Page 1 AUTOMATIC BAR FEEDER ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE KID 80 - IV Pupa KEYBOARD INSTRUCTION MANUAL Rel. 0 Date# 10/04/2015 Cod.806015455 COMPILER Bosi Andrea ON APPROVAL...
Page 3 Via Granarolo, 167 - 48018 Faenza (RA) - ITALY Tel. 0546/698000 - Fax. 0546/46224 TYPE OF DOCUMENT KEYBOARD INSTRUCTION MANUAL PRODUCT AUTOMATIC BAR FEEDER MODEL KID 80 - IV Pupa IEMCA A BUCCI AUTOMATIONS DIVISION Via Granarolo, 167 48018 - Faenza (RA) Italy Tel. 0546/698000 - Fax. 0546/46224...
Page 5 CONDITIONS THAT MAY CAUSE A GENERIC ALARM ON THE LATHE ....... 65 2.13 PROGRAM IDENTIFICATION DATA: DISPLAY MODE ............ 66 INFORMATION FOR SET UP KID 80 SIV ................1 PROTECTED PARAMETERS: DISPLAY ................2 HOW TO ACCESS AND DISPLAY THE PROTECTED PARAMETERS ......3 3.2.1...
Page 6 INTERFACE PARAMETERS: DESCRIPTION ..............24 3.10 GENERAL PARAMETERS: DESCRIPTION ............... 25 INFORMATION FOR THE AUTHORISED TECHNICIAN KID 80 SIV ........ 1 PROTECTED PARAMETERS: ENTERING AND CHECKING ..........2 MODIFYING THE PROTECTED PARAMETERS ..............3 MODIFYING THE PROTECTED SUBPARAMETERS ............6 DOWNLOADING THE OP SOFTWARE IN "PUPA PROFINET"...
Page 7 1 - BASE INFORMATION KID 80 SIV INDEX CONTROL DESCRIPTION ..................3 KEYBOARD CONTROL DESCRIPTION ................. 6 MAIN SCREENS: DESCRIPTION ................10 1.3.1 Working screen ...................... 10 1.3.2 Setup screen ......................11 PIECE COUNTER RESET MODE ................15 1 - Pag. 1 / 15...
Page 8 1 - BASE INFORMATION KID 80 SIV Iemca reserves the right to make changes to the products described herein at any time. Thus, this document may not not exactly match the product. The data contained herein relate to a product range and are not specific to the serial number appearing on the cover.
Page 9 1 - BASE INFORMATION KID 80 SIV CONTROL DESCRIPTION INFORMATION: From the hand-held keyboard it is possible to automatically start the bar feeder, even when the Lathe ‘MAN/AUT' signal is in Manual mode. INFORMATION: When the bar feeder is in Automatic mode, the bar feeding is possible only when the Lathe "MAN/AUT"...
Page 10 1 - BASE INFORMATION KID 80 SIV The figure indicates the positions of both the electrical and handheld keyboard "1" controls. 2 MAIN SWITCH: turns the power supply on and off. Position 0 (OFF) the machine is not powered. Position I (ON) the machine is powered.
Page 11 1 - BASE INFORMATION KID 80 SIV 1 - Pag. 5 / 15...
Page 12 1 - BASE INFORMATION KID 80 SIV KEYBOARD CONTROL DESCRIPTION 1 Stops the bar feeder: manually release the push- button in order to restart. 2 Start buttons: opposite buttons enabling the keys for some functions. Press both buttons and simultaneously the button corresponding to the desired function.
Page 13 1 - BASE INFORMATION KID 80 SIV 13 Selects the keyboard modes: with LED off [pupa_kid_barra_vert-dx]; selects the "message display" mode. with LED on [pupa_kid_barra_oriz-sx]; selects the "parameter display" mode. 14 Multifunction Selects the next parameter Moves the selection cursor rightwards.
Page 14 1 - BASE INFORMATION KID 80 SIV 22 Multifunction Sets the numerical value. Moves the bar pusher at a low speed. 23 Multifunction Sets the font. Moves the bar pusher at a high speed. 24 Sets the comma. 25 Multifunction Sets the numerical value.
Page 15 1 - BASE INFORMATION KID 80 SIV 28 Multifunction Sets the numerical value. Recalls the main menu (MAIN MENU). 29 Sets the numerical value. 30 Multifunction Sets the numerical value. Moves the bar pusher at a low speed. 31 It moves the bar pusher at high speed.
