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IEMCA KID 80-IV Touch Manual For Use And Maintenance

Automatic bar feeder
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AUTOMATIC BAR FEEDER
EN
This manual is a translation of the original document
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
KID 80 - IV Touch
MANUAL FOR USE AND MAINTENANCE
Rel. 0
Date
S/N
COMPILER
ON APPROVAL
ATTACHMENTS LIST
01/07/2015
Cod.806015440
Bosi Andrea
Sbarzaglia Ivan

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  • Page 1 AUTOMATIC BAR FEEDER ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE KID 80 - IV Touch MANUAL FOR USE AND MAINTENANCE Rel. 0 Date 01/07/2015 Cod.806015440 COMPILER Bosi Andrea ON APPROVAL Sbarzaglia Ivan This manual is a translation of the original document...
  • Page 3 MANUFACTURER IEMCA A BUCCI AUTOMATIONS DIVISION ADDRESS Via Granarolo, 167 - 48018 Faenza (RA) - ITALY Tel. 0546/698000 - Fax. 0546/46224 TYPE OF DOCUMENT MANUAL FOR USE AND MAINTENANCE PRODUCT AUTOMATIC BAR FEEDER MODEL KID 80 - IV Touch IEMCA A BUCCI AUTOMATIONS DIVISION...

  • Page 5: Table Of Contents

    INDEX GENERAL INFORMATION KID 80 IV ................. 1 WARRANTY CONDITIONS ....................3 PURPOSE OF THE MANUAL ....................4 MANUFACTURER AND BAR FEEDER IDENTIFICATION ..........5 ASSISTANCE REQUEST MODE ..................6 GLOSSARY AND TERMINOLOGY ..................6 ATTACHED DOCUMENTS ....................6 TECHNICAL INFORMATION KID 80 IV ................1 BAR FEEDER GENERAL DESCRIPTION ................
  • Page 6 INDEX MOTION AND LIFTING ..................... 3 BAR FEEDER INSTALLATION (without displacement) ..........4 INSTALLATION PHASES ....................5 4.6.1 Loading axis height variation ..................... 5 4.6.2 Assembling the backing plates ..................5 4.6.3 Magazine positioning ......................6 4.6.4 Alignment and levelling ....................... 7 4.6.5 Bar feeder fastening ......................
  • Page 7 INDEX 6.9.1 BAR PUSHER REPLACEMENT PROCEDURE ..............12 6.10 LATHE SPINDLE LINER CHANGE ..................13 6.11 AUTOMATIC CYCLE START....................14 6.12 OFFSET PROCEDURE (ADJUSTMENT) ................15 6.13 CYCLE PERFORMING MODE IN THE STEP-BY-STEP FUNCTION ......... 16 6.14 BAR FEEDER STOP ......................17 6.15 0-AXIS PROCEDURE (MANUAL MODE) ................
  • Page 9 1 - GENERAL INFORMATION KID 80 IV INDEX WARRANTY CONDITIONS ..................3 PURPOSE OF THE MANUAL ..................4 MANUFACTURER AND BAR FEEDER IDENTIFICATION ..........5 ASSISTANCE REQUEST MODE .................. 6 GLOSSARY AND TERMINOLOGY ................6 ATTACHED DOCUMENTS ..................6 1 - Pag. 1 / 6...
  • Page 10 1 - GENERAL INFORMATION KID 80 IV Iemca reserves the right to make changes to the products described herein at any time. Thus, this document may not not exactly match the product. The data contained herein relate to a product range and are not specific to the serial number appearing on the cover.

  • Page 11: Warranty Conditions

    The warranty shall begin from the date on the “Installation Certificate” duly filled in and signed. The document must be sent by mail to: TECHNICAL SERVICE DEPARTMENT IEMCA A BUCCI AUTOMATIONS DIVISION 48018 Faenza (Ra) ITALY - Via Granarolo, 167 1 - Pag. 3 / 6...

