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IEMCA KID 80-IV Touch Instruction Manual

Automatic bar feeder
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AUTOMATIC BAR FEEDER
EN
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This manual is a translation of the original document
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
KID 80 - IV Touch
KEYBOARD INSTRUCTION MANUAL
Date# 01/07/2015
COMPILER
Bosi Andrea
ON APPROVAL
ATTACHMENTS LIST
Cod.806015445
Moretti Maurizio

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  • Page 1 All manuals and user guides at all-guides.com AUTOMATIC BAR FEEDER ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE KID 80 - IV Touch KEYBOARD INSTRUCTION MANUAL Rel. 0 Date# 01/07/2015 Cod.806015445 COMPILER Bosi Andrea...
  • Page 2 All manuals and user guides at all-guides.com...
  • Page 3 All manuals and user guides at all-guides.com MANUFACTURER IEMCA A BUCCI AUTOMATIONS DIVISION ADDRESS Via Granarolo, 167 - 48018 Faenza (RA) - ITALY Tel. 0546/698000 - Fax. 0546/46224 TYPE OF DOCUMENT KEYBOARD INSTRUCTION MANUAL PRODUCT AUTOMATIC BAR FEEDER MODEL KID 80 - IV Touch...
  • Page 4 All manuals and user guides at all-guides.com...

  • Page 5: Table Of Contents

    0-AXIS PROCEDURE (MANUAL MODE) ................6 OPERATOR PARAMETERS: OPERATION MODE ............. 8 PARAMETER ACCESSING AND DISPLAY ................. 9 2.7.1 HOW TO ACCESS AND DISPLAY IEMCA PARAMETERS ..........10 2.7.2 ACCESSING AND DISPLAYING SUBJECT MENU PARAMETERS ......... 12 PARAMETER MODIFICATION ................... 14 EXITING THE PARAMETERS.....................
  • Page 6 All manuals and user guides at all-guides.com INDEX ASSISTANCE REQUEST ...................... 2 HARDWARE AND PROGRAM IDENTIFICATION DATA ............. 3 PARAMETER LIST FOR THE OPERATOR ................4 PARAMETER LIST FOR THE REFERENCE VALUES ............8 PARAMETER LIST FOR THE AXIS FUNCTIONS ..............9 PARAMETER LIST FOR THE INTERFACE ...............

  • Page 7: Basic Information Kid 80 Siv

    All manuals and user guides at all-guides.com 1 - BASIC INFORMATION KID 80 SIV INDEX Control description ....................3 1 - Pag. 1 / 7...
  • Page 8 All manuals and user guides at all-guides.com 1 - BASIC INFORMATION KID 80 SIV Iemca reserves the right to make changes to the products described herein at any time. Thus, this document may not not exactly match the product. The data contained herein relate to a product range and are not specific to the serial number appearing on the cover.