Page 16 1 - BASE INFORMATION KID 80 SIV MAIN SCREENS: DESCRIPTION These are the main screens: operation setup The working screen shows the bar feeder working conditions. The Setup screen shows the setting functions. 1.3.1 Working screen 1. When the bar feeder is on, the following screen is displayed: Bar feeder operating mode: MANUAL MODE.
Page 17 1 - BASE INFORMATION KID 80 SIV 1.3.2 Setup screen 1. To return to the Setup screen, press for a few seconds: the display shows: PGS ALM EVT PSW CFG TIM ACC SYS [EXT] Function identifying abbreviations: PGS ALM EVT PSW CFG TIM ACC SYS [EXT] 2.
Page 18 1 - BASE INFORMATION KID 80 SIV EVT (EVENTS) FUNCTION This function allows displaying the error messages that appeared on the display. 1. To display in sequence: PSW (PASSWORD) FUNCTION This function is used to enter the password, which allows access to the protected modes. This function is described in the following sections.
Page 19 1 - BASE INFORMATION KID 80 SIV 1. If, for instance, you need to set the time only, move the selection cursor on the time and repeatedly press: set the time: 1 - Pag. 13 / 15...
Page 20 1 - BASE INFORMATION KID 80 SIV SYS (SYSTEM) FUNCTION This function displays the keyboard setup parameters; the display shows: To adjust the display brightness: LO<- DISPLAY -> HI To reset the button LEDs: OFF<- LAMP -> ON Shows ON-OFF between the keyboard and the PLC: PLC ...
Page 21 1 - BASE INFORMATION KID 80 SIV PIECE COUNTER RESET MODE 1. Enter the "parameter display" mode: [pupa_kid_barra_oriz-sx] 2. the display shows: ( E N ) to access "Common Parameters": H e l p M a c h i n i n g...
Page 23 OPERATOR PARAMETERS: OPERATION MODE ............9 PARAMETER ACCESSING AND DISPLAY ..............10 2.6.1 Access to and display of common parameters ............10 2.6.2 HOW TO ACCESS AND DISPLAY IEMCA PARAMETERS ..........12 PARAMETER MODIFICATION .................. 14 SUBPARAMETERS DISPLAY ..................15 SUBPARAMETER MODIFICATION ................16 2.10 EXITING THE PARAMETERS ..................
Page 24 2 - INFORMATION FOR USE KID 80 SIV AUTOMATIC CYCLE START 1. Power on the lathe. 2. Power on the bar feeder by turning the main switch to position I (ON) The hourglass appearing on the display shows the synchronization of data among electronic components.
Page 25 2 - INFORMATION FOR USE KID 80 SIV 6 Start the closing of the lathe collet and start working by selecting the automatic mode: 2 - Pag. 3 / 66...
Page 26 2 - INFORMATION FOR USE KID 80 SIV 0-AXIS PROCEDURE (MANUAL MODE) List of causes requiring the 0-Axis in manual mode: carrying out the manual 0-Axis periodically is recommended; if the bar pusher axis is moved by means of the crank or the lathe headstock is moved with the bar feeder powered off (no power supply).
Page 27 2 - INFORMATION FOR USE KID 80 SIV CYCLE PERFORMING MODE IN THE STEP-BY-STEP FUNCTION Foreword This mode may be used for many reasons, as for instance: • to lift the guide channels; • to check a complete bar change cycle;...
Page 28 2 - INFORMATION FOR USE KID 80 SIV 3. press , the bar feeder performs the second step, and so on. 2 - Pag. 6 / 66...
Page 29 2 - INFORMATION FOR USE KID 80 SIV 2.3.1 BAR LOADING CYCLE - FACING PROCEDURE The following procedure describes the feeding of a new bar until the facing position is reached: Press the buttons with the key for 6 seconds.
Page 30 2 - INFORMATION FOR USE KID 80 SIV BAR FEEDER STOP Bar feeder stop in emergency. 1. Press the emergency button to stop the bar feeder. WARNING - CAUTION If the emergency stop is activated whilst the lathe is working, before restarting the working cycle, check that no dangerous conditions have been created due to the sudden stop.
Page 31 2 - INFORMATION FOR USE KID 80 SIV OPERATOR PARAMETERS: OPERATION MODE These parameters are needed for the bar feeder automatic cycle programming and should be set according to the working requirements as well as to the lathe type that is connected to the bar feeder.
Page 32 2 - INFORMATION FOR USE KID 80 SIV PARAMETER ACCESSING AND DISPLAY 2.6.1 Access to and display of common parameters 1. Enter the "parameter display" mode: [pupa_kid_barra_oriz-sx] 2. the display shows: ( E N ) to access "Common Parameters": H e l p...