  • Page 12: Purpose Of The Manual

    1 - GENERAL INFORMATION KID 80 IV PURPOSE OF THE MANUAL This manual, which is an integral part of the bar feeder, has been carried out by the manufacturer in order to provide all necessary information for those who are authorised to interact with it.

  • Page 13: Manufacturer And Bar Feeder Identification

    1 - GENERAL INFORMATION KID 80 IV MANUFACTURER AND BAR FEEDER IDENTIFICATION The identification plate shown in the figure, is directly applied on the bar feeder. It contains any reference and all the indications indispensable for the operating safety. A Manufacturer identification. B EC mark of conformity.

  • Page 14: Assistance Request Mode

    1 - GENERAL INFORMATION KID 80 IV ASSISTANCE REQUEST MODE For any need apply to an authorised service centre. For any request of technical assistance concerning the bar feeder, indicate the data on the identification plate, the approximate hours of use and the kind of defect found. GLOSSARY AND TERMINOLOGY Some recurrent words in the manual are here described in order to provide a more complete understanding of their meaning.
  • Page 15 2 - TECHNICAL INFORMATION KID 80 IV INDEX BAR FEEDER GENERAL DESCRIPTION ............... 2 2.1.1 MAIN PARTS ......................3 OPERATING CYCLE ....................4 2.2.1 REGULAR CYCLE ...................... 4 2.2.2 "FIXED-PIECE FEEDING" CYCLE ................7 SAFETY DEVICES ..................... 9 SAFETY AND INFORMATION SIGNALS ..............10 2.4.1 BAR FEEDER DIMENSIONS ..................

  • Page 16: Bar Feeder General Description

    2 - TECHNICAL INFORMATION KID 80 IV BAR FEEDER GENERAL DESCRIPTION The bar feeder in question has been designed and manufactured in order to automatically feed the bars to be machined on the lathe. It can feed bars with different (round, square, hexagonal) sections and of maximum length equal to that of the spindle liner.

  • Page 17: Main Parts

    2 - TECHNICAL INFORMATION KID 80 IV 2.1.1 MAIN PARTS A Magazine; contains the bars to be loaded. B Bar selecting device; it takes the first bar out of the magazine and lays it on the "bar drop control device". C Bar limit stop device;...

  • Page 18: Operating Cycle

    2 - TECHNICAL INFORMATION KID 80 IV OPERATING CYCLE The possible working cycles are listed hereunder: REGULAR CYCLE; the bar is fed by the bar feeder until it reaches the lathe “bar stop”. FIXED-PIECE FEEDING; the bar feeding is exact and accurate (no lathe bar stop is needed). In the following sections you will find a concise description of the phases in this working cycle.
  • Page 19 2 - TECHNICAL INFORMATION KID 80 IV The "bar drop control" unit (B) returns to its initial position enabling bar insertion into the guide (D). At the same time, the “bar selector” unit (C) returns to its initial position. Subsequently, the guide lifts and sets the bar in line with the loading axis.
  • Page 20 2 - TECHNICAL INFORMATION KID 80 IV The bar pusher (A) inserts the bar into the spindle liner. The bar ejects the remnant (F) as a residual of the previous machining, and is positioned for the facing. The lathe working cycle starts with the beginning of the bar facing phase.

  • Page 21: Fixed-Piece Feeding" Cycle

    2 - TECHNICAL INFORMATION KID 80 IV 2.2.2 "FIXED-PIECE FEEDING" CYCLE At the stop of the lathe working cycle, the bar pusher (A) moves to the back limit stop position. The bar pusher (A) and the "bar drop control" unit (B) are lifted. At the same time, also the “bar selecting”...
  • Page 22 2 - TECHNICAL INFORMATION KID 80 IV The bar is inserted into the carriage lathe (E) that then goes back to its initial position. The guide (D) returns to its low position. The bar pusher (A) lines up with the loading axis of the lathe spindle.