  • Page 9: Control Description

    All manuals and user guides at all-guides.com 1 - BASIC INFORMATION KID 80 SIV Control description INFORMATION: From the touch keyboard you can start the bar feeder in Automatic mode, even when the lathe "MAN/AUT" signal is in Manual mode. INFORMATION: When the bar feeder is in Automatic mode, the bar feeding is possible only when the Lathe "MAN/AUT"...
  • Page 10 All manuals and user guides at all-guides.com 1 - BASIC INFORMATION KID 80 SIV The figure represents the control position on board the machine. 1 TOUCH-SCREEN: display and main controls 2 MAIN SWITCH: turns the power supply on and off. Position 0 (OFF) the machine is not powered.
  • Page 11 2 Programme save or recovery management access button. 3 Selects the "Operator Parameters" mode. 4 Selects the "Iemca Parameters" mode. 5 Error reset button: to restart the bar feeder after the stop caused by an error, press the button and hold it down until the bar feeder is started.
  • Page 12 All manuals and user guides at all-guides.com 1 - BASIC INFORMATION KID 80 SIV ID Progr.9 AUTOMATIC MODE Open Collet Total pieces: Machinable pieces: 17 In the bar showed, warnings received from the bar feeder during machining procedures are displayed. Their function is to guide the operator for correct operation of the machine. In detail, the possible warnings are the following ones: K1: It is displayed at the right-hand side of the bar when the bar feeder is in the bar end position.
  • Page 13 All manuals and user guides at all-guides.com 1 - BASIC INFORMATION KID 80 SIV ID Progr.9 AUTOMATIC MODE Open Collet Total pieces: Machinable pieces: 18 The bar shows the bar feeder phase during machining, in detail: Bar feeder in stand-by Bar pusher return Zero axis Bar loading...
  • Page 14 All manuals and user guides at all-guides.com...
  • Page 15 0-AXIS PROCEDURE (MANUAL MODE) ............... 6 OPERATOR PARAMETERS: OPERATION MODE ............8 PARAMETER ACCESSING AND DISPLAY ..............9 2.7.1 HOW TO ACCESS AND DISPLAY IEMCA PARAMETERS ..........10 2.7.2 ACCESSING AND DISPLAYING SUBJECT MENU PARAMETERS ........12 PARAMETER MODIFICATION .................. 14 EXITING THE PARAMETERS ..................

  • Page 16: Information For Use Kid 80 Siv

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV AUTOMATIC CYCLE START 1. Power on the lathe. 2. Power on the bar feeder, by turning the main switch to position I (ON) 3. Start the bar feeder: 4.

  • Page 17: Offset Procedure (Adjustment)

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV OFFSET PROCEDURE (ADJUSTMENT) Foreword This procedure must be performed to optimize the bar feeder axis movements. This procedure should be performed occasionally (once a month is recommended) to compensate any wear of the mechanical feeding units that could alter the AXIS control operations.

  • Page 18: Cycle Performing Mode In The Step-By-Step Function

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV CYCLE PERFORMING MODE IN THE STEP-BY-STEP FUNCTION Foreword This mode may be used for many reasons, as for instance: • to open the guide channels; •...

  • Page 19: Bar Feeder Stop

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV BAR FEEDER STOP Bar feeder stop in emergency. 1. Press the emergency button to stop the bar feeder. WARNING - CAUTION If the emergency stop is activated whilst the lathe is working, before restarting the working cycle, check that no dangerous conditions have been created due to the sudden stop.

  • Page 20: 0-Axis Procedure (Manual Mode)

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 0-AXIS PROCEDURE (MANUAL MODE) List of causes requiring the 0-Axis in manual mode: carrying out the manual 0-Axis periodically is recommended; if the bar pusher axis is moved by means of the crank or the lathe headstock is moved with the bar feeder powered off (no power supply).
  • Page 21 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 2.5.1 BAR LOADING CYCLE - FACING PROCEDURE The following procedure describes the feeding of a new bar until the facing position is reached: Set to manual mode then press the key that allows to enter the quick bar loading function to the facing position.

  • Page 22: Operator Parameters: Operation Mode

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV OPERATOR PARAMETERS: OPERATION MODE These parameters are needed for the bar feeder automatic cycle programming and should be set according to the working requirements as well as to the lathe type that is connected to the bar feeder.

  • Page 23: Parameter Accessing And Display

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV PARAMETER ACCESSING AND DISPLAY 2 - Pag. 9 / 71...

  • Page 24: How To Access And Display Iemca Parameters

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 2.7.1 HOW TO ACCESS AND DISPLAY IEMCA PARAMETERS 1. When the bar feeder is switched on the main screen appears: AUTOMATIC OR MANUAL? Bar feeder waiting 2.
  • Page 25 BROWSE the LIST 5. Enter "OPERATOR Parameters" mode Press "PARAMETER NUMBER" 6. "OPERATOR Parameters Selection" screen will be displayed on the screen, press: IEMCA Parameters Selection Enter Parameter No. (0.100) and carry on... 7. Enter the parameter number, for example "1"; the parameter value changes from 0 to 1;...