Page 33 2 - INFORMATION FOR USE KID 80 SIV It is possible to change the parameter values both in the short and extended menu. Long feed. safety 0.000 (mm) Max. feed. pos. adj. 0.000 (mm) 0.00 (inches) Total pieces 2 - Pag. 11 / 66...
Page 34 2 - INFORMATION FOR USE KID 80 SIV 2.6.2 HOW TO ACCESS AND DISPLAY IEMCA PARAMETERS 1. Enter the "parameter display" mode: [pupa_kid_barra_oriz-sx] 2. The display shows ( E N ) H e l p 3 Press to access "Parameters":...
Page 35 2 - INFORMATION FOR USE KID 80 SIV 6. Recall the "Main Menu": the display shows ( E N ) H e l p M a c h i n i n g P a r a m e t e r s C o m m o n p a r a m e t e r s 7.
Page 36 2 - INFORMATION FOR USE KID 80 SIV PARAMETER MODIFICATION 1. The desired parameter should be displayed: "Parameter screen example" no.1 Bar end adjustment (mm) 4.52 (inches) ------------------------- Ins)Choose ←→)Move Enter)To confirm 2. Select the parameter value: the display shows: no.1 Bar end...
Page 37 2 - INFORMATION FOR USE KID 80 SIV no.1 Bar end adjustment The value will stop blinking and the same value (mm) expressed in inches will automatically appear, or 4.52 (inches) if a value in inches is selected and entered, the ------------------------- Ins)Choose ←→)Move...
Page 38 2 - INFORMATION FOR USE KID 80 SIV SUBPARAMETER MODIFICATION 1. Display the desired subparameter: "Example of the subparameter screen" -------------------------- New speed 1000 (mm/sec) -------------------------- Con. acceleration 1100 (mm/sec*sec) -------------------------- New speed point 2. Recall the selection cursor: the display shows:...
Page 39 2 - INFORMATION FOR USE KID 80 SIV 4. Enter the desired value, for example "1200": the value changes from 1100 to 1200 and starts blinking, confirm: -------------------------- New speed 1000 (mm/sec) -------------------------- Con. acceleration 1200 (mm/sec*sec) -------------------------- New speed point...
Page 40 2 - INFORMATION FOR USE KID 80 SIV no. 1 Bar end adjustment Defines the position where the bar feeder should send the "bar end" signal to the lathe. no.1 Bar end This value is referred to point (F) (maximum...
Page 41 2 - INFORMATION FOR USE KID 80 SIV If the Bar End Adjustment subparameter 1 is used, the bar end adjustment value should be set according to the length of the piece in the 2nd working cycle. 1) the subparameter allows opening the additional bush Procedure for setting the "Bar End 1 Adjustment"...
Page 42 2 - INFORMATION FOR USE KID 80 SIV b) Additional bush opening at a fixed value Move the lathe headstock "K1" in its completely back limit stop position; move the bar pusher "S" forwards without the bar inside the guide channel positioning the front part at about 30 mm from the additional bush "L";...
Page 43 2 - INFORMATION FOR USE KID 80 SIV no. 2 Facing length Defines the movement of the bar fore end according to point (C) (facing point). Both positive and negative values. no.2 Facing length B - (positive value) xxxx (mm)
Page 44 2 - INFORMATION FOR USE KID 80 SIV no. 4 Short feeding safety During every feeding stage, it checks that the bar does not go further than the value set in parameter 6 and keeps the tolerance no. 4 Short feeding level set in parameter 4.
Page 45 2 - INFORMATION FOR USE KID 80 SIV no. 5 Long feeding safety During every feeding stage, it checks that the bar does not go further than the value set in parameter 6 added to the no. 5 Long feeding value set in parameter 5.
Page 46 2 - INFORMATION FOR USE KID 80 SIV no.6 Piece length Defines the feeding value at each collet opening. no.6 Piece This parameter is active only if parameter length 35 is set to "1" or "2". xxxx (mm) (inches) When parameter 35 is set to "0", this parameter is not active.
Page 47 2 - INFORMATION FOR USE KID 80 SIV no. 9 Open collet thrust delay At the "FEEDING" signal from the lathe, the bar pusher delays the feeding in accordance to the set time. no. 9 Open collet Application example: it should be used...
Page 48 2 - INFORMATION FOR USE KID 80 SIV no. 11 Collet entry slowdown Defines the length of the slowdown section from (F) to (G). Along this section the bar moves at the collet entry speed (see no. 11 Collet entry parameter 12).
