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IEMCA MASTER865 VERSO MP SIII Manual For Use And Maintenance

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AUTOMATIC BAR FEEDER
EN
Rel. 0
S/N
This manual is a translation of the original document
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
MASTER865 VERSO MP SIII
MANUAL FOR USE AND MAINTENANCE
Date 31/12/2013
COMPILER:
Bosi Andrea
ON APPROVAL:
ATTACHMENTS LIST
Cod.3810M05450
Sbarzaglia Ivan

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Summary of Contents for IEMCA MASTER865 VERSO MP SIII

  • Page 1 AUTOMATIC BAR FEEDER ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE MASTER865 VERSO MP SIII MANUAL FOR USE AND MAINTENANCE Rel. 0 Date 31/12/2013 Cod.3810M05450 COMPILER: Bosi Andrea ON APPROVAL:...
  • Page 3 MANUFACTURER: IEMCA division of IGMI S.p.A. ADDRESS: Via Granarolo, 167 - 48018 Faenza (RA) - ITALY Tel. 0546/698000 - Fax. 0546/46338 - 0546/46224 TLX 550879 TYPE OF DOCUMENT: MANUAL FOR USE AND MAINTENANCE PRODUCT: AUTOMATIC BAR FEEDER MODEL: MASTER865 VERSO MP SIII IEMCA S.p.A.

  • Page 5: Table Of Contents

    INDEX GENERAL INFORMATION nome caricatore ..............1 WARRANTY CONDITIONS ....................2 PURPOSE OF THE MANUAL ....................3 MANUFACTURER AND BAR FEEDER IDENTIFICATION ..........4 ASSISTANCE REQUEST ...................... 4 GLOSSARY AND TERMINOLOGY ..................4 ATTACHMENT LIST ......................5 TECHNICAL INFORMATION nome caricatore ..............1 BAR FEEDER GENERAL DESCRIPTION ................
  • Page 6 INDEX PACKAGING ......................... 2 LIFTING .......................... 2 4.2.1 Bar feeder without packaging - Lifting ................3 4.2.2 Bar feeder with pallet - Lifting ..................... 4 4.2.3 Bar feeder with crate - Lifting ..................... 4 INSTALLATION AREA - FEATURES ................5 BAR FEEDER INSTALLATION - FOREWORD ..............
  • Page 7 INDEX USE AND OPERATION MASTER 865 VERSO ..............1 CONTROL DESCRIPTION ....................2 KEYBOARD CONTROL DESCRIPTION ................4 LIGHT INDICATOR - SIGNAL DESCRIPTION ..............7 BAR FEEDER TOOLING ...................... 8 BARS TO BE MACHINED - FEATURES AND PREPARATION .......... 8 6.5.1 BAR STRAIGHTNESS - Measurement ................
  • Page 8 INDEX 9.2.1 Disassembly of insert guide channels ................2 9.2.2 Polyurethane guide channel assembly ................4 9.2.3 Insert guide channels — Replacement for bar diameter variation ........8 9.2.4 Insert guide channels — Replacement due to failure ............. 17 PLC BATTERY — REPLACEMENT ................
  • Page 9 INDEX 11.17 BORING COLLETS FOR SQUARE AND HEXAGONAL BARS - Table ......21 11.18 EJECTORS 602P..011 ......................23 11.19 EJECTORS —Guide channels ø13÷28 - Table ..............23 11.20 PIPE COLLETS 603P ......................25 11.21 PIPE COLLETS - Table ....................... 25 11.22 COLLETS FOR BARS 076 ....................
  • Page 11 1 - GENERAL INFORMATION nome caricatore INDEX WARRANTY CONDITIONS ..................2 PURPOSE OF THE MANUAL ..................3 MANUFACTURER AND BAR FEEDER IDENTIFICATION ..........4 ASSISTANCE REQUEST .................... 4 GLOSSARY AND TERMINOLOGY ................4 ATTACHMENT LIST ....................5 1 - Pag. 1 / 1...

  • Page 12: Warranty Conditions

    The warranty shall begin from the date on the “Installation Certificate” duly filled in and signed. The document must be sent by mail to: TECHNICAL SERVICE DEPARTMENT IEMCA division of IGMI spa 48018 Faenza (Ra) ITALY - Via Granarolo, 167 1 - Pag. 2 / 2...

  • Page 13: Purpose Of The Manual

    INFORMATION: The data included in this publication are only given as an example. IEMCA can apply changes in the model described in this publication at any time for any technical or business reason. Contact IEMCA service department for further information.

  • Page 14: Manufacturer And Bar Feeder Identification

    1 - GENERAL INFORMATION nome caricatore MANUFACTURER AND BAR FEEDER IDENTIFICATION A Manufacturer identification. B EC mark of conformity. C Year of manufacture. D Bar feeder model. E Serial number. G Mains frequency. H Power consumption. M Supply voltage. N Bar feeder weight. P Pneumatic system pressure.

  • Page 15: Attachment List

    1 - GENERAL INFORMATION nome caricatore Expert operator: authorized person chosen among those who have the requirements, competence and information needed for the installation, operation and scheduled maintenance of the bar feeder. Loading axis: axis of the bar coinciding with the spindle axis of the lathe. Remnant: final ejection portion of the machined bar.
  • Page 17 2 - TECHNICAL INFORMATION nome caricatore INDEX BAR FEEDER GENERAL DESCRIPTION ............... 2 2.1.1 Bar feeder - Main components .................. 3 2.1.2 Hydraulic system - Main components ................ 4 2.1.3 Pneumatic system - Main components ............... 5 OPERATING CYCLE ....................6 BAR FEEDER —...

  • Page 18: Bar Feeder General Description

    2 - TECHNICAL INFORMATION nome caricatore BAR FEEDER GENERAL DESCRIPTION The MASTER 880 automatic bar feeder is used in the machine-tool industry and in particular, for automatic lathe feeding. The operating cycle is controlled by a PLC, integrated in the electrical control panel, which is able to communicate with the lathe control system.

  • Page 19: Bar Feeder - Main Components

    2 - TECHNICAL INFORMATION nome caricatore 2.1.1 Bar feeder - Main components A Magazine; stores the bars. B Bar selectors; select the first bar contained in the magazine, so that it can be afterwards loaded by the lifting devices. C Bar lifting devices; lift the first bar available in the magazine. D Guide channels;...

  • Page 20: Hydraulic System - Main Components

    2 - TECHNICAL INFORMATION nome caricatore 2.1.2 Hydraulic system - Main components The oil performs the following cycle: it is forced by pump (2) of tank (1), it flows into the guide channels (4) and bush holder device (5) in order to lubricate the bars during the machining. From these two devices, the oil is gathered in the recovery tank (6) and filtered in the oil tank, from where it flows again for a new lubrication cycle.

  • Page 21: Pneumatic System - Main Components

    2 - TECHNICAL INFORMATION nome caricatore 2.1.3 Pneumatic system - Main components A - PNEUMATIC BAR DROP CONTROL UNIT B - FACING CYLINDER C - BUSHING DRIVE UNIT D - PNEUMATIC CLAMP UNIT E - BAR SELECTION UNIT F - GUIDE CHANNEL PNEUMATIC LOCKING UNIT G - GUIDE CHANNEL OPENING UNIT POS.

  • Page 22: Operating Cycle

    2 - TECHNICAL INFORMATION nome caricatore OPERATING CYCLE The automatic mode controls the movements of the bar feeder according to the sequence described below. The bar pusher (A) makes bar (B) move forwards into the lathe until the bars are finished. The bar pusher (A) and remnant (C) reach the forwards limit stop position.
  • Page 23 2 - TECHNICAL INFORMATION nome caricatore The bar pusher (A) and remnant (C) reach the backwards limit stop position. The clamps (D) close and the bar pusher moves backwards; the remnant is removed from the collet. The clamps open, the bar pusher (A) moves forwards and the remnant falls in the box (E), then the bar pusher moves backwards, the clamps (D) open and close to perform the remnant drop check.
  • Page 24 2 - TECHNICAL INFORMATION nome caricatore The bar lifting devices (L) load bar (M) that falls into the lower guide channels (N) with the help of levers (H). The first feeding carriage (P) starts its stroke. When the first feeding carriage (P) completes its stroke, the required space for the bar pusher introduction has been created.
  • Page 25 2 - TECHNICAL INFORMATION nome caricatore The upper guide channels (G) close; the bar pusher (H) is positioned along the spindle axis. The clamps (D) close, the bar pusher (A) moves forwards; the bar (N) is inserted into the bar pusher collet. The bar pusher (A) and bar (N) perform their facing stroke.

