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IEMCA KID 80 Manual For Use And Maintenance

Automatic bar feeder
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AUTOMATIC BAR FEEDER
EN
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
KID 80
MANUAL FOR USE AND MAINTENANCE
Rel. 1
Date
S/N
COMPILER:
ON APPROVAL:
ATTACHMENTS LIST
15/07/07
Cod.*806015410*
Bosi Andrea
Frattini Andrea

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Summary of Contents for IEMCA KID 80

  • Page 1 AUTOMATIC BAR FEEDER ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE KID 80 MANUAL FOR USE AND MAINTENANCE Rel. 1 Date 15/07/07 Cod.*806015410* COMPILER: Bosi Andrea ON APPROVAL: Frattini Andrea...
  • Page 2 MANUFACTURER: IEMCA division of IGMI S.p.A. ADDRESS: Via Granarolo, 167 - 48018 Faenza (RA) - ITALY[a capo2]Tel. 0546/698000 - Fax. 0546/46338 - 0546/46224[a capo2]TLX 550879 TYPE OF DOCUMENT: MANUAL FOR USE AND MAINTENANCE PRODUCT: AUTOMATIC BAR FEEDER MODEL: KID 80 IEMCA S.p.A.
  • Page 3 GENERAL INFORMATION KID 80 TECHNICAL INFORMATION KID 80 SAFETY – GENERAL INFORMATION KID 80 MOVEMENT AND INSTALLATION KID 80 ADJUSTMENTS AND SETTING UP KID 80 USE AND OPERATION KID 80 BAR FEEDER MAINTENANCE KID 80 TROUBLES - CAUSES - SOLUTIONS...
  • Page 5 1 - GENERAL INFORMATION KID 80 INDEX WARRANTY CONDITIONS..................2 PURPOSE OF THE MANUAL..................2 MANUFACTURER AND BAR FEEDER IDENTIFICATION..........3 ASSISTANCE REQUEST MODE ..................4 GLOSSARY AND TERMINOLOGY................4 ATTACHED DOCUMENTS ..................4 1 - Pag. 1 / 4...

  • Page 6: General Information

    Certificate” duly filled in and signed. The document must be sent by mail to: TECHNICAL SERVICE DEPARTMENT IEMCA division of IGMI spa 48018 Faenza (Ra) ITALY - Via Granarolo, 167 PURPOSE OF THE MANUAL This manual, which is an integral part of the bar feeder, has been carried out by the manufacturer in order to provide all necessary information for those who are authorised to interact with it.

  • Page 7: Danger - Warning

    1 - GENERAL INFORMATION KID 80 In order to underline some very important parts of the text or to indicate some important specifications, some symbols have been adopted. Their meaning is described below: DANGER - WARNING: indicates some situations of great danger that, if neglected, can seriously put the health and safety of people at risk.

  • Page 8: Glossary And Terminology

    1 - GENERAL INFORMATION KID 80 ASSISTANCE REQUEST MODE For any need apply to an authorised service centre. For any request of technical assistance concerning the bar feeder, indicate the data on the identification plate, the approximate hours of use and the kind of defect found.
  • Page 9 2 - TECHNICAL INFORMATION KID 80 INDEX BAR FEEDER GENERAL DESCRIPTION...............2 2.1.1 MAIN PARTS......................3 OPERATING CYCLE ....................4 2.2.1 REGULAR CYCLE ......................4 2.2.2 "FIXED PIECE FEEDING" CYCLE ................7 SAFETY DEVICES .....................9 SAFETY AND INFORMATION SIGNALS..............10 2.4.1 BAR FEEDER DIMENSIONS ..................11 2.4.2 Noise levels ......................11...
  • Page 10 2 - TECHNICAL INFORMATION KID 80 BAR FEEDER GENERAL DESCRIPTION The bar feeder in question has been designed and manufactured in order to automatically feed the bars to be machined on the lathe. It can feed bars with different (round, square, hexagonal) sections and of maximum length equal to that of the spindle liner.