  • Page 23: Safety Devices

    2 - TECHNICAL INFORMATION KID 80 IV SAFETY DEVICES The figure indicates the position of the devices on the bar feeder. A- Sliding guard: associated with an interlock device (microswitch A1). At the opening of the guard, in emergency conditions, all the bar feeder and lathe functions stop. At the guard closing, it is possible to start the operating cycle again.

  • Page 24: Safety And Information Signals

    2 - TECHNICAL INFORMATION KID 80 IV SAFETY AND INFORMATION SIGNALS The figure indicates the position of the signals put on the bar feeder. A- Risk of crushing your arms: do not put hands inside when there are components in motion. B- Do not remove guards: it is forbidden to use the bar feeder without the guards installed and in operating conditions.

  • Page 25: Bar Feeder Dimensions

    2 - TECHNICAL INFORMATION KID 80 IV 2.4.1 BAR FEEDER DIMENSIONS BAR LOADING AREA WORK AREA 2.4.2 Noise levels During the machining, the bar feeder is not noisy. The only phase where there can be some short-lasting peaks (85 dbA), is the bar loading one. This measurement has been made in conformity with the regulations in force.

  • Page 26: Technical Data And Perimetral Areas

    2 - TECHNICAL INFORMATION KID 80 IV TECHNICAL DATA AND PERIMETRAL AREAS Technical data table KID 80 Ø min. 5 mm Ø max 80 mm Round bar diameter (3/16") (3"5/32) min.5 mm max50 mm Square bar side (3/16") (2") min.5 mm max60 mm Hexagonal bar height (key socket) (3/16")
  • Page 27 2 - TECHNICAL INFORMATION KID 80 IV Maximum bar pusher A extension = 1710 mm IEMCA8160510110 Loading axis height table Screw position X – Loading axis Reinforcemen Threaded holes Slots on the height on the base supports 905 ÷ 937 1 - 5 938 ÷...
  • Page 28 2 - TECHNICAL INFORMATION KID 80 IV KID8080_III_02_14_2 2 - Pag. 14 / 18...
  • Page 29 2 - TECHNICAL INFORMATION KID 80 IV Bar and bar pusher diameter table Ø A Ø B Ø C Ø D Bar Diameter(mm) Bar pusher rod Bar pusher bearing Spindle liner diameter(mm) diameter(mm) (mm) 5÷12 10÷19 16÷60 24÷80 2 - Pag. 15 / 18...

  • Page 30: Equipment Description (Optional)

    2 - TECHNICAL INFORMATION KID 80 IV EQUIPMENT DESCRIPTION (optional) In order to increase the performances and the versatility of the bar feeder, the manufacturer puts the equipment indicated below at the customer's disposal. BAR FEEDER-LATHE GUIDE CHANNEL: directs the bar in the section between the bar feeder and the lathe.
  • Page 31 2 - TECHNICAL INFORMATION KID 80 IV 2.6.1 AXIAL/TRANSVERSAL DISPLACEMENT BAR FEEDER DISPLACING DEVICE: to move away the bar feeder from the lathe with an axial movement. This facilitates the lathe tooling and maintenance. Axial displacement 2118 1680 KID8080_III_02_19_2 Transverse displacement 1140 KID8080_III_02_18_2 2 - Pag.
  • Page 32 2 - TECHNICAL INFORMATION KID 80 IV Table of the loading axis height with axial-transversal displacement Screw position X – Loading axis Reinforcemen Threaded holes Slots on the height on the base supports 1 - 3 970 ÷ 999 2 - 4 1000 ÷...
  • Page 33 3 - SAFETY PROCEDURES - GENERAL INFORMATION KID 80 IV INDEX GENERAL SAFETY REGULATIONS ................2 HANDLING AND INSTALLATION - Safety ..............3 ADJUSTMENTS AND SETUP - Safety ................3 USE AND OPERATION - Safety .................. 4 BAR FEEDER MAINTENANCE - Safety ................ 4 EC CONFORMITY DECLARATION ................