  • Page 26: Bar Feeder - Safety Devices

    2 - TECHNICAL INFORMATION nome caricatore BAR FEEDER — SAFETY DEVICES Emergency button; when pressed, all the bar feeder and lathe functions stop in emergency condition. C Interlocked sliding guard: it is linked to microswitch C1. It is necessary to open the guard in order to load the magazine. The bar feeder and lathe functions do not stop until the guide channels remain closed avoiding dangers situations for the operator.

  • Page 27: Safety Plates - Location And Description

    2 - TECHNICAL INFORMATION nome caricatore SAFETY PLATES - LOCATION AND DESCRIPTION A Crushing danger of the upper limbs. C Prohibition of removing the safety enclosures. D Wear safety gloves and shoes. Do not manually lift loads exceeding 15 kg. E Warning;...

  • Page 28: Version Description

    2 - TECHNICAL INFORMATION nome caricatore VERSION DESCRIPTION Bar length Maximum length Minimum length Model Version mm (ft) mm (ft) 1870 (6,1) 600 (1,9) 2300 (7,54) 800 (2,62) MASTER 3300 (10,8) 865 VERSO 1000 (3,2) 3800 (12,4) 4300 (14,1) 2 - Pag. 12 / 12...
  • Page 29 2 - TECHNICAL INFORMATION nome caricatore Maximum bar pusher extension A –Maximum Model Version Version extension(mm) 1100 19-21-33-38-43 1350 MASTER 865 VERSO 33-38-43 1600 38-43 1850 Revolving tip Nipple A01MP_MUM_02_05_04 2 - Pag. 13 / 13...

  • Page 30: Technical Data

    2 - TECHNICAL INFORMATION nome caricatore TECHNICAL DATA Overall dimensions version 19, 21. Model Version A (mm) B (mm) 2500 2200 MASTER 865 VERSO 3000 2615 2 - Pag. 14 / 14...
  • Page 31 2 - TECHNICAL INFORMATION nome caricatore Overall dimensions versions 33, 38, 43 Model Version A (mm) B (mm) Z (mm) 4120 2250 3300 MASTER 865 4620 2750 3800 VERSO 5120 3250 4300 2 - Pag. 15 / 15...
  • Page 32 2 - TECHNICAL INFORMATION nome caricatore General technical data MASTER 865 VERSO Ø Min 8 mm Ø Max 65 mm Round bar size (5/16") (2,5") Min7 mm Max55 mm Hexagonal bar size (key socket) (5/16") (2,16") Min10 mm Max45 mm Square bar side (5/16") (1,77")
  • Page 33 2 - TECHNICAL INFORMATION nome caricatore Working axis height (mm) (mm) Model Screw position High base Low base 1221÷1254 905÷939 1255÷1289 940÷974 1290÷1324 975÷1009 1325÷1359 1010÷1044 MASTER 865 1360÷1394 1045÷1079 VERSO 1395÷1429 1080÷1114 1430÷1464 1115÷1149 1465÷1499 1150÷1184 1500÷1534 1185÷1220 2 - Pag. 17 / 17...
  • Page 34 2 - TECHNICAL INFORMATION nome caricatore Guide channel, bar pusher, bar and pipe diameter. Guide Bar diameter(mm) Bar pusher Pipe channel Minimum Maximum Model diameter(m diameter(m diameter(mm m) (*) MASTER 865 VERSO (*) Valid also for prepared bars or normal bars machined with front remnant ejection. WARNING —...
  • Page 35 2 - TECHNICAL INFORMATION nome caricatore Guide channel lubricating oils. ISO/UNI Brand Name rating ENERGOL CS 150 Agip Acer 150 Api Cis 150 Aral Aral Degol Tu 150 Castrol Magna 150 Chevron Circulating Oil 150 Movixa 150 Esso Nuto 150 Fina Solina 150 CLASSE C...

  • Page 36: Noise Levels

    2 - TECHNICAL INFORMATION nome caricatore 2.6.1 Noise levels The bar feeder does not cause acoustic noise. The noise occurs when the lathe, to which the bar feeder is connected, is working and the bar is rotating into the bar feeder guide channels. In this case, the noise level depends on the following conditions: •...

  • Page 37: Accessories - Foreword

    2 - TECHNICAL INFORMATION nome caricatore ACCESSORIES - FOREWORD To increase the bar feeder performance and flexibility, it may be provided with the accessory described below. 2.7.1 Bush holder device - Description It is applied to the front part of the bar feeder.
  • Page 39 3 - SAFETY PROCEDURES - GENERAL INFORMATION nome caricatore INDEX GENERAL SAFETY REGULATIONS ................2 HANDLING AND INSTALLATION - Safety ..............3 ADJUSTMENTS AND SETUP - Safety ................3 USE AND OPERATION - Safety .................. 4 BAR FEEDER MAINTENANCE - Safety ................ 5 EC CONFORMITY DECLARATION ................

  • Page 40: General Safety Regulations

    Comply strictly with the health and safety regulations at work issued by the relevant authorities in each country. • IEMCA declines any liability whatsoever for injury to persons or damage to property if the relevant safety regulations are disregarded. 3 - Pag. 2 / 2...

  • Page 41: Handling And Installation - Safety

    3 - SAFETY PROCEDURES - GENERAL INFORMATION nome caricatore HANDLING AND INSTALLATION - Safety • The bar feeder must be handled using suitable means and methods only. • People must not stand or transit underneath a suspended load, or within the range of action of the crane, lift truck or other suitable lifting and transport means.

  • Page 42: Use And Operation - Safety

    3 - SAFETY PROCEDURES - GENERAL INFORMATION nome caricatore USE AND OPERATION - Safety • The working area around the bar feeder must always be kept clean and uncluttered so as to allow immediate access to the emergency devices and to perform the bar loading without creating obstructions or danger.

  • Page 43: Bar Feeder Maintenance - Safety

    • Avoid environmental pollution. • Use original IEMCA spare parts only. • Considering that oil and polyurethane material is used, the disposal of the guide channels will be performed according to the regulations in force in the installation country.

  • Page 44: Ec Conformity Declaration

    EC CONFORMITY DECLARATION EC CONFORMITY DECLARATION (2006/42/ EC Regulation, EnclosureII, Part A) Mr TOMASO TAROZZI, acting as MANAGING IEMCA with legal office and delegated by the company I G M I S.p.A. DIVISIONE IEMCA with legal office and establishment in Via Granarolo, 167 –...

  • Page 45: General Description Of Supply

    Should the bar feeder be used together with machine tools that do not have the CE marking, Iemca reminds to their clients that they should assess if the device is in compliance with Directive 2009/104/EC and subsequent amendments even after installing the bar feeder.