  • Page 11: Technical Information

    2 - TECHNICAL INFORMATION KID 80 2.1.1 MAIN PARTS A Magazine; contains the bars to be loaded. B Bar selecting device; it takes the first bar out of the magazine and lays it on the "bar drop control device". C Bar “limit stop” device; it regulates correctly the position of the first bar inside the magazine, before it is lifted by the “bar selecting device”.

  • Page 12: Operating Cycle

    2 - TECHNICAL INFORMATION KID 80 OPERATING CYCLE The possible working cycles are listed hereunder: REGULAR CYCLE; the bar is fed by the bar feeder until it reaches the lathe “bar stop”. FIXED PIECE FEEDING; the bar feeding is exact and accurate (no lathe “bar stop” is needed).
  • Page 13 2 - TECHNICAL INFORMATION KID 80 The "bar drop control" unit (B) returns to its initial position enabling bar insertion into the guide (D). At the same time, the “bar selector” unit (C) returns to its initial position. Subsequently, the guide lifts and sets the bar in line with the loading axis.
  • Page 14 2 - TECHNICAL INFORMATION KID 80 The bar pusher (A) inserts the bar into the spindle liner. The bar ejects the remnant (F) as a residual of the previous machining, and is positioned for the facing. The lathe operating cycle starts at the beginning of the bar facing phase.
  • Page 15 2 - TECHNICAL INFORMATION KID 80 2.2.2 "FIXED PIECE FEEDING" CYCLE At the stop of the lathe operating cycle, the bar pusher (A) moves back to the limit stop position. The bar pusher (A) and the "bar drop control" unit (B) are lifted. At the same time, also the “bar selecting”...
  • Page 16 2 - TECHNICAL INFORMATION KID 80 The bar is inserted into the carriage lathe (E) that then goes back to its initial position. The guide (D) returns to its low position. The bar pusher (A) lines up with the loading axis of the lathe spindle.

  • Page 17: Safety Devices

    2 - TECHNICAL INFORMATION KID 80 SAFETY DEVICES The figure indicates the position of the devices on the bar feeder. A- Interlocked sliding guard: is associated with an interlock device (microswitch A1). At the opening of the guard, in emergency conditions, all the bar feeder and lathe functions stop.
  • Page 18 2 - TECHNICAL INFORMATION KID 80 SAFETY AND INFORMATION SIGNALS The figure indicates the position of the signals put on the bar feeder. A- Danger of crushing upper limbs: do not put hands inside when there are components in motion.
  • Page 19 2 - TECHNICAL INFORMATION KID 80 2.4.1 BAR FEEDER DIMENSIONS BAR LOADING AREA WORK AREA 2.4.2 Noise levels During the machining, the bar feeder is not noisy. The only phase where there can be some short-lasting peaks (85 dbA), is the bar loading one.
  • Page 20 2 - TECHNICAL INFORMATION KID 80 TECHNICAL DATA AND PERIMETRAL AREAS Technical data table KID 80 Ø min. 5 mm Ø Max. 70 Round bar diameter (3/16") mm (2"3/4) min. 5 mm Max. 50 mm Square bar side (3/16") (2") min.
  • Page 21 2 - TECHNICAL INFORMATION KID 80 Table of the loading axis height table Screw position X – Loading Reinforcement Threaded holes on axis height Slots on the supports the base 900÷937 1 - 5 938÷972 2 – 6 973÷1007 3 - 7 1008÷1042...
  • Page 22 2 - TECHNICAL INFORMATION KID 80 Bar and bar pusher diameter table Ø A Ø B Ø C Ø D Bar Diameter (mm) Bar pusher rod Bar pusher bearing Spindle liner diameter (mm) diameter (mm) (mm) 5÷12 10÷19 16÷60 24÷80...
  • Page 23 2 - TECHNICAL INFORMATION KID 80 EQUIPMENT DESCRIPTION (optional) AXIAL DISPLACEMENT In order to increase the performances and the versatility of the bar feeder, the manufacturer puts the equipment indicated below at the customer's disposal. BAR FEEDER-LATHE GUIDE: directs the bar in the section between the bar feeder and the lathe.
  • Page 24 2 - TECHNICAL INFORMATION KID 80 Table of the loading axis height with axial displacement Screw position X – Loading Reinforcement Threaded holes on axis height Slots on the supports the base 900÷967 1 - 3 968÷999 2 – 4 1000÷1037...
  • Page 25 3 - SAFETY – GENERAL INFORMATION KID 80 INDEX GENERAL SAFETY REGULATIONS................2 HANDLING AND INSTALLATION - Safety ..............3 ADJUSTMENTS AND SETUP - Safety................3 USE AND OPERATION - Safety..................4 BAR FEEDER MAINTENANCE - Safety ................4 3 - Pag. 1 / 4...