  • Page 34: General Safety Regulations

    Comply strictly with the health and safety regulations at work issued by the relevant authorities in each country. • IEMCA declines any liability whatsoever for injury to persons or damage to property if the relevant safety regulations are disregarded. 3 - Pag. 2 / 6...

  • Page 35: Handling And Installation - Safety

    3 - SAFETY PROCEDURES - GENERAL INFORMATION KID 80 IV HANDLING AND INSTALLATION - Safety • The bar feeder must be handled using suitable means and methods only. • Persons must not stand or transit underneath a suspended load, or within the range of action of the crane, lift truck or other suitable lifting and transport means.

  • Page 36: Use And Operation - Safety

    • Keep drain oil in suitable containers and deliver it to companies specialized in the storage and disposal of polluting waste products. • Avoid environment pollution. • Use original IEMCA spare parts only. 3 - Pag. 4 / 6...

  • Page 37: Ec Conformity Declaration

    3 - SAFETY PROCEDURES - GENERAL INFORMATION KID 80 IV EC CONFORMITY DECLARATION 3 - Pag. 5 / 6...

  • Page 38: General Description Of Supply

    Should the bar feeder be used together with machine tools that do not have the CE marking, Iemca reminds to their clients that they should assess if the device is in compliance with Directive 2009/104/EC and subsequent amendments even after installing the bar feeder.
  • Page 39 4 - HANDLING AND INSTALLATION KID 80 IV INDEX PRELIMINARY NOTE ON MOVEMENT AND INSTALLATION ........2 PACKAGING AND UNPACKAGING ................ 2 TRANSPORT ...................... 3 MOTION AND LIFTING ..................3 BAR FEEDER INSTALLATION (without displacement) ........... 4 INSTALLATION PHASES ..................5 4.6.1 Loading axis height variation ..................

  • Page 40: Preliminary Note On Movement And Installation

    4 - HANDLING AND INSTALLATION KID 80 IV PRELIMINARY NOTE ON MOVEMENT AND INSTALLATION INFORMATION: move and install the machine-tool by respecting the information provided by the manufacturer, which is directly written on the package, machine and in the operation instructions. The person who is authorised to carry out these operations shall prepare, if necessary, a "safety plan"...

  • Page 41: Transport

    4 - HANDLING AND INSTALLATION KID 80 IV TRANSPORT The transport can be carried out by different means, according to the destination. The diagram represents the most used solutions. In the transport phase, in order to avoid untimely movements, provide an adequate anchorage to the means of transport.

  • Page 42: Bar Feeder Installation (Without Displacement)

    4 - HANDLING AND INSTALLATION KID 80 IV BAR FEEDER INSTALLATION (without displacement) WARNING - CAUTION: the installation and connections must be carried out according to the indications provided by the manufacturer. The responsible person will also take into account all regulative and law requirements, carrying out all the installations and connections workmanlike.

  • Page 43: Installation Phases

    4 - HANDLING AND INSTALLATION KID 80 IV INSTALLATION PHASES All the installation phases to be followed in sequence are described in the following paragraphs. 4.6.1 Loading axis height variation The bar feeder is generally supplied with the loading axis height aligned to that of lathe spindle. If you need to change it, proceed as follows: •...

  • Page 44: Magazine Positioning

    4 - HANDLING AND INSTALLATION KID 80 IV 4.6.3 Magazine positioning For the positioning proceed as follows. • Lift the magazine with the help of a lifting device. Make sure that during lifting, the pin (B) is correctly inserted in the cam housing (C). •...