  • Page 46: Residual Risks

    3 - SAFETY PROCEDURES - GENERAL INFORMATION nome caricatore RESIDUAL RISKS • The following residual risks exist: PNEUMATIC POWER Presence of pneumatic energy in the supply system to the machine actuators. Here are some examples of the warnings referenced above: Before doing regular maintenance or any other service on the machine pneumatic actuators it is essential to stop the pneumatic energy supply by disconnecting the supply hose (see chapter 4).
  • Page 47 3 - SAFETY PROCEDURES - GENERAL INFORMATION nome caricatore 1)Bush replacement or maintenance work inside the bushing holding equipment should only be performed after switching the bar feeder off. 2)With the bar feeder in automatic mode, there is a potential crushing risk if you reach your hands and arms into the guide channel area (bar pusher movement).
  • Page 48 3 - SAFETY PROCEDURES - GENERAL INFORMATION nome caricatore BAR FEEDER FASTENING IN AN UNSTEADY EQUILIBRIUM 1) If during installation the floor proves not to be level, the authorized technician will level out and align the bar feeder using the levelling screws of the fastening plates in the outer part of the bar feeder and in the anti-vibration plugs in the inner part.
  • Page 49 3 - SAFETY PROCEDURES - GENERAL INFORMATION nome caricatore FIXED GUARDS If you have removed some fixed guards in order to be able to perform maintenance on the bar feeder, put them back in place and secure them soon after completing your work. Make sure they are secured so as to prevent access to moving parts during work.
  • Page 50 3 - SAFETY PROCEDURES - GENERAL INFORMATION nome caricatore 1)The colour loses intensity. 2)Other pieces of equipment or panels placed too close to the warning lamps on the bar feeder. THERE ARE CIRCUITS NOT INTERRUPTED BY THE DISCONNECTING DEVICE There is danger caused by voltages from the lathe signals that are not interrupted by disconnectors in the bar feeder.

  • Page 51: Foreseeable Misuses

    3 - SAFETY PROCEDURES - GENERAL INFORMATION nome caricatore FORESEEABLE MISUSES • Do not tamper with the machine's safety devices (for example, the safety microswitches of the openable guard to access the bar magazine) • Do not use the lubrication pump for other purposes (for example, to pour different liquids) •...
  • Page 53 4 - HANDLING AND INSTALLATION nome caricatore INDEX PACKAGING ......................2 LIFTING ......................2 4.2.1 Bar feeder without packaging - Lifting ............... 3 4.2.2 Bar feeder with pallet - Lifting ................... 4 4.2.3 Bar feeder with crate - Lifting ................... 4 INSTALLATION AREA - FEATURES ..............

  • Page 54: Packaging

    4 - HANDLING AND INSTALLATION nome caricatore PACKAGING There are three possible bar feeder packaging: A WITHOUT PACKAGING. B WITH PALLET: the bar feeder is placed on a pallet and wrapped with protective film. C WITH CRATE: the bar feeder is contained in a crate and wrapped with protective film. LIFTING DANGER - WARNING: lifting and handling shall be carried out using suitable means and performed by...

  • Page 55: Bar Feeder Without Packaging - Lifting

    4 - HANDLING AND INSTALLATION nome caricatore 4.2.1 Bar feeder without packaging - Lifting • Assemble both crosspieces A supplied. • Use a hook type lifting device of suitable capacity. WARNING — CAUTION: during lifting installation phases special attention motor area (B). INFORMATION: Use minimum length belts as shown in the table.

  • Page 56: Bar Feeder With Pallet - Lifting

    4 - HANDLING AND INSTALLATION nome caricatore 4.2.2 Bar feeder with pallet - Lifting Use a hook type lifting device of suitable load capacity. 4.2.3 Bar feeder with crate - Lifting Use a hook type lifting device of suitable load capacity. 4 - Pag.

  • Page 57: Installation Area - Features

    4 - HANDLING AND INSTALLATION nome caricatore INSTALLATION AREA - FEATURES The floor should be stable and levelled to guarantee good fastening to the ground. Provide an area of suitable dimensions according to the type of bar feeder used. The area (A) (working area, bar feeding area, remnant ejection area) should be properly delimited to prevent collisions between the operator and any handling equipment or means of transport travelling near the bar feeder.

  • Page 58: Bar Feeder Installation - Foreword

    4 - HANDLING AND INSTALLATION nome caricatore BAR FEEDER INSTALLATION - FOREWORD Before carrying out the bar feeder installation, check the lathe stability; make sure that it is firmly fixed to the ground and that the spindle axis is perfectly in horizontal position. 4.4.1 Backing plates and support feet - Installation •...

  • Page 59: Height - Adjustment

    4 - HANDLING AND INSTALLATION nome caricatore 4.4.2 Height - Adjustment The bar feeder is normally supplied with the working axis height adjusted to the lathe height. However, if an adjustment is needed, proceed as follows: • stretch the lifting belts and remove screws (C) in the front and rear bases;...

  • Page 60: Preliminary Positioning

    4 - HANDLING AND INSTALLATION nome caricatore 4.4.3 Preliminary positioning • Position the bar feeder behind the lathe, considering the fixed and moving dimensions of both machines. The coupling distance (B) should not exceed the bar pusher maximum extension (A). Maximum bar pusher extension A –Maximum Model...

  • Page 61: Sleeve - Installation

    4 - HANDLING AND INSTALLATION nome caricatore 4.4.4 Sleeve - Installation • Install the sleeve (A) in the bush holder device. • Install the oil recovery tank (B). • Connect the lubrication pipe (C) to the sleeve. • Connect the drain pipe (D) to the tank 4 - Pag.

  • Page 62: Levelling And Alignment

    4 - HANDLING AND INSTALLATION nome caricatore 4.4.5 Levelling and alignment FOREWORD The alignment between the bar feeder and lathe is the most critical phase; therefore, this operation should be carried out with the greatest accuracy by experienced personnel. WARNING — CAUTION: a mistake during the alignment may be the major cause of a bad operation of the bar feeder and of its consequent damage.
  • Page 63 4 - HANDLING AND INSTALLATION nome caricatore • Press button to select the semiautomatic function. Press several times until the upper guide channels open; "GUIDE CHANNEL FULL OPENING" should appear on the display. • Remove the first and last lower guide channel.
  • Page 64 4 - HANDLING AND INSTALLATION nome caricatore LEVELLING • Rest the special shelf on the supports (A). • Check the levelling by positioning the level crosswise and lengthwise. • Carry out the required corrections by turning screw (A). 4 - Pag. 12 / 12...
  • Page 65 4 - HANDLING AND INSTALLATION nome caricatore ALIGNMENT The alignment is obtained by fitting a nylon thread (ø 1 mm) between the lathe collet and the first feeding carriage, proceeding as follows: • place a drilled bush (A) in the lathe collet;...
  • Page 66 4 - HANDLING AND INSTALLATION nome caricatore POSITIONING ADJUSTMENTS After checking the alignment of the bar feeder with either the thread or the bar, any required corrections should be carried out. Adjust the height by turning screw (A) of the support feet; carry out lateral adjustments with calibrated mallet blows on the plate sides.

  • Page 67: Bar Feeder Fastening

    4 - HANDLING AND INSTALLATION nome caricatore 4.4.6 Bar feeder fastening WARNING — CAUTION: failure to perform or a wrong bar feeder fastening to the ground may be the major cause operation of the bar feeder consequent damage. • Drill the floor and fix the backing plates with expansion plugs.

  • Page 68: Lubrication Oil - Filling

    4 - HANDLING AND INSTALLATION nome caricatore LUBRICATION OIL - FILLING WARNING — CAUTION: wear personal protections according regulations in force. • Pour the oil directly into the tank and check the level through the relevant indicator (A). Oil features: Class (C) - CKB 150, quantity 80 l.

  • Page 69: Pneumatic Device Layout

    4 - HANDLING AND INSTALLATION nome caricatore PNEUMATIC DEVICE LAYOUT ABBREVIATION DESCRIPTION FUNCTION Cylinder Enables the clamp opening and closing Cylinder Enables the bar loading Cylinder Enables the guide channel locking Enables the guide channel upstroke and Cylinder downstroke Enables the controls device upstroke and Cylinder downstroke Cylinder...
  • Page 70 4 - HANDLING AND INSTALLATION nome caricatore ABBREVIATION DESCRIPTION FUNCTION Bar drop control devices A (12) Control device solenoid valve downstroke A (14) Control device solenoid valve Control device upstroke B (12) Guide channel control solenoid valve Guide channel opening B (14) Guide channel control solenoid valve Guide channel closing Clamp control solenoid valve...