  • Page 26: Accessing And Displaying Subject Menu Parameters

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 2.7.2 ACCESSING AND DISPLAYING SUBJECT MENU PARAMETERS 1. When the bar feeder is switched on, the entry screen is displayed: Select "Specialized Operators": AUTOMATIC OR MANUAL? Bar feeder waiting 2.
  • Page 27 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV "OPERATOR Parameters Selection" screen will be displayed OPERATOR Parameters Selection FEEDING FEEDING CHECKS SETTINGS PULSES INTERFACE FACING SwTP 5. Select the desired subject from the drop down list. FEEDING 0 - Thrust to the limit stop Workpiece length...

  • Page 28: Parameter Modification

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV PARAMETER MODIFICATION 1. The desired parameter should be displayed: "Parameter screen example" 2. Select the parameter value: no. 1 Bar end adjustment Bar end Bar end Selected value: 100 (mm) (K1A) Bar end...

  • Page 29: Exiting The Parameters

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 4. At this stage the value is no longer blinking. If the value is not confirmed when entered, the last value will reappear. no. 1 Bar end adjustment Bar end Bar end (K1A)

  • Page 30: Programme Archive On Sd Memory

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 2.10 PROGRAMME ARCHIVE ON SD MEMORY "Programmes" Download/Save mode makes it possible to download into the bar feeder PLC the complete setting programmes coming from the SD card connected to the Touch keyboard. Also an already existing programme can be directly saved from the PLC into the SD card.
  • Page 31 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 4. Press the or the key to enter the desired programme number. Press the PROGRAMMES Programme name: Boss 21 N Programme No.(1..100): 0 0 2 5.
  • Page 32 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 8. Press "Exit" to return to the home screen, the display will show: "Main Menu". PRESS START Programme name: SAVE A PROGRAMME FROM PLC TO USB Repeat the procedure explained up to step 4 in the PROGRAMMES "DOWNLOAD FROM USB TO PLC"...
  • Page 33 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 4. The "Data reading in progress" procedure is displayed for a few seconds. Save Programme name: Boss 21 N Programme No.: 0 0 1 Data writing in progress A screen is displayed that asks to press the key to continue.