  • Page 26: General Safety Regulations

    Comply strictly with the health and safety regulations at work issued by the relevant authorities in each country. • IEMCA declines any liability whatsoever for injury to persons or damage to property if the relevant safety regulations are disregarded. 3 - Pag. 2 / 4...

  • Page 27: Safety - General Information

    3 - SAFETY – GENERAL INFORMATION KID 80 HANDLING AND INSTALLATION - Safety • The bar feeder must be handled using suitable means and methods only. • Persons must not stand or transit underneath a suspended load, or within the range of action of the crane, lift truck or other suitable lifting and transport means.
  • Page 28 • Keep drain oil in suitable containers and deliver it to companies specialized in the storage and disposal of polluting waste products. • Avoid environment pollution. • Use original IEMCA spare parts only. 3 - Pag. 4 / 4...
  • Page 29 4 - MOVEMENT AND INSTALLATION KID 80 INDEX PRELIMINARY NOTE ON MOVEMENT AND INSTALLATION ........2 PACKAGING AND UNPACKAGING ...............2 TRANSPORT .....................3 MOTION AND LIFTING ..................3 BAR FEEDER INSTALLATION (without displacement) ...........4 INSTALLATION PHASES ..................5 4.6.1 Loading axis height variation ..................5 4.6.2...
  • Page 30 4 - MOVEMENT AND INSTALLATION KID 80 PRELIMINARY NOTE ON MOVEMENT AND INSTALLATION INFORMATION: move and install the machine-tool by respecting the information provided by the manufacturer, which is directly written on the package, machine and in the operation instructions. The person who is authorised to carry out these operations shall prepare, if necessary, a "safety plan"...
  • Page 31 4 - MOVEMENT AND INSTALLATION KID 80 TRANSPORT The transport can be carried out by different means, according to the destination. The diagram represents the most used solutions. In the transport phase, in order to avoid untimely movements, provide an adequate anchorage to the means of transport.