  • Page 71: Pneumatic Connection

    4 - HANDLING AND INSTALLATION nome caricatore 4.7.1 PNEUMATIC CONNECTION • Connect pipe H of the pneumatic system as shown in the figure. WARNING — CAUTION: adjust pressure follow instructions indicated in the relative section. 4.7.2 BAR FEEDER MOVEMENT WITHOUT POWER SUPPLY Without power supply or in case of an emergency it is possible to move the pneumatic units using the solenoid valves manually:...

  • Page 72: Software Parameterization

    4 - HANDLING AND INSTALLATION nome caricatore SOFTWARE PARAMETERIZATION The bar feeder software should be correctly parameterized according to the working needs and the lathe type. For further information on how to carry out this operation, check the "Keyboard instruction manual".
  • Page 73 5 - ADJUSTMENTS AND SETTING-UP nome caricatore INDEX ADJUSTMENT AND SETUP - FOREWORD ............2 GENERAL ADJUSTMENTS - FOREWORD .............. 2 5.2.1 Feeding chain - Adjustment ..................2 5.2.2 Pressure switch - Adjustment ..................4 BAR FEEDER SETUP ..................5 5.3.1 Guide channels, half bushes, bar pusher and collet - Replacement ......

  • Page 74: Adjustment And Setup - Foreword

    5 - ADJUSTMENTS AND SETTING-UP nome caricatore ADJUSTMENT AND SETUP - FOREWORD DANGER - WARNING: do not perform any adjustment when the bar feeder is running unless expressly requested in the manual. This bar feeder requires, besides the ordinary adjustments necessary during its life, also adjustments depending on the bar dimensions and the magazine type.
  • Page 75 5 - ADJUSTMENTS AND SETTING-UP nome caricatore • Disassemble the lower guard by unscrewing the upper "A" and lower "B" fixing screws. • Loosen both screws (A) and adjust the chain tension by turning screw (B). • Restore the bar feeder initial operating conditions.

  • Page 76: Pressure Switch - Adjustment

    5 - ADJUSTMENTS AND SETTING-UP nome caricatore 5.2.2 Pressure switch - Adjustment After unscrewing the glass protection, the pressure switch can be properly adjusted by turning the relevant adjusting screw (D). Proper setting is 4.5 bar (0.45 MPa). WARNING — CAUTION: Do not further turn anticlockwise when the green pointer is on 0.

  • Page 77: Bar Feeder Setup

    5 - ADJUSTMENTS AND SETTING-UP nome caricatore BAR FEEDER SETUP If the diameter of the bars to be machined changes, it may be necessary to perform adjustments on the machine. Refer to table "Guide channel, bar pusher, bar and pipe diameter" section 2. 5.3.1 Guide channels, half bushes, bar pusher and collet - Replacement •...
  • Page 78 5 - ADJUSTMENTS AND SETTING-UP nome caricatore • Remove the bar pusher from both supports. For the bar pusher replacement refer to the next section. • Disassemble the first feeding pin (B) from the flag (A). • Remove snap-shut hook guides towards the top.
  • Page 79 5 - ADJUSTMENTS AND SETTING-UP nome caricatore • Replace the bar pusher supports with those of "new" diameter. • Remove the screw (E), lift the A01MP_MUM_05_03_ rear lever and move the bar feeder body backwards. WARNING — CAUTION: before performing this operation, open the upper guard.
  • Page 80 5 - ADJUSTMENTS AND SETTING-UP nome caricatore • Lower spring (G) and remove cover (F), completely open the two half-bushings by manually turning shaft (E) and remove the lower half-bushing. • Close the upper half-bushing by turning the shaft again then replace it.
  • Page 81 5 - ADJUSTMENTS AND SETTING-UP nome caricatore • Move the bar feeder A01MP_MUM_05_03_01 body forwards and lower the rear lever, turn screw (E) clockwise to block the lever. WARNING — CAUTION: gradually bring feeder body up to the stop placed the tank, thereby eliminating risk of damaging...
  • Page 82 Choose an appropriate collet for the bar diameter and profile; see "GUIDE CHANNELS- BAR PUSHER-REVOLVING TIPS" and "COLLETS" section. INFORMATION: contact IEMCA service department for further information. WARNING — CAUTION: At every collet change (model 381p, 381p..011, 381p..021 e 386p) it is necessary to install the grub screw H and the counter screw L.
  • Page 83 5 - ADJUSTMENTS AND SETTING-UP nome caricatore WARNING — CAUTION: the collet external diameter should be at least 0.5 mm smaller than the bar pusher external diameter. • Install the collet in the bar pusher and make sure that the rings are riveted in their special recess to prevent accidental loosening of the collet and/or its connection.
  • Page 84 5 - ADJUSTMENTS AND SETTING-UP nome caricatore • Insert the bar pusher into both supports. Properly position the bar pusher in the axial direction, so that (F) groove matches support (G). • Properly position the bar pusher in the radial direction so that in the next phase of the upper guide channel closing, the coupling between the bar pusher and the first feeding carriage (B) occurs correctly.
  • Page 85 5 - ADJUSTMENTS AND SETTING-UP nome caricatore • Press the start buttons together with to close the guide channels. The machine is now ready to load the bar. Perform a cycle in the "STEP by STEP" function. 5 - Pag. 13 / 13...

  • Page 86: Bar Pusher Replacement Procedure

    5 - ADJUSTMENTS AND SETTING-UP nome caricatore 5.3.2 BAR PUSHER REPLACEMENT PROCEDURE WARNING - CAUTION Never perform the following procedure when a bar is detected in the bar pusher collet! The replacement of the bar pusher, for a working cycle change or maintenance, may be performed as follows: set the bar feeder to manual mode , with close guide channels;...
  • Page 87 5 - ADJUSTMENTS AND SETTING-UP nome caricatore Close the bar feeder guard, reset the start button [pupa_boss _avvio], enter in manual mode and press to move the bar pusher forwards until the clamp position is exceeded of at least 200 mm. Close the guide channels Restore the machining cycle of the bar feeder.

  • Page 88: Bar Selectors - Adjustment

    5 - ADJUSTMENTS AND SETTING-UP nome caricatore 5.3.3 Bar selectors - Adjustment • Adjust the position of the selectors A, so that only the first bar B is positioned on the path of movement of the lifting devices C. • Turn knob D for the adjustment.
  • Page 89 6 - USE AND OPERATION MASTER 865 VERSO INDEX CONTROL DESCRIPTION ..................2 KEYBOARD CONTROL DESCRIPTION ................. 4 LIGHT INDICATOR - SIGNAL DESCRIPTION .............. 8 BAR FEEDER TOOLING ..................... 9 BARS TO BE MACHINED - FEATURES AND PREPARATION .......... 9 6.5.1 BAR STRAIGHTNESS - Measurement ...............

  • Page 90: Control Description

    6 - USE AND OPERATION MASTER 865 VERSO CONTROL DESCRIPTION INFORMATION: From the hand-held keyboard it is possible to automatically start the bar feeder, even when the Lathe ‘MAN/AUT' signal is in Manual mode. INFORMATION: When the bar feeder is in Automatic mode, the bar feeding is possible only when the Lathe ‘MAN/AUT' signal is in Automatic mode.
  • Page 91 6 - USE AND OPERATION MASTER 865 VERSO The figure indicates the positions of both the electrical and hand-held keyboard "1" controls. 2 MAIN SWITCH: turns the power supply on and off. Position 0 (OFF) the machine is not powered. Position I (ON) the machine is powered.