  • Page 45: Alignment And Levelling

    4 - HANDLING AND INSTALLATION KID 80 IV • Fix the upper end of the rod to the block (G) by means of a self-locking nut (H). • Install the bar feeder-lathe guide (if provided). • Install the safety grid (fixed guard). 4.6.4 Alignment and levelling INFORMATION:...
  • Page 46 4 - HANDLING AND INSTALLATION KID 80 IV • Remove two sections (C) from the guide channel in order to use the beam plane to check the levelling • Verify the alignment of both bar feeder axes and levelling. • Adjust the loading axis vertically through screws (D).

  • Page 47: Bar Feeder Fastening

    4 - HANDLING AND INSTALLATION KID 80 IV 4.6.5 Bar feeder fastening INFORMATION: considering that this operation is fundamental to assure in time the bar feeder stability and the WARRANTY VALIDITY, the person who is authorised to carry it out, will have to take extreme care of it. For the positioning proceed as follows.

  • Page 48: Installation Phases

    4 - HANDLING AND INSTALLATION KID 80 IV INSTALLATION PHASES All the installation phases to be followed in sequence are described in the following paragraphs. 4.8.1 Loading axis height variation The bar feeder is generally supplied with the loading axis height aligned to that of lathe spindle. If you need to change it, proceed as follows: Prepare the bar feeder for lifting.

  • Page 49: Magazine Positioning

    4 - HANDLING AND INSTALLATION KID 80 IV 4.8.2 Magazine positioning For the positioning proceed as follows. • Lift the magazine with the help of a lifting device. Make sure that during lifting, the pin (B) is correctly inserted in the cam housing (C). •...
  • Page 50 4 - HANDLING AND INSTALLATION KID 80 IV • Fix the upper end of the rod to the block (G) by means of a self-locking nut (H). • Install the bar feeder-lathe guide (if provided). • Install the safety grid (fixed guard). 4 - Pag.

  • Page 51: Alignment And Levelling

    4 - HANDLING AND INSTALLATION KID 80 IV 4.8.3 Alignment and levelling INFORMATION: not only alignment and levelling are fundamental for the correct running of the bar feeder and for the WARRANTY VALIDITY, but also they must be carried out only by a SKILLED STAFF WITH PRECISE TECHNICAL COMPETENCE.

  • Page 52: Bar Feeder Fastening

    4 - HANDLING AND INSTALLATION KID 80 IV Remove two sections (C) from the guide channel in order to use the beam plane to check the levelling. Verify the alignment of both bar feeder axes and levelling. Adjust the loading axis vertically through screws (B).
  • Page 53 4 - HANDLING AND INSTALLATION KID 80 IV Drill the floor in the direction of the frame holes. Fasten the frame with the expansion plugs. Reinstall the two guide sections after making sure that alignment, levelling and fastening are carried out correctly.

  • Page 54: Electric Connection

    4 - HANDLING AND INSTALLATION KID 80 IV ELECTRIC CONNECTION INFORMATION: the connections to the power supply must be carried out following the indications on the wiring diagram provided by the manufacturer. The person who is authorised to carry out this operation, shall have special skills and experience acquired and recognised in the specific area.
  • Page 55 5 - ADJUSTMENTS AND SETTING-UP KID 80 IV INDEX PRELIMINARY NOTE ON ADJUSTMENT ..............2 MAGAZINE ADJUSTMENT AND BAR SELECTION ............2 LOADING AXIS ADJUSTMENT ................... 4 BAR FEEDER-LATHE GUIDE ADJUSTMENT ..............5 FEEDING BELT ADJUSTMENT ................... 6 5 - Pag. 1 / 6...

  • Page 56: Preliminary Note On Adjustment

    5 - ADJUSTMENTS AND SETTING-UP KID 80 IV PRELIMINARY NOTE ON ADJUSTMENT INFORMATION: before carrying out any adjustment, start all safety devices provided and check if it is necessary to inform the staff operating around and people close to the area.
  • Page 57 5 - ADJUSTMENTS AND SETTING-UP KID 80 IV The adjustment must be carried out according to the diameter of the bar to be loaded. For the adjustment proceed as follows: Turn lever (A) to adjust bar magazine inclination according to the type of the bars to be machined.