  • Page 34: Operator Parameters: Description

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 2.11 OPERATOR PARAMETERS: DESCRIPTION no. 1 Bar end adjustment Defines the position where the bar feeder should send the "bar end" signal to the lathe. no.
  • Page 35 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV This value refers to point (F) (maximum bar pusher feeding point), and is a higher length than value (A). The lathe enters a subprogram corresponding to a new machining cycle, where the length of the piece to be machined is shorter than the one of the main program.
  • Page 36 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV the measured value shall be added to the value set in the "Bar End 1 Adjustment" subparameter INFORMATION: The additional bush accessory on the lathe is installed if applicable from the lathe-bar feeder mechanical interface or upon customer's request.
  • Page 37 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 2 Facing length Defines the movement of the bar fore end according to point (C) (facing point). Both positive and negative values. no. 2 Facing length B - Parameter 2 (positive value) D - Parameter 2 (negative value) DEFAULT VALUE...
  • Page 38 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV Subparameters: B - Overrun admitted after (CHK with 0 mm is excluded) C - Facing to limit stop (Vmax) no. 3 Facing mode D - Facing to limit stop (Cmax) t o t h e l i m i t s t o p O v e r r u n a d m i t t e d a f t e r "...
  • Page 39 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 4 Short feeding safety During every feeding stage, it checks that the bar does not go further than the value set in parameter 6 and keeps the tolerance level set in parameter 4.
  • Page 40 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 5 Long feeding safety During every feeding stage, it checks that the bar does not go further than the value set in parameter 6 added to the value set in parameter no.
  • Page 41 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no.6 Piece length Defines the feeding value at each collet opening. This parameter is active only if parameter 35 is no.6 Piece length set to "1" or "2". When parameter 35 is set to "0", this parameter is not active.
  • Page 42 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 9 Open collet thrust delay At the "FEEDING" signal from the lathe, the bar pusher delays the feeding in accordance to the set time. Application example: it should be used when the no.
  • Page 43 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 11 Collet entry slowdown Defines the length of the slowdown section from (F) to (G). Along this section the bar moves at the collet entry speed (see parameter 12).
  • Page 44 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 12 Collet entry speed Defines the value by which the speed is reduced in the slowdown section (see parameter 11 "A"). no. 12 "Collet entry speed" F r o m "...
  • Page 45 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 13 Collet entry torque Defines the thrust value that the bar receives during its feeding in the lathe collet. It is active in the slowdown section (see no.13 Collet entry torque parameter 11).
  • Page 46 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 14 Pulse number Defines the number of pulses that the bar receives so as to simplify its feeding into the lathe collet. It is active in any point inside the "pulse window". Description of the phase order: no.
  • Page 47 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 15 Pulse stroke Defines the length of the forward and backward stroke of the pulses (see parameter 14). no. 15 Pulse stroke DEFAULT VALUE PROGRAMMABLE VALUE Kid 80 Kid 80...
  • Page 48 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 19 Spindle pulses - off-time Defines the duration of the OFF pulse given to the lathe to slow down and stop the spindle, prior to the following rotation pulse (see phase description in parameter 18).
  • Page 49 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 21 Remnant handling 0 - (Removal) (Subparameter Off) 1 - (Ejection) 2 - (Bar change advance no first feeding) no. 21 Remnant handling 3 - (Bar change advance no facing) 0 - (Removal) (Subparameter Off) Description of the phase order: at the bar end, the bar pusher and the...
  • Page 50 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV Mode 1 - (Ejection) 2 - (Bar change advance) 3 - (Bar change advance, no facing) Foreword To enable one of the two modes, the lathe should have a subprogramming function. The subprogram should control the bar stop removal at the bar end signal.
  • Page 51 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 1 - (Ejection) It is possible to choose among the two following solutions: a) Ejection with the new bar. b) Ejection with the bar pusher. a) Ejection with the new bar.