  • Page 92: Keyboard Control Description

    6 - USE AND OPERATION MASTER 865 VERSO KEYBOARD CONTROL DESCRIPTION 1 Start buttons: opposite buttons enabling the keys for some functions. Press both buttons and simultaneously the button corresponding to the desired function. 2 Selects the automatic function. It stops the bar feeder: for restart, manually release the push-button.
  • Page 93 6 - USE AND OPERATION MASTER 865 VERSO 15 Lifts and lowers the bar selectors (LED on when selector switches are at their "down" position). 6 - Pag. 5 / 5...
  • Page 94 6 - USE AND OPERATION MASTER 865 VERSO 16 Multifunction Sets the numerical value. Opens the guide channels. Push both start buttons and then the key; release both buttons and the key only when the movement is finished. 17 Moves the bar pusher at high speed. 18 Sets the carriage movement motor.
  • Page 95 6 - USE AND OPERATION MASTER 865 VERSO In "Automatic" mode, if pressed, the half-bushes will open and close, according to the selected sequence. If pressed again, the half-bushes will remain open during the entire operating cycle. 6 - Pag. 7 / 7...

  • Page 96: Light Indicator - Signal Description

    6 - USE AND OPERATION MASTER 865 VERSO LIGHT INDICATOR - SIGNAL DESCRIPTION FIXED GREEN LIGHT; indicates that the bar feeder is in the automatic mode. FIXED RED LIGHT; indicates that the bar feeder is not operating, or that it is in the manual mode. (OPTIONAL) BLINKING BLUE LIGHT;...

  • Page 97: Bar Feeder Tooling

    6 - USE AND OPERATION MASTER 865 VERSO BAR FEEDER TOOLING This is a list of all the bar feeder tooling phases, assuming that the bar feeder is started for the first time. • Perform the bar feeder setup according to the bar to be machined. •...
  • Page 98 6 - USE AND OPERATION MASTER 865 VERSO SOLID BARS Make sure that there is not too much rag on the front end, which might hinder the lathe from entering the collet. The bar rear end must be chamfered as indicated in the figure.

  • Page 99: Bar Straightness - Measurement

    6 - USE AND OPERATION MASTER 865 VERSO 6.5.1 BAR STRAIGHTNESS - Measurement The bar vibrations are partially due to the state of the bar itself: if the bar is not perfectly straight, it can cause vibrations. Round bars As stated also in the UNI-10233/2 regulation, the bar straightness can be measured by positioning the bar on two V-supports and controlling its straightness.

  • Page 100: Bar Magazine - Loading

    6 - USE AND OPERATION MASTER 865 VERSO Hexagonal, square and section bars With shaped bars, insert some bushings on the bar to be controlled. Position 2 bushings on both V-supports. In that case, the measurement can be carried out as shown in the figure.

  • Page 101: Automatic Cycle Start

    6 - USE AND OPERATION MASTER 865 VERSO To facilitate the bar loading, supports B can be extracted from the magazine. AUTOMATIC CYCLE START • Power the lathe on. • Turn the main switch to position I (ON). • Press to start the bar feeder.

  • Page 102: Bar Loading - Procedure

    6 - USE AND OPERATION MASTER 865 VERSO BAR LOADING - PROCEDURE Initial status: - the “AUTOMATIC signal FROM LATHE” and “OPEN COLLET” - the bar feeder must be set on its “MANUAL” function Press Press Press (phase “ CLAMP (phase “BAR PUSHER select the RETURN”)
  • Page 103 6 - USE AND OPERATION MASTER 865 VERSO Press SEMIAUTOMATIC Push to drop the bar (Phase “ BAR LOADING ”) procedure into place Press Press Press (Phase “ BAR FIRST (Phase “ CARRIAGE (Phase “ GUIDE AND CLAMP FEEDING ”) RETURN ”) FULL CLOSING ”) Press...
  • Page 104 6 - USE AND OPERATION MASTER 865 VERSO Push MANUAL Push to raise the bar from to raise the bar drop control magazine and rest it on bar device drop control device Procedure (Push Push (for about 2 secs) to activate AUTOMATIC mode 6 - Pag.

  • Page 105: Lubricating Oil - Flow Adjustment

    6 - USE AND OPERATION MASTER 865 VERSO LUBRICATING OIL - FLOW ADJUSTMENT The oil flow in the guide channels and bush holder device is automatically controlled during the bar feeder automatic cycle. The pump is started when the bar feeder has completed the bar change and stops when the bar pusher approaches the bush holder...

  • Page 106: Cycle Performing Mode In The "Step-By-Step" Function

    6 - USE AND OPERATION MASTER 865 VERSO 6.11 CYCLE PERFORMING MODE IN THE "STEP-BY-STEP" FUNCTION FOREWORD This mode may be used for many reasons, as for instance: • to check a complete bar change cycle; • to check the bar feeder mechanics; •...
  • Page 107 7 - BAR FEEDER MAINTENANCE MASTER 865 VERSO INDEX MAINTENANCE — GENERAL RULES ..............2 SCHEDULED MAINTENANCE ................3 7.2.1 Lubricating oil - Level check ..................4 7.2.2 Lubricating oil - Change .................... 4 7.2.3 Air filter unit - Check ....................5 LUBRICATION POINT DIAGRAM .................

  • Page 108: Maintenance - General Rules

    7 - BAR FEEDER MAINTENANCE MASTER 865 VERSO MAINTENANCE — GENERAL RULES DANGER - WARNING: carry out the cleaning and maintenance operations when the bar feeder is off. Regular cleaning and maintenance are essential to ensure a correct operation and a long bar feeder service life.

  • Page 109: Scheduled Maintenance

    7 - BAR FEEDER MAINTENANCE MASTER 865 VERSO SCHEDULED MAINTENANCE Scheduled maintenance Frequency Operation to be Model Bar feeder section Hours Every carried out Regularly year 1250 2500 Revolving tip and collet Wear test • Half-bushings Wear test • Oil level check •...

  • Page 110: Lubricating Oil - Level Check

    7 - BAR FEEDER MAINTENANCE MASTER 865 VERSO 7.2.1 Lubricating oil - Level check WARNING — CAUTION: wear personal protections according to the regulations in force. • Wait until the bar feeder has been off for at least 6 hours. •...

  • Page 111: Air Filter Unit - Check

    7 - BAR FEEDER MAINTENANCE MASTER 865 VERSO 7.2.3 Air filter unit - Check FILTER (A) • Make sure that cup (B) is not full of condensate. Drain the condensate by means of valve (C), if necessary. • The filter is equipped with a control pressure switch, set to a pressure of 4.5 bar.

  • Page 112: Lubrication Point Diagram

    7 - BAR FEEDER MAINTENANCE MASTER 865 VERSO LUBRICATION POINT DIAGRAM Grease 7 - Pag. 6 / 6...
  • Page 113 7 - BAR FEEDER MAINTENANCE MASTER 865 VERSO Grease position (A) using the suitable grease pump inserted in the lubricator. 7 - Pag. 7 / 7...
  • Page 115 8 - TROUBLES - CAUSES - CURES MASTER 865 VERSO INDEX GENERAL FAILURES ..................2 FEEDING INTO COLLET — Failures ..............2 BAR FEEDING - Failures ..................2 8 - Pag. 1 / 1...

  • Page 116: General Failures

    8 - TROUBLES - CAUSES - CURES MASTER 865 VERSO GENERAL FAILURES TROUBLES CAUSES SOLUTIONS No power. Check the electrical connection. Open guard. Close the guard. The bar feeder cannot start Emergency systems on. Disconnect the emergency devices. Motor thermal circuit breaker Reset the thermal circuit breaker burnt.
  • Page 117 9 - PART REPLACEMENT MASTER 865 VERSO INDEX FEEDING CHAIN — REPLACEMENT ..............2 REPLACEMENT OF THE GUIDE CHANNELS WITH INSERTS WITH POLYURETHANE GUIDE CHANNELS ......................2 9.2.1 Disassembly of insert guide channels ................ 2 9.2.2 Polyurethane guide channel assembly ............... 4 9.2.3 Insert guide channels —...