  • Page 58: Loading Axis Adjustment

    5 - ADJUSTMENTS AND SETTING-UP KID 80 IV LOADING AXIS ADJUSTMENT Carry out guide channel height adjustment according to the section of the bars to be machined. Please carry out guide channel height adjustment following these instructions. [kid_simb1] Round bars: set the bar diameter measurement on the millimetre-counter. [kid_simb2] Hexagonal bars: set the measurement of the wrench on the millimetre-counter.

  • Page 59: Bar Feeder-Lathe Guide Adjustment

    5 - ADJUSTMENTS AND SETTING-UP KID 80 IV BAR FEEDER-LATHE GUIDE ADJUSTMENT The adjustment must be carried out according to the diameter of the bar pusher bearings and bar to be machined. Adjust the guide height, displayed on the graduated rod (A), in order to respect the values reported in the table.

  • Page 60: Feeding Belt Adjustment

    5 - ADJUSTMENTS AND SETTING-UP KID 80 IV FEEDING BELT ADJUSTMENT For the adjustment proceed as follows: Remove the upper guard. To check the belt tension, adopt the method indicated in the figure. The resulting value (C) must be 10 to 15 mm. Loosen nut (A).
  • Page 61 6 - USE AND OPERATION KID 80 IV INDEX PRELIMINARY NOTE ON USE AND OPERATION ............2 Control description ....................3 LIGHT INDICATOR DESCRIPTION ................8 BAR PREPARATION (sections and pipes) ..............9 90 ÷ 500mm SHORT BAR LOADING ................9 MAGAZINE LOADING....................

  • Page 62: Preliminary Note On Use And Operation

    6 - USE AND OPERATION KID 80 IV PRELIMINARY NOTE ON USE AND OPERATION INFORMATION: the incidence of injuries cased by the use of machines, depends on many factors that cannot always be prevented and checked. Some accidents can depend on some unpreventable environmental factors, others can be especially due to the operators' behaviour.

  • Page 63: Control Description

    6 - USE AND OPERATION KID 80 IV Control description INFORMATION: From the touch keyboard you can start the bar feeder in Automatic mode, even when the lathe "MAN/AUT" signal is in Manual mode. INFORMATION: When the bar feeder is in Automatic mode, the bar feeding is possible only when the Lathe "MAN/AUT"...
  • Page 64 6 - USE AND OPERATION KID 80 IV The figure represents the control position on board the machine. 1 TOUCH-SCREEN: display and main controls 2 MAIN SWITCH: turns the power supply on and off. Position 0 (OFF) the machine is not powered. Position I (ON) the machine is powered.
  • Page 65 2 Programme save or recovery management access button. 3 Selects the "Operator Parameters" mode. 4 Selects the "Iemca Parameters" mode. 5 Error reset button: to restart the bar feeder after the stop caused by an error, press the button and hold it down until the bar feeder is started.
  • Page 66 6 - USE AND OPERATION KID 80 IV ID Progr.9 AUTOMATIC MODE Open Collet Total pieces: Machinable pieces: 17 In the bar showed, warnings received from the bar feeder during machining procedures are displayed. Their function is to guide the operator for correct operation of the machine. In detail, the possible warnings are the following ones: K1: It is displayed at the right-hand side of the bar when the bar feeder is in the bar end position.
  • Page 67 6 - USE AND OPERATION KID 80 IV ID Progr.9 AUTOMATIC MODE Open Collet Total pieces: Machinable pieces: 18 The bar shows the bar feeder phase during machining, in detail: Bar feeder in stand-by Bar pusher return Zero axis Bar loading Bar first feeding Return after first feeding Facing phase...

  • Page 68: Light Indicator Description

    6 - USE AND OPERATION KID 80 IV LIGHT INDICATOR DESCRIPTION Green light: Signals that the bar feeder is working in automatic mode. Red light (OPT): signals that the bar feeder is in stopping conditions, or that it is working in manual mode.