Page 49 2 - INFORMATION FOR USE KID 80 SIV no. 12 Collet entry speed Defines the value by which the speed is reduced in the slowdown section (see parameter 11 "A"). no. 12 Collet entry speed xxxxx (mm/sec) PROGRAMMABLE DEFAULT VALUE VALUE 2 - Pag.
Page 50 2 - INFORMATION FOR USE KID 80 SIV no. 13 Collet entry torque Defines the thrust value that the bar receives during its feeding in the lathe collet. no.13 Collet entry torque It is active in the slowdown section (see xxxx (0÷100%)
Page 51 2 - INFORMATION FOR USE KID 80 SIV no. 14 Pulse number Defines the number of pulses that the bar receives so as to simplify its feeding into the lathe collet. no. 14 Pulse It is active in any point inside the number "pulse window".
Page 52 2 - INFORMATION FOR USE KID 80 SIV C = Collet outer alignment Parameter 64; I = Facing (Parameter 64 + Parameter 2), in the example in the picture the hypothetical value entered in Parameter 2 = 100 mm. The value can be either positive or negative, for further information see Parameter 2.
Page 53 2 - INFORMATION FOR USE KID 80 SIV no. 15 Pulse stroke Defines the length of the forward and backward stroke of the pulses (see parameter 14). no. 15 Pulse stroke XXXX (mm) (inches) PROGRAMMABLE DEFAULT VALUE VALUE K I D K I D 0.15...
Page 54 2 - INFORMATION FOR USE KID 80 SIV no. 19 Spindle pulses - off-time Defines the duration of the OFF pulse given to the lathe to slow down and stop the spindle, prior to the following rotation pulse no. 19 Spindle (see phase description in parameter 18).
Page 55 2 - INFORMATION FOR USE KID 80 SIV no. 21 Remnant handling 1 - (Ejection) 2 - (Bar change advance no first feeding) no. 21 Remnant 3 - (Bar change advance no facing) handling xxxxxxxxxx Mode 1 - (Ejection) or 2 - (Bar...
Page 56 2 - INFORMATION FOR USE KID 80 SIV 1 - (Ejection) It is possible to choose among the two following solutions: a) Ejection with the new bar. b) Ejection with the bar pusher. a) Ejection with the new bar. Description of the phase order: (B) - The lathe receives the "BAR END"...
Page 57 2 - INFORMATION FOR USE KID 80 SIV Move point F (maximum bar pusher feeding point, see parameter 29) to the collet alignment. Description of the phase order: PHASE 1 - the lathe receives the "BAR END" signal from the bar feeder, finishes the machining of the last piece, then goes in the subprogram (bar stop removal) and sends the "FEEDING"...
Page 58 2 - INFORMATION FOR USE KID 80 SIV 3 - (Bar change advance no facing) Allows the bar feeder to carry out the bar change while the lathe has started machining the last piece. Thus, the bar change starts in advance, i.e. before the last piece machining ends and the bar pusher attains point F.
Page 59 2 - INFORMATION FOR USE KID 80 SIV no. 23 Piece timeout This is the maximum duration of the piece machining. If for any reason the period for machining no. 23 Piece timeout of a piece exceeds the set time, the bar feeder will activate the "ALARM".
Page 60 2 - INFORMATION FOR USE KID 80 SIV no. 26 Pieces before the lathe stop VALUE 0 - The parameter function is disabled. VALUE >0 - When the set value of pieces no. 26 Pieces before machined is reached, the bar feeder calls lathe the stop of the lathe whilst "FEEDING".
Page 61 2 - INFORMATION FOR USE KID 80 SIV no. 27 Minutes before the lathe stop VALUE 0 - The parameter function is disabled. no. 27 Minutes before VALUE >0 - When the minutes set have lathe stop passed, the bar feeder signals the lathe to stop "FEEDING".
Page 62 2 - INFORMATION FOR USE KID 80 SIV no. 29 Max. feeding pos. adjustment Defines the adjustments (+ or -) of point F (maximum bar pusher feeding point). no. 29 Pos. adjustment Application examples: max. feeding necessary when working with the bar...
Page 63 2 - INFORMATION FOR USE KID 80 SIV no. 30 Language 1I Defines the language of the information that appear on the display: 1 - ITALIAN no. 30 Language 1I 2 - ENGLISH 3 - DEUTSCH 4 - FRANÇAIS 5 - ESPAÑOL...
Page 64 2 - INFORMATION FOR USE KID 80 SIV no. 32 K1 immediate exit 0 - (with open collet K1 is not activated). When detected, the bar end signal K1 is sent to the lathe at the "COLLET CLOSING". no. 32 K1 immediate exit 1 - (with open collet K1 is activated).