  • Page 118: Feeding Chain - Replacement

    9 - PART REPLACEMENT MASTER 865 VERSO FEEDING CHAIN — REPLACEMENT The replacement of the feeding chain is a very complex operation; contact IEMCA service department. REPLACEMENT OF THE GUIDE CHANNELS WITH INSERTS WITH POLYURETHANE GUIDE CHANNELS 9.2.1 Disassembly of insert guide channels Remove the bar pusher (A) and the first feeding (C) together with the driving flag (B).
  • Page 119 9 - PART REPLACEMENT MASTER 865 VERSO Remove the guide channel fixing parts (A), the bar pusher supports (B), the upper (C) and lower (D) guide channels. Replace the metal strap of L=795 with a metal strap of L=455. 9 - Pag. 3 / 3...

  • Page 120: Polyurethane Guide Channel Assembly

    9 - PART REPLACEMENT MASTER 865 VERSO 9.2.2 Polyurethane guide channel assembly Fit the spacers on the upper guide channel support; assemble spacers H=22.5 (code 380010911) (A) on the supports before the collet device and spacers H=12.5 (code 380010901) (B) on the supports after the collet device. Assemble the fastening pin of the upper guide channel (code 380010961) on the upper clamp support.
  • Page 121 9 - PART REPLACEMENT MASTER 865 VERSO Assemble the quick coupling pins of the guide channels. Assemble pins code 380010921 on the upper guide channel supports. Assemble pins code 380010931 on the lower guide channel supports. Replace the bar drop control levers. The new bar drop control devices have been modified in the area indicated in the figure.
  • Page 122 9 - PART REPLACEMENT MASTER 865 VERSO The bar pusher supports and the driving flag of the bar pusher must not be replaced anymore each time the guide channel diameter is changed: the same component is used for several guide diameters. The following table indicates the diameter field of each component type.
  • Page 123 9 - PART REPLACEMENT MASTER 865 VERSO Assemble the upper guide channels, then the lower ones according to the attached diagrams For a correct assembly it is necessary to make sure that the guide channel is completely inserted in the quick coupling pins (Snap-In). Assemble the guide channels as shown in the figure.

  • Page 124: Insert Guide Channels - Replacement For Bar Diameter Variation

    9 - PART REPLACEMENT MASTER 865 VERSO 9.2.3 Insert guide channels — Replacement for bar diameter variation • Press [pupa_boss _avvio-dito] to start the bar feeder. • press to select the semiautomatic function. • Press several times until the upper guide channels open;...
  • Page 125 9 - PART REPLACEMENT MASTER 865 VERSO • Remove the block (A) and then, the first feeding carriage (B). • Remove the lower guide channels using the special wrench provided. • Replace the bar pusher supports with those of "new" diameter. 9 - Pag.
  • Page 126 9 - PART REPLACEMENT MASTER 865 VERSO • Remove the screw (E), lift the A01MP_MUM_05_03_ rear lever and move the bar feeder body backwards. WARNING — CAUTION: before performing this operation, open the upper guard. • Remove the oil recovery device (C) and sleeve (D).
  • Page 127 9 - PART REPLACEMENT MASTER 865 VERSO • Remove the lathe spindle liner if required and install a suitable liner for the "new" diameter, if necessary. • Assemble sleeve (D) of the "new" diameter and the oil recovery (C). • Move the bar feeder A01MP_MUM_05_03_01 body forwards and...
  • Page 128 9 - PART REPLACEMENT MASTER 865 VERSO device. 9 - Pag. 12 / 12...
  • Page 129 "new" diameter. • Choose an appropriate collet for the bar diameter and profile; see "GUIDE CHANNELS- BAR PUSHER-REVOLVING TIPS-COLLETS — Manual for choice". INFORMATION: contact IEMCA service department for further information. 9 - Pag. 13 / 13...
  • Page 130 9 - PART REPLACEMENT MASTER 865 VERSO WARNING — CAUTION: At every collet change (model 381p, 381p..011, 381p..021 e 386p) it is necessary to install the grub screw H and the counter screw L. WARNING — CAUTION: the collet external diameter should be at least 0.5 mm smaller than the bar pusher external diameter.
  • Page 131 9 - PART REPLACEMENT MASTER 865 VERSO • Insert the bar pusher into both supports. Properly position the bar pusher in the axial direction, so that (F) groove matches support (G). • Properly position the bar pusher in the radial direction so that in the next phase of the upper guide channel closing, the coupling between the bar pusher and the first feeding carriage (B)
  • Page 132 9 - PART REPLACEMENT MASTER 865 VERSO • Loosen all the elastic clamps (H) (socket screw key CH6 supplied). • Close the upper guide channels ( ) until sensor (D) turns on. By carrying out this operation, the upper guide channels will rest against the lower guide channels.

  • Page 133: Insert Guide Channels - Replacement Due To Failure

    9 - PART REPLACEMENT MASTER 865 VERSO 9.2.4 Insert guide channels — Replacement due to failure • Press [pupa_boss _avvio-dito] to start the bar feeder. • press to select the semiautomatic function. • Press several times until the upper guide channels open;...
  • Page 134 9 - PART REPLACEMENT MASTER 865 VERSO • Assemble the lower guide channels of the "new" diameter. INFORMATION: contact IEMCA service department further information. • Press the start button together with , to partially open the upper guide channels. 9 - Pag. 18 / 18...
  • Page 135 9 - PART REPLACEMENT MASTER 865 VERSO • Loosen all the elastic clamps (H) (socket screw key CH6 supplied). • Close the upper guide channels ) until sensor (D) turns on. By carrying out this operation, the upper guide channels will rest against the lower guide channels.

  • Page 136: Plc Battery - Replacement

    9 - PART REPLACEMENT MASTER 865 VERSO PLC BATTERY — REPLACEMENT Replace the battery every year, or when the following message is displayed: "PLC battery exhausted" PLC battery exhausted INFORMATION: when this message is displayed, the battery should replaced within day, otherwise, the "PLC/NC Software"...

  • Page 137: Recommended Spare Parts

    9 - PART REPLACEMENT MASTER 865 VERSO RECOMMENDED SPARE PARTS The parts subject to wear or easily breakable parts are listed below (for a period of two years, normal use of the bar feeder). Model Code Name Features Notes 24220136 Feeding chain 1/2”x5/16”...
  • Page 139 10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO INDEX 10.1 GUIDE CHANNELS AND BAR PUSHER ................ 2 10.2 REVOLVING TIP - TABLE ..................3 10.3 Revolving tips øGR 20÷25 - Table ................5 10.4 Revolving tips øGR 20÷25 - Table ................6 10.5 Revolving tips øGR 32÷45 - Table ................

  • Page 140: Guide Channels And Bar Pusher

    10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO 10.1 GUIDE CHANNELS AND BAR PUSHER The choice of the guide channels and the bar pusher must be made according to the diameter of the bar to be machined. The bar feeder is usually supplied with a bar pusher whose diameter is equal to the maximum bar passage of the lathe.

  • Page 141: Revolving Tip - Table

    10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO 10.2 REVOLVING TIP - TABLE The choice of the revolving tip depends on the diameter of the guide channel, and bar pusher and on the version of the collet coupling. A Guide channels B Bar pusher C Revolving tip D Collet...
  • Page 142 øGR (mm) Revolving tip Collet version– D Guide channel Bar pusher Revolving tip code (type of coupling) diameter diameter diameter Threaded (IEMCA) D71152010 With quick coupling D71152011 Threaded (IEMCA) D71152510 With quick coupling D71152511 Threaded (IEMCA) D70153210 With quick coupling...

  • Page 143: Revolving Tips Øgr 20÷25 - Table

    10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO 10.3 Revolving tips øGR 20÷25 - Table • For collets with threaded coupling (IEMCA) CH*: double-ended fork wrench DIN3110 A Collet B See file C See file 001 than 011 D Collet for pipe...

  • Page 144: Revolving Tips Øgr 20÷25 - Table

    10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO 10.4 Revolving tips øGR 20÷25 - Table • For collets with quick coupling pin "OPTIONAL" A Collet B See file C See file 001 then 602P D Ejector E Pipe collet F Revolving tip øGR øF...

