Fluids Recommendations” topic (Maintenance Section)
  • Page 65 M0122761 Maintenance Section Cooling System Coolant - Change Illustration 54 g06258092 Illustration 55 g06258109 Typical example 4. Remove the cylinder block drain plug (4). 1. Stop the engine and allow the engine to cool. Isolate the electrical supply to the engine. Loosen the cooling system filler cap (1) slowly to relieve any pressure.
  • Page 66 Cooling system air locks may result in engine lation procedure is the only method acceptable by damage. Perkins Engines Company LTD to reclaim the coolant. 2. Fill the cooling system with coolant. Refer to the For information regarding the disposal and the Operation and Maintenance Manual, “Fluid...

  • Page 67: Cooling System Coolant Level - Check

    M0122761 Maintenance Section Cooling System Coolant Level - Check 6. Install power to the engine. Start the engine. Operate the engine. Inspect the cooling system for leaks. Ensure that the cooling system operates at the correct temperature. i02415245 Cooling System Coolant Level - Check Illustration 59 g01239656...

  • Page 68: Engine - Clean

    M0122761 Maintenance Section Engine - Clean Perform any maintenance for the driven equipment i07214345 which is recommended by the OEM. Engine Air Cleaner Element - Replace i06683210 Engine - Clean NOTICE Never run the engine without an air cleaner element installed.

  • Page 69: Engine Air Cleaner Service Indicator - Inspect

    M0122761 Maintenance Section Engine Air Cleaner Service Indicator - Inspect 3. Remove old element (2) and discard. Note the orientation of the filter element for installation. 4. Check the new filter element for damage before installing new filter element into filter body (1). 5.

  • Page 70: Engine Crankcase Breather - Clean/Replace

    M0122761 Maintenance Section Engine Crankcase Breather - Clean/Replace Illustration 64 g06009120 Illustration 65 g01224943 Typical example Typical example 1. Isolate the electrical supply to the engine. 1. Release the four clips (1). Remove the bowl (2) and remove the old filter element. Discard the old 2.

  • Page 71: Engine Oil Level - Check

    M0122761 Maintenance Section Engine Mounts - Inspect 3. Install the new filter element. Align the clips (1). Install the bowl (2). Connect the power supply to the engine. Operate the engine and check for leaks. i02415257 Engine Mounts - Inspect Misalignment of the engine and the driven equipment will cause extensive damage.
  • Page 72 (EST) to determine if the oil pump is failing. For more 1. Maintain the oil level between the “Min” mark (Y) information consult your Perkins distributor. and the “Max” mark (X) on the engine oil level gauge (2), refer to Illustration 68 . Do not fill the oil...

  • Page 73: Engine Oil Sample - Obtain

    Alternatively, replace the engine Ensure that the container for the sample is clean and oil pump. For more information consult your Perkins dry. Also ensure that the container for the sample is distributor. clearly labeled.
  • Page 74 Tool Part Number Part Name If the engine is operated in severe service conditions, Perkins recommends the use of engine oil sampling. Strap Wrench Refer to this Operation and Maintenance Manual, Engine Oil sample - Obtain for more information. Note: Ensure that all 3 oil filters are changed as a set.

  • Page 75: Engine Oil And Filter - Change

    Maintain the oil level between the “MIN” If the engine is operated in severe service conditions, and “MAX” marks on the engine oil level gauge. Perkins recommends the use of engine oil sampling. Refer to this Operation and Maintenance Manual, i08304136 Engine Oil sample - Obtain for more information.
  • Page 76 M0122761 Maintenance Section Engine Oil and Filter - Change 3. Lubricate the O rings (4) with clean engine oil. Install the new oil filter (3). Note: Apply hand pressure only to tighten the oil filters. 4. Spin on the oil filter until the O ring (4) contacts the sealing surface (1).

  • Page 77: Fan Drive Pulley - Check

    Only qualified service personel should perform this the fan drive pulley (1). maintenance. Refer to the Service Manual or your au- thorized Perkins dealer or your Perkins distributor for the complete valve lash adjustment procedure. Operation of Perkins engines with incorrect valve lash can reduce engine efficiency, and also reduce engine component life.

  • Page 78: Fuel System - Prime

    Use the following procedures to remove air from the dure to inspect or adjust the fuel injectors. fuel system. Operation of Perkins engines with fuel injectors that NOTICE have not been inspected or adjusted can reduce en- Do not crank the engine continuously for more than gine efficiency, and also reduce engine component 30 seconds.

  • Page 79: Fuel System Primary Filter - Replace

    M0122761 Maintenance Section Fuel System Primary Filter - Replace i08246229 Fuel System Primary Filter - Replace Fuel leaked or spilled onto hot surfaces or electri- cal components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements.

  • Page 80: Fuel System Primary Filter/Water Separator

    M0122761 Maintenance Section Fuel System Primary Filter/Water Separator - Drain 10. Install new O ring seal (5) to the WIF sensor. 11. Install the WIF sensor. 12. If necessary, connect the WIF sensor to harness assembly (3) and install new cable strap (4). 13.