  • Page 69: Bar Preparation (Sections And Pipes)

    6 - USE AND OPERATION KID 80 IV BAR PREPARATION (sections and pipes) The bars, before being loaded in stock, must be chamfered in their lathe inlet end, in order to remove any excessive burrs. In the case of tubes, insert a plug (A) in order to create a bearing surface for the bar pusher and to prevent the coolant coming out.

  • Page 70: Magazine Loading

    6 - USE AND OPERATION KID 80 IV MAGAZINE LOADING WARNING - CAUTION: magazine loading must be carried out using only personal safety garments and, necessary, appropriate means. person who is authorised to carry out these operations shall prepare all the necessary conditions to guarantee his/her own safety and that of the people directly involved.

  • Page 71: Bar Pusher Change

    6 - USE AND OPERATION KID 80 IV BAR PUSHER CHANGE For this operation, proceed as follows. Remove the upper guard. Adjust screw (A) and lock nut in order to uncouple the bar pusher rear end. Disassemble the bushing (B) in order to uncouple the bar pusher fore end.

  • Page 72: Bar Pusher Replacement Procedure

    6 - USE AND OPERATION KID 80 IV 6.9.1 BAR PUSHER REPLACEMENT PROCEDURE WARNING - CAUTION Never perform the following procedure when a bar is detected in the bar pusher collet! The replacement of the bar pusher, for a working cycle change or maintenance, may be performed as follows: set the bar feeder to manual mode with closed guide channels;...

  • Page 73: Lathe Spindle Liner Change

    6 - USE AND OPERATION KID 80 IV 6.10 LATHE SPINDLE LINER CHANGE We recommend using a spindle liner in order to guide the bar correctly into the lathe. The inner diameter of the front nose must be one millimetre larger than the outer diameter of the bar pusher bearings (see "Bar and bar pusher diameter table", chapter 2).

  • Page 74: Automatic Cycle Start

    6 - USE AND OPERATION KID 80 IV 6.11 AUTOMATIC CYCLE START 1. Power on the lathe. 2. Power on the bar feeder, by turning the main switch to position I (ON) 3. Start the bar feeder: 4. Select the manual mode: 5.

  • Page 75: Offset Procedure (Adjustment)

    6 - USE AND OPERATION KID 80 IV 6.12 OFFSET PROCEDURE (ADJUSTMENT) Foreword This procedure must be performed to optimize the bar feeder axis movements. This procedure should be performed occasionally (once a month is recommended) to compensate any wear of the mechanical feeding units that could alter the AXIS control operations.

  • Page 76: Cycle Performing Mode In The Step-By-Step Function

    6 - USE AND OPERATION KID 80 IV 6.13 CYCLE PERFORMING MODE IN THE STEP-BY-STEP FUNCTION Foreword This mode may be used for many reasons, as for instance: • to open the guide channels; • to check a complete bar change cycle; •...

  • Page 77: Bar Feeder Stop

    6 - USE AND OPERATION KID 80 IV 6.14 BAR FEEDER STOP Bar feeder stop in emergency. 1. Press the emergency button to stop the bar feeder. WARNING - CAUTION If the emergency stop is activated whilst the lathe is working, before restarting the working cycle, check that no dangerous conditions have been created due to the sudden stop.

  • Page 78: 0-Axis Procedure (Manual Mode)

    6 - USE AND OPERATION KID 80 IV 6.15 0-AXIS PROCEDURE (MANUAL MODE) List of causes requiring the 0-Axis in manual mode: carrying out the manual 0-Axis periodically is recommended; if the bar pusher axis is moved by means of the crank or the lathe headstock is moved with the bar feeder powered off (no power supply).
  • Page 79 6 - USE AND OPERATION KID 80 IV 6.15.1 BAR LOADING CYCLE - FACING PROCEDURE The following procedure describes the feeding of a new bar until the facing position is reached: Set to manual mode then press the key that allows to enter the quick bar loading function to the facing position.
  • Page 81 7 - BAR FEEDER MAINTENANCE KID 80 IV INDEX PRELIMINARY NOTE ON MAINTENANCE ............. 2 SCHEDULED MAINTENANCE ..................4 GREASING POINTS ....................5 DISPLACEMENT DEVICE USE ..................6 7 - Pag. 1 / 6...