  • Page 145: Revolving Tips Øgr 32÷45 - Table

    10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO 10.5 Revolving tips øGR 32÷45 - Table • For collets with treaded coupling (IEMCA) or with quick coupling pin 10 - Pag. 7 / 7...
  • Page 146 10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO A Ejector B See file C Collet for pipe D Collet E See file - 001 then - 011 F Ring G See file - 001 then - 076 H See file - 001 then - 602P See file - 001 then - 381P...

  • Page 147: Revolving Tips Øgr 51 70 - Table

    10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO 10.6 Revolving tips øGR 51 70 - Table • For collets with pin coupling (IEMCA), screw coupling (IEMCA) or threaded coupling (IEMCA) "OPTIONAL" 10 - Pag. 9 / 9...
  • Page 148 10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO A Collet B See file C See file 001 then 602P D See file 001 then 381P E Revolving tip F Collet for pipe G Ejector H STANDARD OPTIONAL L See file 001 then 011 M Ring N See file 001...
  • Page 149 10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO CH*: double-ended fork wrench DIN3110 B See conversion table therefore collet table F Ring E Revolving tip 10 - Pag. 11 / 11...
  • Page 150 10 - GUIDE CHANNELS-BAR PUSHER-REVOLVING TIPS MASTER 865 VERSO øGR øB Rotationsenhetens kod (mm) (mm) (mm) (mm) (mm) D77155110 51.5 D77155600 56.5 D77155000 60.5 D77156500 65.5 D77156800 68.5 D771557000 70.5 10 - Pag. 12 / 12...
  • Page 151 11 - COLLETS MASTER 865 VERSO INDEX 11.1 CONVERSION TABLES 001 ..................3 11.2 HEXAGONAL BARS (unit of measurement "millimetres") - Table ........3 11.3 SQUARE BARS (unit of measurement "millimetres") - Table ........5 11.4 HEXAGONAL BARS (unit of measurement "inches") - Table ......... 6 11.5 ROUND BARS - (unit of measurement "inches") - Table ..........
  • Page 152 11 - COLLETS MASTER 865 VERSO 11.27 381P..021 EJECTORS - Guide channels ø33÷46 - Table ..........33 11.28 381P..011 EJECTORS - Guide channels ø52÷71 - Table ..........35 11.29 PIPE COLLETS 386P ....................37 11.30 PIPE COLLETS - Table .................... 37 11.31 RINGS FOR COLLETS 078-225 ................

  • Page 153: Conversion Tables 001

    11 - COLLETS MASTER 865 VERSO 11.1 CONVERSION TABLES 001 11.2 HEXAGONAL BARS (unit of measurement "millimetres") - Table Before selecting the steel collet, define the internal diameter øA by referring to the table below. ØA ØA Y=Zx1,154 Y=Zx1,154 1.73 32.33 2.31 33.48...
  • Page 154 11 - COLLETS MASTER 865 VERSO ØA ØA Y=Zx1,154 Y=Zx1,154 26.55 26.2 83.08 82.5 27.71 27.5 86.55 28.86 28.5 92.32 91.75 30.02 29.8 98.1 97.5 31.17 11 - Pag. 4 / 4...

  • Page 155: Square Bars (Unit Of Measurement "Millimetres") - Table

    11 - COLLETS MASTER 865 VERSO 11.3 SQUARE BARS (unit of measurement "millimetres") - Table Before selecting the steel collet, define the internal diameter øA by referring to the table below. ØA ØA Y=Zx1,414 Y=Zx1,414 1.41 28.28 27.5 2.12 31.10 30.5 2.82 32.52...

  • Page 156: Hexagonal Bars (Unit Of Measurement "Inches") - Table

    11 - COLLETS MASTER 865 VERSO 11.4 HEXAGONAL BARS (unit of measurement "inches") - Table Before selecting the steel collet, define the internal diameter øA by referring to the table below. ØA ØA inches inches inches inches 9/64 1”3/8 39.75 1”9/16 3/16 5.25...

  • Page 157: Round Bars - (Unit Of Measurement "Inches") - Table

    11 - COLLETS MASTER 865 VERSO 11.5 ROUND BARS - (unit of measurement "inches") - Table Before selecting the steel collet, define the internal diameter øA by referring to the table below. ØA ØA ØA inches inches inches 1/32 17/32 13.5 1”1/8 28.5...

  • Page 158: Conversion Table Inches/Millimetres

    11 - COLLETS MASTER 865 VERSO 11.6 CONVERSION TABLE Inches/Millimetres Inch fraction Inch fraction Millimetres 25,400 0 50,800 0 76,200 0 1/64 0,015 625 0,396 9 25,796 9 51,196 9 76,596 9 1/32 0,031 25 0,793 8 26,193 8 51,593 8 76,993 8 3/64 0,046 875...
  • Page 159 11 - COLLETS MASTER 865 VERSO Inch fraction Inch fraction Millimetres 11/16 0,687 5 17,462 5 42,862 5 68,262 5 93,662 5 45/64 0,703 125 17,859 4 43,259 4 68,659 4 94,059 4 23/32 0,718 75 18,256 2 43,656 2 69,056 2 94,456 2 47/64...

  • Page 160: Collet For 011 Bars

    11 - COLLETS MASTER 865 VERSO 11.7 COLLET FOR 011 BARS 11.8 COLLET FOR BARS - Table WARNING — CAUTION: the collet external diameter should be at least 0.5 mm smaller than the bar pusher external diameter. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 161 11 - COLLETS MASTER 865 VERSO Internal diameter(mm) øA External diameter(mm) Diameter(mm) øD øF M5x0,5 M6x0,75 M7x0,75 11,4 M8x1 M8x1 M8x1 M8x1 16,7 M8x1 M10x1 M10x1 M10x1 23,5 M10x1 M10x1 M10x1 28,5 M10x1 30,5 11 - Pag. 11 / 11...

  • Page 162: Pipe Collets - Table

    11 - COLLETS MASTER 865 VERSO 11.9 PIPE COLLETS 012-077-377 11.10 PIPE COLLETS - Table WARNING — CAUTION: the collet external diameter should be at least 0.5 mm smaller than the bar pusher external diameter. INFORMATION: collets 377... (bar feeder BOSS) with øF M10x1 have been designed to be assembled on lower revolving tips with ø28;...
  • Page 163 11 - COLLETS MASTER 865 VERSO A Collets for pipe (type AS) øF M7x0.75 - M8x1 B Collets for pipe (type BOSS) øF M10x1 C Collets for pipe (type T560) øF M17x1 - M25x1 D Collets for pipe (type T560) øF M25x1.5 E Bar diameter F Example: 5 mm = 060...
  • Page 164 11 - COLLETS MASTER 865 VERSO External diameter(mm) øA External diameter(mm) Diameter(mm) øD øF M25x1,5 37,5 44-45 M25x1,5 42,5 M25x1,5 46,5 54-55 M25x1,5 46,5 52,5 M25x1,5 52,5 M25x1,5 56,5 M25x1,5 61,5 11 - Pag. 14 / 14...

  • Page 165: Ejector 336

    11 - COLLETS MASTER 865 VERSO 11.11 EJECTOR 336 11.12 EJECTOR — Guide channels ø<30 - Table WARNING — CAUTION: the external diameter of the ejector must be at least 0.5 mm less than the external diameter of the bar pusher. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 166 11 - COLLETS MASTER 865 VERSO øE øD øF Code no. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) M7x0.75 29.75 26.5 336803120 M8x1 30.75 26.5 336803150 M8x1 26.5 336803180 M10x1 15.5 44.4 38.5 336803200 M10x1 15.5 38.5 336803230 M10x1 15.5 38.5...

  • Page 167: Ejector - Guide Channels Ø>32 - Table

    11 - COLLETS MASTER 865 VERSO 11.13 EJECTOR — Guide channels ø>32 - Table WARNING — CAUTION: the external diameter of the ejector must be at least 0.5 mm less than the external diameter of the bar pusher. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 168 11 - COLLETS MASTER 865 VERSO øE øD Code no. (mm) (mm) (mm) (mm) 82.5 56.5 336803310 336803320 80.5 54.5 336803350 336803400 336803420 336803440 336803450 336803500 336803520 336803550 336803600 336803650 336803700 11 - Pag. 18 / 18...