Page 65 2 - INFORMATION FOR USE KID 80 SIV no. 34 Feeding torque Defines the thrust value received by the bar at each "FEEDING". no. 34 Feeding torque xxxx (0÷100) PROGRAMMABLE DEFAULT VALUE VALUE K I D K I D PROGRAMMABLE...
Page 66 2 - INFORMATION FOR USE KID 80 SIV no. 35 Fixed-piece feeding 0 - (AT THE LIMIT STOP). Carries out the feeding to the bar limit stop. 1 - (AT FIXED VALUES). Carries out no. 35 Fixed piece the piece feeding, in accordance to the feeding value set in parameter 6.
Page 67 2 - INFORMATION FOR USE KID 80 SIV no. 37 K15 duration Defines the CYCLE START signal duration. no. 37 K15 duration xxxx (sec) PROGRAMMABLE DEFAULT VALUE VALUE K I D K I D no. 38 K13 duration Defines the CYCLE STOP signal duration.
Page 68 2 - INFORMATION FOR USE KID 80 SIV no. 39 Spindle stop When the bar change is carried out the signal stops the spindle. 0 - (RELAY DISABLED WITH BAR CHANGE). no. 39 Spindle stop The relay is disabled with the bar change.
Page 69 2 - INFORMATION FOR USE KID 80 SIV no. 40 Bar pusher return at collet closing Defines the bar pusher backward displacement at each "COLLET n. 40 Closed collet CLOSING". This displacement bar pusher return prevents the bar pusher coming into xxxx (mm) contact with the bar.
Page 70 2 - INFORMATION FOR USE KID 80 SIV For sliding headstock lathes; set the value of the headstock stroke plus some millimetres. Headstock stroke +2÷3 mm Headstock stroke 2 - Pag. 48 / 66...
Page 71 2 - INFORMATION FOR USE KID 80 SIV no. 41 First feeding value (B) During the FIRST FEEDING phase, the carriage stops as soon as it reaches the value set in the parameter. no. 41 First feeding value (B) XXXX (mm)
Page 72 2 - INFORMATION FOR USE KID 80 SIV no. 43 First feeding speed change Allows changing the "FIRST FEEDING SPEED". no. 43 First feeding speed change Parameter: A - Speed type 0 - Slow 1 - Fast Subparameters: B - Speed 1...
Page 73 2 - INFORMATION FOR USE KID 80 SIV Parameter "Speed change in first feeding" 1 = Fast Vel. mm/min. Speed Speed mm/minute Space covered mm V1 - Speed set in slow section V2 - Speed set in fast section V1 ramp acceleration...
Page 74 2 - INFORMATION FOR USE KID 80 SIV no. 44 Axis operation Subparameters: A - Bar pusher stop with closed collet no. 44 Axis B - Axis stop engagement delay operation C - Closed collet torque The subparameters of this parameter control some functions of the bar pusher movement.
Page 75 2 - INFORMATION FOR USE KID 80 SIV PROGRAMMABLE VALUE Value in N 0-100% 1 kg=9.81N 100% INFORMATION: When working with Par.24 (sliding headstock with Bar pusher stop synchronization device) the "Closed with closed collet collet torque" adjusts the thrust...
Page 76 2 - INFORMATION FOR USE KID 80 SIV 2.12 ERRORS - CAUSES - SOLUTIONS During the bar feeder setup or the piece machining, the display may highlight errors or messages. Such errors or warnings may be caused by an incorrect programming, an incorrect manoeuvre, or a mechanical or electrical fault.
Page 77 2 - INFORMATION FOR USE KID 80 SIV 3 - ERROR: THE BAR FAILS TO ENTER INTO THE COLLET The bar has met the first obstacle in the pulse window as defined in parameter 14 (pulse window start - pulse window end) and has exceeded the entry attempts as defined in the same parameter (pulse number).
Page 78 2 - INFORMATION FOR USE KID 80 SIV 5 - ERROR: SHORT FEEDING Error: A BAR PUSHER SHORT FEEDING MOVEMENT HAS BEEN DETECTED IN ACCORDANCE WITH THE SETTINGS OF PARAMETERS 5 and 6. CAUSE SOLUTION Check the tolerance values with...
Page 79 2 - INFORMATION FOR USE KID 80 SIV 6 - LONG FEED Warning: A BAR PUSHER LONG FEEDING MOVEMENT HAS BEEN DETECTED IN ACCORDANCE WITH THE SETTINGS OF PARAMETERS 5 and 6. CAUSE SOLUTION Check the tolerance values with The tolerance values of parameters...