  • Page 32: Warning / Caution

    4 - MOVEMENT AND INSTALLATION KID 80 BAR FEEDER INSTALLATION (without displacement) WARNING - CAUTION: the installation and connections must be carried out according to the indications provided by the manufacturer. The responsible person will also take into account all regulative and law requirements, carrying out all the installations and connections workmanlike.
  • Page 33 4 - MOVEMENT AND INSTALLATION KID 80 INSTALLATION PHASES All the installation phases to be followed in sequence are described in the following paragraphs. 4.6.1 Loading axis height variation The bar feeder is generally supplied with the loading axis height aligned to that of lathe spindle. If you need to change it, proceed as follows: •...
  • Page 34 4 - MOVEMENT AND INSTALLATION KID 80 4.6.3 Magazine positioning For the positioning proceed as follows. • Lift the magazine with the help of a lifting device. Make sure that during lifting, the pin (B) is correctly inserted in the cam housing (C).
  • Page 35 4 - MOVEMENT AND INSTALLATION KID 80 • Fix the upper end of the rod to the block (G) by means of a self-locking nut (H). • Install the bar feeder-lathe guide (if provided). • Install the safety grid (fixed guard).
  • Page 36 4 - MOVEMENT AND INSTALLATION KID 80 • Remove two sections (C) from the guide channel in order to use the beam plane to check the levelling • Verify the alignment of both bar feeder axes and levelling. • Adjust the loading axis vertically through screws (D).
  • Page 37 4 - MOVEMENT AND INSTALLATION KID 80 4.6.5 Bar feeder fastening INFORMATION: considering that this operation is fundamental to assure in time the bar feeder stability and the WARRANTY VALIDITY, the person who is authorised to carry it out, will have to take extreme care of it.
  • Page 38 4 - MOVEMENT AND INSTALLATION KID 80 INSTALLATION PHASES All the installation phases to be followed in sequence are described in the following paragraphs. 4.8.1 Loading axis height variation The bar feeder is generally supplied with the loading axis height aligned to that of lathe spindle. If you need to change it, proceed as follows: Prepare the bar feeder for lifting.
  • Page 39 4 - MOVEMENT AND INSTALLATION KID 80 4.8.2 Magazine positioning For the positioning proceed as follows. • Lift the magazine with the help of a lifting device. Make sure that during lifting, the pin (B) is correctly inserted in the cam housing (C).
  • Page 40 4 - MOVEMENT AND INSTALLATION KID 80 • Fix the upper end of the rod to the block (G) by means of a self-locking nut (H). • Install the bar feeder-lathe guide (if provided). • Install the safety grid (fixed guard).
  • Page 41 4 - MOVEMENT AND INSTALLATION KID 80 4.8.3 Alignment and levelling INFORMATION: not only alignment and levelling are fundamental for the correct running of the bar feeder and for the WARRANTY VALIDITY, but also they must be carried out only by a SKILLED STAFF WITH PRECISE TECHNICAL COMPETENCE.

  • Page 42: Warranty

    4 - MOVEMENT AND INSTALLATION KID 80 Remove two sections (C) from the guide channel in order to use the beam plane to check the levelling. Verify the alignment of both bar feeder axes and levelling. Adjust the loading axis vertically through screws (B).
  • Page 43 4 - MOVEMENT AND INSTALLATION KID 80 Drill the floor in the direction of the frame holes. Fasten the frame with the expansion plugs. Reinstall the two guide sections after making sure that alignment, levelling and fastening are carried out correctly.

  • Page 44: Electric Connection

    4 - MOVEMENT AND INSTALLATION KID 80 ELECTRIC CONNECTION INFORMATION: the connections to the power supply must be carried out following the indications on the wiring diagram provided by the manufacturer. The person who is authorised to carry out this operation, shall have special skills and experience acquired and recognised in the specific area.
  • Page 45 5 - ADJUSTMENTS AND SETTING UP KID 80 INDEX PRELIMINARY NOTE ON ADJUSTMENT ..............2 MAGAZINE ADJUSTMENT AND BAR SELECTION............2 LOADING AXIS ADJUSTMENT ...................4 BAR FEEDER-LATHE GUIDE ADJUSTMENT..............5 FEEDING BELT ADJUSTMENT ...................6 5 - Pag. 1 / 6...
  • Page 46 5 - ADJUSTMENTS AND SETTING UP KID 80 PRELIMINARY NOTE ON ADJUSTMENT INFORMATION: before carrying out any adjustment, start all safety devices provided and check if it is necessary to inform the staff operating around and people close to the area.
  • Page 47 5 - ADJUSTMENTS AND SETTING UP KID 80 The adjustment must be carried out according to the diameter of the bar to be loaded. For the adjustment proceed as follows: Turn lever (A) to adjust bar magazine inclination according to the type of the bars to be machined.
  • Page 48 5 - ADJUSTMENTS AND SETTING UP KID 80 LOADING AXIS ADJUSTMENT Carry out guide channel height adjustment according to the section of the bars to be machined. Please carry out guide channel height adjustment following these instructions. Round bars: set the bar diameter measurement on the millimetre-counter.
  • Page 49 5 - ADJUSTMENTS AND SETTING UP KID 80 Setting bar diameters of less than ø10 (between ø10 and ø5) the guides do not move any further upwards: The bar may hence not be centred with the spindle axis and could cause vibrations.
  • Page 50 5 - ADJUSTMENTS AND SETTING UP KID 80 FEEDING BELT ADJUSTMENT For the adjustment proceed as follows: Open the upper guard. To check the belt tension, adopt the method indicated in the figure. The resulting value (C) must be 10 to 15 mm.
  • Page 51 6 - USE AND OPERATION KID 80 INDEX PRELIMINARY NOTE ON USE AND OPERATION ............2 CONTROL DESCRIPTION ..................3 KEYBOARD CONTROLS DESCRIPTION...............4 LIGHT INDICATOR DESCRIPTION ................5 BAR PREPARATION (sections and tubes) ..............6 MAGAZINE LOADING....................6 BAR FEEDER TOOLING.....................6 BAR PUSHER CHANGE....................7 LATHE SPINDLE LINER CHANGE ................8 6.10...