  • Page 52 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV Move point F (maximum bar pusher feeding point, see parameter 29) to the collet alignment. Description of the phase order: PHASE 1 - the lathe receives the "BAR END" signal from the bar feeder, finishes the machining of the last piece, then goes in the subprogram (bar stop removal) and sends the "FEEDING"...
  • Page 53 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV the lathe receives the "BAR END" signal, with the above mentioned conditions; the bar feeder carries out the bar pusher return, loads a new bar in the guide channels, carried out first feeding and bar loading in the bar feeder collet and then awaits the "FEEDING"...
  • Page 54 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 22 Open collet timeout This is the maximum duration time of the FEEDING phase ("OPEN COLLET"). If for any reason the bar feeder remains with the feeding enabling signal ("FEEDING"...
  • Page 55 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 25 Bar feeding handling 0 - (FEEDING END WITH BAR CHANGE): the bar feeder will stop feeding when the BAR CHANGE signal is received. 1 - (FEEDING END WITH K1): in the presence of no.
  • Page 56 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 2.Start machining. After finishing 1,000 pieces, the bar feeder will command the lathe stop. the display shows: no. 26 Pieces before lathe stop :>1000 (1000) To restart machining, the value in brackets should be reset.
  • Page 57 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 27 Minutes before the lathe stop VALUE 0 - The parameter function is disabled. VALUE >0 - When the minutes set have passed, the bar feeder signals the lathe to stop "FEEDING".
  • Page 58 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 29 Max. feeding pos. adjustment Defines the adjustments (+ or -) of point F (maximum bar pusher feeding point). Application examples: no. 29 Max. feeding pos. adjustment necessary when working with the bar pusher ejection (see parameter 21, point b);...
  • Page 59 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 30 Language 1I Defines the language of the information that appear on the display: 1 - ITALIAN no. 30 Language 2 - ENGLISH 3 - DEUTSCH 2 - Pag.
  • Page 60 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 32 K1 immediate exit 0 - (with open collet K1 is not activated). When detected, the bar end signal K1 is sent to the lathe at the "COLLET CLOSING".
  • Page 61 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 34 Feeding torque Defines the thrust value received by the bar at each "FEEDING". no. 34 Feeding torque Cmax DEFAULT VALUE PROGRAMMABLE VALUE Kid 80 Kid 80 no.
  • Page 62 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 36 K15 disabling 0 - (K15 ENABLED). Enables the warning at every use of parameter 35 in position 1. 1 - (K 15 DISABLED). Disables the warning at every use of parameter 35 position 1.
  • Page 63 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 39 Spindle stop When the bar change is carried out the signal stops the spindle. 0 - (RELAY DISABLED WITH BAR CHANGE). The relay is disabled with the bar change. no.
  • Page 64 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 40 Bar pusher return at collet closing Defines the bar pusher backward displacement at each "COLLET CLOSING". This displacement prevents the bar pusher coming into contact with the bar.
  • Page 65 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV For sliding headstock lathes; set the value of the headstock stroke plus some millimetres. Headstock stroke +2÷3 mm Headstock stroke 2 - Pag. 51 / 71...
  • Page 66 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 41 First feeding value (B) During the FIRST FEEDING phase, the carriage stops as soon as it reaches the value set in the parameter. no.
  • Page 67 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 43 First feeding speed change Allows changing the "FIRST FEEDING SPEED". Parameter: A - Speed type 0 - Slow no. 43 First feeding speed change 1 - Fast Fast Subparameters:...
  • Page 68 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV Parameter "Speed change in first feeding" 1 = Fast no. 43 First feeding speed change Fast 2000 2000 1 0 0 Speed Speed mm/minute Space covered mm V1 - Speed set in slow section V2 -...
  • Page 69 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV no. 44 Axis operation Subparameters: A - Bar pusher stop with closed collet B - Axis stop engagement delay no. 44 Axis operation C - Closed collet torque Bar pusher stop The subparameters of this parameter control with closed collet...
  • Page 70 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV INFORMATION: When working with Par.24 =1 (sliding headstock with synchronization no. 44 Axis operation device) "Closed collet torque" Bar pusher stop adjusts the thrust value with which the with closed collet bar pusher moves the bar during the Axis stop engagement...