  • Page 82: Preliminary Note On Maintenance

    Do not use petrol or solvents which may damage transparent parts, cable sheaths, etc. The outer surface of the bar feeder IEMCA is protected with epoxy resin and polyester paint which ensure product lastingness and resistance to weather conditions that may occur in mechanic workshop.
  • Page 83 7 - BAR FEEDER MAINTENANCE KID 80 IV To protect the bar feeder during long inactivity periods, disconnect it from the mains voltage, remove the compressed air and cover it with a cloth of suitable material. Any protection should not be completely closed or sealed at the base; it should be equipped with ventilation holes so as to ensure that humidity may not condense due to lack of circulation.

  • Page 84: Scheduled Maintenance

    7 - BAR FEEDER MAINTENANCE KID 80 IV SCHEDULED MAINTENANCE INFORMATION: keep the bar feeder in conditions of maximum efficiency, carrying out the programmed maintenance operations provided by the manufacturer. Good maintenance will allow the best performances, a longer service life as well as constant adhering to safety requirements.

  • Page 85: Greasing Points

    7 - BAR FEEDER MAINTENANCE KID 80 IV GREASING POINTS [grasso] Grease [olio] Grease 7 - Pag. 5 / 6...

  • Page 86: Displacement Device Use

    7 - BAR FEEDER MAINTENANCE KID 80 IV DISPLACEMENT DEVICE USE WARNING - CAUTION: before carrying out this intervention, disconnect the bar feeder power supply. During this operation, take extreme care so as not to damage the connection cables. Perform this operation following the instructions given hereunder.
  • Page 87 8 - TROUBLES - CAUSES - CURES KID 80 IV INDEX GENERIC TROUBLESHOOTING ................. 2 BAR MAGAZINE TROUBLESHOOTING ................ 2 TROUBLESHOOTING DURING BAR FEEDING ............. 2 8 - Pag. 1 / 2...

  • Page 88: Generic Troubleshooting

    8 - TROUBLES - CAUSES - CURES KID 80 IV GENERIC TROUBLESHOOTING TROUBLES CAUSES SOLUTIONS The bar feeder will not start Blackout. Check the electrical connection Open guard. Close the guard. Emergency devices on. Disconnect the emergency devices. The bar feeder has been reset No lathe signal.
  • Page 89 9 - PART REPLACEMENT KID 80 IV INDEX PRELIMINARY NOTE ON PARTS REPLACEMENT ............2 REPLACEMENT OF THE FIXED TIP ................2 FEEDING BELT REPLACEMENT .................. 2 RECOMMENDED SPARE PARTS ................. 3 BAR FEEDER DISMANTLING ..................3 9 - Pag. 1 / 3...

  • Page 90: Preliminary Note On Parts Replacement

    9 - PART REPLACEMENT KID 80 IV PRELIMINARY NOTE ON PARTS REPLACEMENT Before carrying out any replacement, start all safety devices provided and check if it is necessary to inform the staff operating around and people close to the area. In particular, it is recommended to adequately signal the adjacent areas and to prevent anyone from approaching all the devices that, if started, could cause unexpected damage and harm to people.

  • Page 91: Recommended Spare Parts

    9 - PART REPLACEMENT KID 80 IV RECOMMENDED SPARE PARTS INFORMATION: replace the too worn parts by using original spare parts. Use only oil and grease recommended by the manufacturer. All the above hints will assure the good performance of the bar feeder as well as its safety. Below is a list of the recommended spare parts to have in stock.

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