  • Page 81: Fuel System Secondary Filter - Replace

    Engine Control Module (ECM) uses the sensors to monitor the temperature and pressure of the fuel that is entering the engine. The electronic service tool (EST) can be used to monitor the fuel pressure. Contact Perkins distributor for more information. Illustration 78 g06650982...

  • Page 82: Fuel Tank Water And Sediment - Drain

    M0122761 Maintenance Section Fuel Tank Water and Sediment - Drain 10. Start the engine and run the engine. Check the Some fuel tanks use supply pipes that allow water and sediment to settle below the end of the fuel fuel system for leaks. supply pipe.
  • Page 83 (if equipped). The coolant system and the hoses for the coolant system are not always supplied by Perkins. The following text describes a typical method of replacing coolant hoses. Refer to the OEM information for further information on the coolant system and the hoses for the coolant system.
  • Page 84 M0122761 Maintenance Section Hoses and Clamps - Inspect/Replace 10. Start the engine. Inspect the cooling system for leaks. Clamps and V-Band Locations For 6 Cylinder Engines Illustration 80 g06642391 (1) Clamp torque 7 N·m (62 lb in)
  • Page 85 M0122761 Maintenance Section Hoses and Clamps - Inspect/Replace Illustration 81 g06329566 (1) Clamp torque 7 N·m (62 lb in) (2) Clamp torque 9 N·m (79 lb in)
  • Page 86 M0122761 Maintenance Section Hoses and Clamps - Inspect/Replace Illustration 82 g06329596 (1) Clamp torque 7 N·m (62 lb in)
  • Page 87 M0122761 Maintenance Section Hoses and Clamps - Inspect/Replace Clamps and V-Band Locations For 8 Cylinder Engines Illustration 83 g06620523 (1) Clamp torque 7 N·m (62 lb in)
  • Page 88 M0122761 Maintenance Section Hoses and Clamps - Inspect/Replace Illustration 84 g06620538 (1) Clamp torque 7 N·m (62 lb in) (2) Clamp torque 9 N·m (79 lb in)

  • Page 89: Jacket Water Heater - Check

    M0122761 Maintenance Section Jacket Water Heater - Check Illustration 85 g06621529 (1) Clamp torque 7 N·m (62 lb in) Clamps and V-Band Clamp Torques Check the operation of the jacket water heater. Check the operation of the circulation pump, if equipped.
  • Page 90 Note: Generally, cylinder heads wear out at different Monitor the engine as the engine accumulates rates. Sometimes, servicing the cylinder heads at service hours. Consult Perkins Engines Stafford different times may be the most economic decision. about scheduling a major overhaul.

  • Page 91: Severe Service Application - Check

    • The temperature of the fluid in the engine than 205 kPa (30 psi) for cleaning purposes. Refer to the standards for the engine or consult your Perkins distributor to determine if the engine is operating within the defined parameters.

  • Page 92: Walk-Around Inspection

    Starting Motor - Inspect Perkins engines are unable to identify all the factors which can contribute to severe service operation, due to individual applications. Consult your Perkins dealer or your Perkins distributor for the unique Perkins recommends a scheduled inspection of the maintenance that is necessary for the engine.
  • Page 93 Refer to Operation and Maintenance Manual, “Water Pump - Inspect” for Visually inspect the water pumps for leaks. The water more information. If necessary, consult your Perkins pumps are not serviceable items. Replace a leaking distributor.

  • Page 94: Warranty Section

    This engine may be covered by an Emissions Warranty. Consult your authorized Perkins dealer or distributor to determine if your engine is emissions certified and if your engine is subject to an Emissions...

  • Page 95: Index

    Replace ............70 Replacement..........60 Closed Breather System......70 Belts - Inspect/Adjust/Replace (Alternator Engine Description .......... 23 Belt) ............... 56 Aftermarket Products and Perkins Adjustment........... 57 Engines ............25 Inspection ............ 56 Electronic Engine Features ......24 Replace the Belt .......... 57 Engine Service Life........
  • Page 96 M0122761 Index Section Engine Storage..........28 Fuel Transfer Pump (Lift Pump) - Inspect ..82 Level “A” ............28 Level “B” ............28 Level “C” ............. 28 General Hazard Information......10 Engine Valve Lash - Inspect/Adjust (Valves Containing Fluid Spillage......12 and Valve Bridges) ........
  • Page 97 M0122761 Index Section Model View Illustrations ........20 Self-Diagnostics ..........37 Engine Views ..........21 Sensors and Electrical Components Radiator View ..........23 (Electrical Components) ........ 35 Model Views ............ 20 Sensors and Electrical Components Monitoring System........... 31 (Sensors Only)..........32 Critical Protection Override......
  • Page 99 Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:...
  • Page 100 M0122761 ©2021 Perkins Engines Company Limited All Rights Reserved May 2021...

This manual is also suitable for:

5006c-e23ta5008ae30ta5008c-e30ta

Table of Contents