Page 80 2 - INFORMATION FOR USE KID 80 SIV 8 - PRESET QTY. REACHED, RESET - P26 Warning: THE BAR FEEDER HAS STOPPED AUTOMATICALLY DURING THE MACHINING PHASE. CAUSE SOLUTION 8 Reached preset QTY.: reset! The set quantity of pieces has been Reset the number of pieces and restart.
Page 81 2 - INFORMATION FOR USE KID 80 SIV 11 - WRONG FACING POSITION In automatic mode, the facing position has been reached and the overrrun position, as defined in subparameter 3, has been exceeded. CAUSE SOLUTION When the bar does not stop in the...
Page 82 2 - INFORMATION FOR USE KID 80 SIV The pulse window defined in parameter 14 has not been set Check the value set in parameter 14. correctly. An inappropriate torque value has Check the set torque value. been set A - Parameter 11 B - Area with error 27 2 - Pag.
Page 83 2 - INFORMATION FOR USE KID 80 SIV 16 - AXIAL DISPLACEMENT NOT LOCKED (S1221 Off) Warning: THE AXIAL DISPLACEMENT SENSOR IS NOT ACTIVE. CAUSE SOLUTION The axial displacement device is not Lock the axial displacement device. locked. 16 Error: axial...
Page 84 This message is used to send an sms or an email informing on the automatic reset after an alarm. It can only be used by customers with IT infrastructures that allow the connection of IEMCA bar feeder to the corporate network. 2 - Pag. 62 / 66...
Page 85 2 - INFORMATION FOR USE KID 80 SIV 24 - THREAD SAFETY Warning: THE LATHE HAS NOT CARRIED OUT THE THREADING OPERATION ON THE PIECE TO BE MACHINED. CAUSE SOLUTION Check the effective functioning of the Threading device failure. lathe device.
Page 86 2 - INFORMATION FOR USE KID 80 SIV 2.12.1 OPERATOR PANEL MESSAGE LIST Allows the bar feeder to switch from manual to automatic mode only if the key is pressed on the bar feeder keyboard. The manual signal from the keyboard is activated when...
Page 87 2 - INFORMATION FOR USE KID 80 SIV 2.12.2 CONDITIONS THAT MAY CAUSE A GENERIC ALARM ON THE LATHE An alarm signal is present in the electric interface. This alarm signal is generated by relay K37 and is sent from the bar feeder to the lathe.
Page 88 2 - INFORMATION FOR USE KID 80 SIV 2.13 PROGRAM IDENTIFICATION DATA: DISPLAY MODE The following four programs have been installed in the bar feeder: Push-button panel firmware; Push-button panel software; PLC/NC Software. For many reasons (for example the request of assistance) it could be useful to display and understand the program identification data of these programs using the following procedure.
Page 89 3 - INFORMATION FOR SET UP KID 80 SIV INDEX PROTECTED PARAMETERS: DISPLAY ................ 2 HOW TO ACCESS AND DISPLAY THE PROTECTED PARAMETERS ........ 3 3.2.1 HOW TO ACCESS AND DISPLAY PARAMETERS ............5 SUBPARAMETERS DISPLAY ..................7 HOW TO EXIT THE PROTECTED PARAMETERS ............7 PROTECTED PARAMETERS: DESCRIPTION ..............
Page 90 3 - INFORMATION FOR SET UP KID 80 SIV PROTECTED PARAMETERS: DISPLAY These parameters refer to the bar feeder configuration and the bar feeder-lathe interfacing. The modification procedure is mainly necessary during the installation of the bar feeder by an authorized technician.
Page 91 3 - INFORMATION FOR SET UP KID 80 SIV HOW TO ACCESS AND DISPLAY THE PROTECTED PARAMETERS The following modes indicate how to access and display the protected parameters according to different procedures. 1. Enter the "parameter display" mode: [pupa_kid_barra_oriz-sx] and then...
Page 92 3 - INFORMATION FOR SET UP KID 80 SIV 5. To display the protected parameters press: the display shows, for example: no.53... 3 - Pag. 4 / 26...
Page 93 3 - INFORMATION FOR SET UP KID 80 SIV 3.2.1 HOW TO ACCESS AND DISPLAY PARAMETERS 1. Enter the "parameter display" mode: [pupa_kid_barra_oriz-sx] 2. The display shows ( E N ) H e l p 3 Press to access "Parameters":...
Page 94 3 - INFORMATION FOR SET UP KID 80 SIV 6. Recall the "Main Menu": the display shows ( E N ) H e l p M a c h i n i n g P a r a m e t e r s C o m m o n p a r a m e t e r s 7.