  • Page 169: Collets For Bars 602P

    11 - COLLETS MASTER 865 VERSO 11.14 COLLETS FOR BARS 602P 11.15 COLLET FOR BARS - Table WARNING — CAUTION: the collet external diameter should be at least 0.5 mm smaller than the bar pusher external diameter. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 170 11 - COLLETS MASTER 865 VERSO Internal diameter(mm) øA External diameter(mm) Diameter(mm) øD øF Ø7 G6 Ø8 G6 Ø11 G6 Ø11 G6 Ø11 G6 Ø14 G6 Ø14 G6 16,5 Ø14 G6 Ø20 G6 Ø20 G6 25,5 Ø20 G6 22,75 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6...

  • Page 171: Boring Collets For Bars 601P

    11 - COLLETS MASTER 865 VERSO 11.16 BORING COLLETS FOR BARS 601P 11.17 BORING COLLETS FOR SQUARE AND HEXAGONAL BARS - Table INFORMATION: to determine the internal diameter øA do not refer to “001 - Conversion Tables”, but refer directly to the table below. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 172 11 - COLLETS MASTER 865 VERSO S square bars (S=E/1,414) S hexagonal bars (S=E/1,154) External Diameter(mm) diameter(mm) øF øD M5x0,5 Ø8 G6 Ø11 G6 * 5/16” Ø14 G6 Ø20 G6 M5x0,5 Ø8 G6 * 7/8” Ø20 G6 Ø11 G6 Ø20 G6 * 1”...

  • Page 173: Ejectors 602P

    11 - COLLETS MASTER 865 VERSO 11.18 EJECTORS 602P..011 11.19 EJECTORS —Guide channels ø13÷28 - Table WARNING — CAUTION: the external diameter of the ejector must be at least 0.5 mm less than the external diameter of the bar pusher. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 174 11 - COLLETS MASTER 865 VERSO øE øF øD Code no. (mm) (mm) (mm) (mm) 602P12011 602P15011 602P16011 27.5 602P18011 602P19011 47.5 602P20011 602P23011 50.5 602P25011 51.5 602P27011 51.5 602P29011 51.5 602P30011 51.5 602P35011 602P40011 602P45011 602P51011 11 - Pag. 24 / 24...

  • Page 175: Pipe Collets 603P

    11 - COLLETS MASTER 865 VERSO 11.20 PIPE COLLETS 603P 11.21 PIPE COLLETS - Table WARNING — CAUTION: the collet external diameter should be at least 0.5 mm smaller than the bar pusher external diameter. INFORMATION: The 603P collets.., fitted with a quick coupling allowing them to be assembled on revolving tips, are designed with an oversized length.
  • Page 176 11 - COLLETS MASTER 865 VERSO External diameter(mm) øA External diameter(mm) Diameter(mm) øD øF Ø8 G6 Ø11 G6 15-16 Ø11 G6 11,5 Ø14 G6 Ø20 G6 Ø20 G6 21.5 Ø20 G6 25,5 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 44-45 Ø20 G6 39,5...

  • Page 177: Collets For Bars 076

    11 - COLLETS MASTER 865 VERSO 11.22 COLLETS FOR BARS 076 11.23 COLLET FOR BARS - Table WARNING — CAUTION: the collet external diameter should be at least 0.5 mm smaller than the bar pusher external diameter. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 178 11 - COLLETS MASTER 865 VERSO Internal diameter(mm) øA External diameter(mm) Diameter(mm) øD øF M10x1 15,7 M10x1 16,5 M17x1 16,5 17,7 M17x1 22,8 M17x1 19,5 M17x1 21,5 21,7 M17x1 M25x1,5 16,9 28,5 M25x1,5 M25x1,5 M25x1,5 28,5 33,5 M25x1,5 M25x1,5 30,2 35,51 M25x1,5 M25x1,5...
  • Page 179 11 - COLLETS MASTER 865 VERSO Internal diameter(mm) øA External diameter(mm) Diameter(mm) øD øF M25x1,5 M25x1,5 M25x1,5 M25x1,5 M25x1,5 51,5 M25x1,5 51,5 M25x1,5 47,5 53,5 M25x1,5 53,5 M25x1,5 M25x1,5 57,5 M25x1,5 59,5 M25x1,5 M25x1,5 M25x1,5 61,5 63,5 M25x1,5 63,5 M25x1,5 11 - Pag.

  • Page 180: Collets For Bars 381P

    11 - COLLETS MASTER 865 VERSO 11.24 COLLETS FOR BARS 381P 11.25 COLLET FOR BARS - Table WARNING — CAUTION: the collet external diameter should be at least 0.5 mm smaller than the bar pusher external diameter. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 181 11 - COLLETS MASTER 865 VERSO Internal diameter(mm) øA External diameter(mm) Diameter(mm) øD øF Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 33,25 Ø20 G6 38,75 Ø20 G6 Ø20 G6 42,75 Ø20 G6 43,75 Ø20 G6 Ø20 G6 Ø20 G6 47,75 Ø20 G6...
  • Page 182 11 - COLLETS MASTER 865 VERSO Internal diameter(mm) øA External diameter(mm) Diameter(mm) øD øF Ø20 G6 Ø20 G6 56,75 Ø20 G6 Ø20 G6 Ø20 G6 Ø20 G6 61,25 63,75 Ø20 G6 65,75 11 - Pag. 32 / 32...

  • Page 183: Ejectors 381P

    11 - COLLETS MASTER 865 VERSO 11.26 EJECTORS 381P..011 - 381P..021 11.27 381P..021 EJECTORS - Guide channels ø33÷46 - Table WARNING — CAUTION: the external diameter of the ejector must be at least 0.5 mm less than the external diameter of the bar pusher. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 184 11 - COLLETS MASTER 865 VERSO øE øD Code no. (mm) (mm) (mm) 381P30021 381P31021 381P32021 381P35021 381P37021 71.5 381P40021 72.5 381P42021 72.5 381P45021 11 - Pag. 34 / 34...

  • Page 185: 011 Ejectors - Guide Channels Ø52÷71 - Table

    11 - COLLETS MASTER 865 VERSO 11.28 381P..011 EJECTORS - Guide channels ø52÷71 - Table WARNING — CAUTION: the external diameter of the ejector must be at least 0.5 mm less than the external diameter of the bar pusher. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 186 11 - COLLETS MASTER 865 VERSO øE øS øD Code no. (mm) (mm) (mm) (mm) 52.5 381P51011 52.5 381P56011 52.5 381P60011 52.5 381P65011 52.5 381P68011 52.5 381P70011 11 - Pag. 36 / 36...

  • Page 187: Pipe Collets 386P

    11 - COLLETS MASTER 865 VERSO 11.29 PIPE COLLETS 386P 11.30 PIPE COLLETS - Table WARNING — CAUTION: the collet external diameter should be at least 0.5 mm smaller than the bar pusher external diameter. INFORMATION: upon specific request, non standard collets with reduced thickness (which are not mentioned in this table) may be supplied as well.
  • Page 188 11 - COLLETS MASTER 865 VERSO External diameter(mm) øA External diameter(mm) Diameter(mm) øD øF Ø20 G6 34,75 Ø20 G6 Ø20 G6 Ø20 G6 40,25 Ø20 G6 45,5 Ø20 G6 Ø20 G6 Ø20 G6 52,25 Ø20 G6 52,5 54,75 Ø20 G6 56,75 Ø20 G6 58,75...

  • Page 189: Rings For Collets 078-225

    11 - COLLETS MASTER 865 VERSO 11.31 RINGS FOR COLLETS 078-225 11.32 RINGS FOR COLLETS - Table A Revolving tip B Collet C Ring øA øB øD øF Ring code (mm) (mm) (mm) 22540008(*) 22540004(*) 078800220(*) 22540026 M17x1 078800200 078800220 M25x1.5 22540009 078800230...

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