  • Page 71: Errors - Causes - Solutions

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 2.12 ERRORS - CAUSES - SOLUTIONS During the bar feeder set-up or the piece machining, the display may highlight errors or messages. Such errors or warnings may be caused by an incorrect programming, an incorrect manoeuvre, or a mechanical or electrical fault.
  • Page 72 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV INFORMATION: Some alarms have the same name as the sensor that triggered them (for example "10-Bar feeder emergency S610.1"). The position of the sensor or button can be located by means of the description shown on the display or by means of the label inside the magazine guard.
  • Page 73 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV Button with the "general warning" symbol, allows you to view the type of alarm causing the machine to stop. Press Start By pressing the button 10 Bar feeder emergency The "Guidance text"...
  • Page 74 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV Press , the layout showing the position of the bar feeder sensors is displayed. Press to return to the main screen. Press Start 2 - Pag. 60 / 71...
  • Page 75 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV INFORMATION: the alarms referring to a specific working phase are identified within the "operating cycle" (see section 3.4). INFORMATION: All "Alarms" must be reset by pressing The alarm messages, their probable causes and related solutions are listed below.
  • Page 76 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 3 - ERROR: THE BAR FAILS TO ENTER INTO THE COLLET The bar has met the first obstacle in the pulse window as defined in parameter 14 (pulse window start - pulse window end) and has exceeded the entry attempts as defined in the same parameter (pulse number).
  • Page 77 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 5 - ERROR: SHORT FEEDING Error: A BAR PUSHER SHORT FEEDING MOVEMENT HAS BEEN DETECTED IN ACCORDANCE WITH THE SETTINGS OF PARAMETERS 5 and 6. CAUSE SOLUTION Check the tolerance values with...
  • Page 78 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 6 - LONG FEED Warning: A BAR PUSHER LONG FEEDING MOVEMENT HAS BEEN DETECTED IN ACCORDANCE WITH THE SETTINGS OF PARAMETERS 5 and 6. CAUSE SOLUTION Check the tolerance values with The tolerance values of parameters...
  • Page 79 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 8 - PRESET QTY. REACHED, RESET - P26 Warning: THE BAR FEEDER HAS STOPPED AUTOMATICALLY DURING THE MACHINING PHASE. CAUSE SOLUTION Warning Preset QTY. reached, reset! The set quantity of pieces has been Reset the number of pieces and restart.
  • Page 80 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 11 - WRONG FACING POSITION In automatic mode, the facing position has been reached and the overrun position, as defined in subparameter 3, has been exceeded. CAUSE SOLUTION When the bar does not stop in the...
  • Page 81 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 15 - STATIONARY POSITION BEFORE PULSES In automatic mode, during the facing jog, if the flag has been knocked down and the bar pusher has stooped within the pulse window as defined in parameter 14. During the bar loading phase, the bar pusher moves but it stops before knocking down the facing flag.
  • Page 82 All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 16 - AXIAL DISPLACEMENT NOT LOCKED (S1221 Off) Warning: THE AXIAL DISPLACEMENT SENSOR IS NOT ACTIVE. CAUSE SOLUTION The axial displacement device is Lock the axial displacement device. Warning not locked.
  • Page 83 This message is used to send an sms or an email informing on the automatic reset after an alarm. It can only be used by customers with IT infrastructures that allow the connection of IEMCA bar feeder to the corporate network. 2 - Pag. 69 / 71...
  • Page 84 THE ENCODER VALUE PRESET OPERATION WAS NOT CARRIED OUT CORRECTLY IN THE PRESET TIME. CAUSE SOLUTION Warning The PLC and drive connection 25 Carry out the 0- axis after a power off-on cable is broken. Contact Iemca service department. The drive is faulty. 2 - Pag. 70 / 71...

  • Page 85: Program Identification Data: Display Mode

    All manuals and user guides at all-guides.com 2 - INFORMATION FOR USE KID 80 SIV 2.13 PROGRAM IDENTIFICATION DATA: DISPLAY MODE The two following programs have been installed in the bar feeder: Push-button panel software; PLC/NC Software. For many reasons (for example the request of assistance) it could be useful to display and understand the program identification data of these programs using the following procedure.
  • Page 86 All manuals and user guides at all-guides.com...
  • Page 87 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV INDEX PROTECTED PARAMETERS: DISPLAY ................ 2 HOW TO ACCESS AND DISPLAY THE PROTECTED PARAMETERS ........ 2 PROTECTED PARAMETERS: DESCRIPTION ..............5 PARAMETERS FOR REFERENCE VALUES: DESCRIPTION ..........6 AXIS FUNCTION PARAMETERS: DESCRIPTION ............

  • Page 88: Information For Set Up Kid 80 Siv

    The main display modes are the following: Access the protected parameters Display the protected parameters Display the protected subparameters Exit the protected parameters HOW TO ACCESS AND DISPLAY THE PROTECTED PARAMETERS 1. Enter the "main screen" 2. Select "Iemca parameters" 3 - Pag. 2 / 23...
  • Page 89 Cancel 3. Enter "Password" number, then INFORMATION: Should you need to check and modify parameters between 46 and 100, please contact Iemca Service Department Select "Iemca parameters" 7. Select "BROWSE THE LIST" SELECT the NUMBER BROWSE the LIST 3 - Pag. 3 / 23...
  • Page 90 Or, to display the desired parameter, start from step 6 and select "SELECT the NUMBER" "OPERATOR Parameters Selection" screen will be displayed on the screen, press: IEMCA Parameters Selection Enter Parameter No. (0.100) SELECT the NUMBER and carry on...