Page 95 3 - INFORMATION FOR SET UP KID 80 SIV SUBPARAMETERS DISPLAY Some protected parameters have subparameters. 1. To display them, scroll down the parameter screen by pressing repeatedly: 2. To return to the parameter screen, scroll the screen upwards by pressing repeatedly: HOW TO EXIT THE PROTECTED PARAMETERS 1.
Page 96 3 - INFORMATION FOR SET UP KID 80 SIV PARAMETERS FOR REFERENCE VALUES: DESCRIPTION 0) BAR FEEDER ZERO SETTING 1) Carriage in its "completely backwards position" 2) Bar pusher in its "completely backwards position" 3) Carriage in "completely forwards position"...
Page 97 3 - INFORMATION FOR SET UP KID 80 SIV no. 60 First feeding value (B) This parameter value should be entered. This is the value of the first feeding stroke, that is the distance between the no. 60 First feeding...
Page 98 3 - INFORMATION FOR SET UP KID 80 SIV no. 62 Bush value (BO) This parameter value should be entered. This is the position of the bar pusher carriage where the half-bushes are opened; no. 62 Bush it can be modified with parameter 16.
Page 99 3 - INFORMATION FOR SET UP KID 80 SIV no. 64 Collet value (C) The value of this parameter is predefined by the program. Distance (mm) that the bar pusher has to no. 64 Collet value (C) travel to reach point C after the bar first feeding.
Page 100 3 - INFORMATION FOR SET UP KID 80 SIV no. 66 Maximum feeding value (F) The F point is the maximum bar pusher feeding point: this value corresponds to the bar pusher stroke from its completely no. 66 Max feeding backwards position to point F.
Page 101 3 - INFORMATION FOR SET UP KID 80 SIV no. 67 Lubrication stop value (L) This parameter value should be entered. Value where the oil pump motor for the lubrication of the guide channels stops. no. 67 Lubrication stop value (L)
Page 102 3 - INFORMATION FOR SET UP KID 80 SIV OPERATING CYCLE - DESCRIPTION START Feedings The bar feeder sends the last piece machining end signal to the lathe, the EJECTION lathe enters the bar change Phase subprogram and sends the...
Page 103 3 - INFORMATION FOR SET UP KID 80 SIV Bar First Feeding Phase Return Facing jog phase where the machine Phase can carry out the pulses Alarm Wrong facing Phase Facing phase position The bar feeder sends the cycle INFORMATION: **after powering the machine on or off, the first bar change cycle involves PHASE 3, consisting in a slow movement to "0 position"...
Page 104 3 - INFORMATION FOR SET UP KID 80 SIV PARAMETERS FOR REFERENCE VALUES: DESCRIPTION no. 69 Maximum bar length This parameter value should be entered. Set the max. length of bars that are to be loaded. n. 69 Maximum bar...
Page 105 3 - INFORMATION FOR SET UP KID 80 SIV 3 - Pag. 17 / 26...
Page 106 3 - INFORMATION FOR SET UP KID 80 SIV AXIS FUNCTION PARAMETERS: DESCRIPTION no. 70 FCMax Defines the moving axis parameterization. INFORMATION no. 70 FCMax Once the values for parameter 70 have been set, turn off the power xxxx (mm)
Page 107 3 - INFORMATION FOR SET UP KID 80 SIV no.17 Speed reduction manual mode Defines the speed value by which the bar pusher moves in manual no. 71 Speed mode. This value is expressed as a reduction in manual mode percentage of the maximum speed.
Page 108 3 - INFORMATION FOR SET UP KID 80 SIV Speed reduction automatic mode Defines the speed value by which the bar pusher moves in automatic mode. no. 73 Speed This value is expressed as a percentage reduction in automatic mode of the maximum speed.
Page 109 3 - INFORMATION FOR SET UP KID 80 SIV no.77 Torque reduction in manual mode Defines the torque value by which the bar pusher moves in manual n. 77 Torque mode. This value is expressed as a reduction in manual mode percentage of the maximum torque.
Page 110 3 - INFORMATION FOR SET UP KID 80 SIV no. 78 Toque reduction during bar change Defines the torque value by which the bar pusher moves during the bar no. 78 Torque change cycle in the phases described reduction during bar change by B, C, D, E subparameters.
Page 111 3 - INFORMATION FOR SET UP KID 80 SIV no. 79 Torque reduction in automatic mode Defines the torque value of the bar pusher in automatic mode. This value no. 79 Torque is expressed as a percentage of the reduction in automatic mode maximum torque.