  • Page 91: Protected Parameters: Description

    KID 80 SIV Enter the parameter number, for example "47"; the parameter value changes from 0 to 47; confirm: a screen appears, then press IEMCA Parameters Selection Enter Parameter No. (0.100) and carry on... The display will show parameter 47: no.

  • Page 92: Parameters For Reference Values: Description

    All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV PARAMETERS FOR REFERENCE VALUES: DESCRIPTION 0) BAR FEEDER ZERO SETTING 1) Carriage in its "completely backwards position" 2) Bar pusher in its "completely backwards position" 3) Carriage in "completely forwards position"...
  • Page 93 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no. 60 First feeding value (B) This parameter value should be entered. This is the value of the first feeding stroke, that is the distance between the front edges of the first feeding carriage in "After removal no.
  • Page 94 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no. 62 Bush value (BO) (Parameter Off) This parameter value should be entered. This is the position of the bar pusher carriage where the half-bushes are opened; it can be modified with parameter 16.
  • Page 95 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no. 64 Collet value (C) The value of this parameter is predefined by the program. Distance (mm) that the bar pusher has to travel to reach point C after the bar first feeding.
  • Page 96 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no. 66 Maximum feeding value (F) The F point is the maximum bar pusher feeding point: this value corresponds to the bar pusher stroke from its completely backwards position to point F.
  • Page 97 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no. 67 Lubrication stop value (L) (Parameter Off) This parameter value should be entered. Value where the oil pump motor for the lubrication of the guide channels stops. no.
  • Page 98 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no. 69 Maximum bar length This parameter value should be entered. Set the max. length of bars that are to be loaded. no. 69 Maximum bar length DEFAULT VALUE PROGRAMMABLE VALUE Kid 80...
  • Page 99 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV OPERATING CYCLE - DESCRIPTION START Feedings The bar feeder sends the last piece machining end signal to the lathe, the EJECTION lathe enters the bar change Phase subprogram and sends the ADVANCES...
  • Page 100 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV Bar First Feeding Phase Return Facing jog phase where the machine Phase can carry out the pulses Alarm Wrong facing Phase Facing phase position The bar feeder sends the cycle...
  • Page 101 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV 3 - Pag. 15 / 23...

  • Page 102: Axis Function Parameters: Description

    We recommend modify these parameters. However, if a modification is necessary, contact IEMCA service department. DEFAULT VALUE PROGRAMMABLE VALUE Kid 80 Kid 80 INFORMATION: The "FCMax"...
  • Page 103 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no. 72 Speed reduction during bar change Defines the speed value by which the bar pusher moves during the bar change cycle in the phases described by B, C, D, E subparameters.
  • Page 104 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no.77 Torque reduction in manual mode Defines the torque value by which the bar pusher moves in manual mode. This value is expressed as a percentage of the maximum torque.
  • Page 105 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no. 79 Torque reduction in automatic mode Defines the torque value of the bar pusher in automatic mode. This value is expressed as a percentage of the maximum torque.

  • Page 106: Interface Parameters: Description

    All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV INTERFACE PARAMETERS: DESCRIPTION no. 85 Interface signals Defines how to manage the interface signals from the lathe to the bar feeder. Subparameters: no. 85 Interface signal A - NO-E0.0Auxiliary enabling1 Auxiliary enabling1 Auxiliary enabling2...

  • Page 107: General Parameters: Description

    All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV GENERAL PARAMETERS: DESCRIPTION no. 89 Fair demo 0 - off 1 - on To activate this mode, it is necessary to set parameter 35 at 1, parameter 6 (for example) no.
  • Page 108 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no. 98 Indicators The parameter describes "Speed" and "Torque" instant values during the bar feeder working phase. It is not possible to interact with or to modify the values displayed, which are only given as an no.
  • Page 109 All manuals and user guides at all-guides.com 3 - INFORMATION FOR SET UP KID 80 SIV no. 99 SMS SMS address where to deliver messages. A Address B Subject n.99 sms C Text D a t e Hour Address Subject Text DEFAULT VALUE PROGRAMMABLE VALUE...
  • Page 110 All manuals and user guides at all-guides.com...
  • Page 111 All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV INDEX ASSISTANCE REQUEST .................... 2 HARDWARE AND PROGRAM IDENTIFICATION DATA..........3 PARAMETER LIST FOR THE OPERATOR ..............4 PARAMETER LIST FOR THE REFERENCE VALUES ............8 PARAMETER LIST FOR THE AXIS FUNCTIONS ............9 PARAMETER LIST FOR THE INTERFACE ..............

  • Page 112: Attachments Kid 80 Siv

    ASSISTANCE REQUEST For assistance request, send the list of parameters with the assigned values (attachments B, C, D, E, F, G) to IEMCA service department. In addition, it is necessary to transmit the identification data of the HARDWARE installed in the bar feeder (attachment A).

  • Page 113: Ahardware And Program Identification Data

    All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV HARDWARE AND PROGRAM IDENTIFICATION DATA Customer Date Bar feeder model Machine tool model HARDWARE IDENTIFICATION DATA Model: "CPU" CARD Serial number Model: ENABLING CARD (motor drive) Serial number Above data can be found in the "CPU"...

  • Page 114: Bparameter List For The Operator

    All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV PARAMETER LIST FOR THE OPERATOR Customer Date Bar feeder model Using machine model OPERATOR PARAMETER LIST Default value Unit of Allocated Par.No. Parameter description measuremen value KID IV Bar end adjustment mm-inches Bar end adjustment...
  • Page 115 All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV Customer Date Bar feeder model Using machine model OPERATOR PARAMETER LIST Default value Unit of Allocated Par.No. Parameter description measuremen KID IV value Spindle pulses – on time Spindle pulses –...
  • Page 116 All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV Customer Date Bar feeder model Using machine model OPERATOR PARAMETER LIST Default value Unit of Allocated Par.No. Parameter description measuremen value KID IV Closed collet speed %Vmax mm-inches Max feeding pos.
  • Page 117 All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV Customer Date Bar feeder model Using machine model OPERATOR PARAMETER LIST Default value Unit of Allocated Par.No. Parameter description measuremen value KID IV Speed change in first feeding 0=slow 1=fast Speed 1...

  • Page 118: Dparameter List For The Reference Values

    All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV PARAMETER LIST FOR THE REFERENCE VALUES Customer Date Bar feeder model Using machine model PARAMETER LIST FOR THE REFERENCE VALUES Par. Default value Unit of Parameter description Allocated value KID IV measurement...

  • Page 119: Eparameter List For The Axis Functions

    All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV PARAMETER LIST FOR THE AXIS FUNCTIONS Customer Date Bar feeder model Using machine model PARAMETER LIST FOR THE AXIS FUNCTIONS Par. Default value Unit of Allocated Parameter description measureme KID IV value...
  • Page 120 All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV PARAMETER LIST FOR THE AXIS FUNCTIONS Par. Default value Unit of Allocated Parameter description measureme KID IV value Keyboard on the opposite side 5 - Pag. 10 / 12...

  • Page 121: Parameter List For The Interface

    All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV PARAMETER LIST FOR THE INTERFACE Customer Date Bar feeder model Using machine model PARAMETER LIST FOR THE INTERFACE Default value Unit of Par.No. Allocated Parameter description measureme KID IV value Interface signals...

  • Page 122: Ggeneral Parameter List

    All manuals and user guides at all-guides.com 5 - ATTACHMENTS KID 80 SIV GENERAL PARAMETER LIST Customer Date Bar feeder model Using machine model GENERAL PARAMETER LIST Default value Unit of Par.No. Allocated Parameter description measure KID IV value ment Fair Demo 0= turned off 1= turned on...

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