Page 112 3 - INFORMATION FOR SET UP KID 80 SIV INTERFACE PARAMETERS: DESCRIPTION no. 85 Interface signals Defines how to manage the interface signals from the lathe to the bar feeder. no. 85 Interface Subparameters: signals A - Bar change (0=NO/1=NC)
Page 113 3 - INFORMATION FOR SET UP KID 80 SIV 3.10 GENERAL PARAMETERS: DESCRIPTION no. 89 Fair demo 0 - inactive 1 - active. To activate this mode, it is necessary to no. 89 Fair Demo set parameter 35 at 1, parameter 6 (for example) at 200 mm, and parameter 85 "Bar Change"...
Page 114 3 - INFORMATION FOR SET UP KID 80 SIV 3 - Pag. 26 / 26...
Page 115 5 - ATTACHMENTS KID 80 SIV INDEX ASSISTANCE REQUEST .................... 2 HARDWARE AND PROGRAM IDENTIFICATION DATA..........3 PARAMETER LIST FOR THE OPERATOR ..............4 PARAMETER LIST FOR THE REFERENCE VALUES ............8 PARAMETER LIST FOR THE AXIS FUNCTIONS ............9 PARAMETER LIST FOR THE INTERFACE ..............
Page 116 ASSISTANCE REQUEST For assistance request, send the list of parameters with the assigned values (attachments B, C, D, E, F, G) to IEMCA service department. In addition, it is necessary to transmit the identification data of the HARDWARE installed in the bar feeder (attachment A).
Page 117 5 - ATTACHMENTS KID 80 SIV HARDWARE AND PROGRAM IDENTIFICATION DATA Customer Date Bar feeder model Machine tool model HARDWARE IDENTIFICATION DATA Model: "CPU" CARD Serial number Model: ENABLING CARD (motor drive) Serial number Above data can be found in the "CPU" and "motor enabling" cards, which are located in electric board.
Page 118 5 - ATTACHMENTS KID 80 SIV PARAMETER LIST FOR THE OPERATOR Customer Date Bar feeder model Using machine model OPERATOR PARAMETER LIST Default value Unit of Allocated Par.No. Parameter description measuremen value KID IV Bar end adjustment mm-inches Bar end adjustment...
Page 119 5 - ATTACHMENTS KID 80 SIV Customer Date Bar feeder model Using machine model OPERATOR PARAMETER LIST Default value Unit of Allocated Par.No. Parameter description measuremen value KID IV Spindle pulses – on time Spindle pulses – off time Cycle start delay...
Page 120 5 - ATTACHMENTS KID 80 SIV Customer Date Bar feeder model Using machine model OPERATOR PARAMETER LIST Default value Unit of Allocated Par.No. Parameter description measuremen KID IV value %Vmax Closed collet speed mm-inches Max feeding pos. adjustment Language 1I-2GB–3D–4F–5E–6S–7DK-8P-...
Page 121 5 - ATTACHMENTS KID 80 SIV Customer Date Bar feeder model Using machine model OPERATOR PARAMETER LIST Default value Unit of Allocated Par.No. Parameter description measuremen KID IV value Speed change in first feeding 0=slow 1=fast Speed 1 9144 Mm/m...
Page 122 5 - ATTACHMENTS KID 80 SIV PARAMETER LIST FOR THE REFERENCE VALUES Customer Date Bar feeder model Using machine model PARAMETER LIST FOR THE REFERENCE VALUES Par. Default value Unit of Parameter description Allocated value measurement KID IV 1720 mm-inches...
Page 123 5 - ATTACHMENTS KID 80 SIV PARAMETER LIST FOR THE AXIS FUNCTIONS Customer Date Bar feeder model Using machine model PARAMETER LIST FOR THE AXIS FUNCTIONS Par. Default value Unit of Allocated Parameter description measureme value KID IV FCMax Speed reduction in manual mode...
Page 124 5 - ATTACHMENTS KID 80 SIV PARAMETER LIST FOR THE AXIS FUNCTIONS Par. Default value Unit of Allocated Parameter description measureme KID IV value Keyboard on the opposite side 5 - Pag. 10 / 12...
Page 125 5 - ATTACHMENTS KID 80 SIV PARAMETER LIST FOR THE INTERFACE Customer Date Bar feeder model Using machine model PARAMETER LIST FOR THE INTERFACE Default value Unit of Par.No. Allocated Parameter description measureme value KID IV Interface signals Bar change...
Page 126 5 - ATTACHMENTS KID 80 SIV GENERAL PARAMETER LIST Customer Date Bar feeder model Using machine model GENERAL PARAMETER LIST Default value Unit of Par.No. Allocated Parameter description measure value KID IV ment Fair Demo 0= turned off 1= turned on...

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