  • Page 52: Use And Operation

    6 - USE AND OPERATION KID 80 PRELIMINARY NOTE ON USE AND OPERATION INFORMATION: the incidence of injuries cased by the use of machines, depends on many factors that cannot always be prevented and checked. Some accidents can depend on...

  • Page 53: Control Description

    6 - USE AND OPERATION KID 80 CONTROL DESCRIPTION The figure represents the control position on board the machine. 1) Main switch; to turn power supply on and off. 0 (OFF) power supply is off. I (ON) power supply is on.

  • Page 54: Enter Button

    6 - USE AND OPERATION KID 80 KEYBOARD CONTROLS DESCRIPTION 9) F1 BUTTON; to display bar feeder operation parameters. F2 BUTTON; to display bar feeder status page (carriage position, number of pieces). F3 BUTTON; button not enabled. F4 BUTTON; to display the bar feeder and programme identification data.
  • Page 55 6 - USE AND OPERATION KID 80 LIGHT INDICATOR DESCRIPTION Flashing orange light (OPT): Signals that there is only one bar in the magazine. This signal will continue until the bars in the magazine have run out. Flashing blue light (OPT): Signals that the bar feeder is carrying out the bar change.

  • Page 56: Magazine Loading

    6 - USE AND OPERATION KID 80 BAR PREPARATION (sections and tubes) The bars, before being loaded in stock, must be chamfered in their lathe inlet end, in order to remove any excessive burrs. In the case of tubes, insert a plug (A) in order to create a bearing surface for the bar pusher and to prevent the coolant coming out.
  • Page 57 6 - USE AND OPERATION KID 80 -Replace, if necessary, the lathe reduction noses. -Adjust the magazine and the bar pushing frame. -Adjust the loading axis. -Adjust the bar feeder-lathe guide (OPTIONAL) -Prepare the bars and load them on the magazine.
  • Page 58 6 - USE AND OPERATION KID 80 LATHE SPINDLE LINER CHANGE We recommend you to use a spindle liner in order to guide the bar correctly into the lathe. This device is to be installed onto the lathe front side. The inner diameter of the reduction nose must be one millimetre larger than the outer diameter of the bar pusher bearings (see "Bar and...

  • Page 59: Automatic Cycle Start

    6 - USE AND OPERATION KID 80 6.10 AUTOMATIC CYCLE START If the bar feeder conditions allow no automatic cycle start, please follow these instructions: • Turn on lathe power supply. • Rotate the bar feeder main switch to I (ON) position to connect the power supply.
  • Page 60 6 - USE AND OPERATION KID 80 Bar loading into the lathe, when no bar (or remnant) is inside the lathe. • Press the button on the machine to start the bar feeder and hold it down until the indicator-light on the push-button lights up.

  • Page 61: Normal Stop

    6 - USE AND OPERATION KID 80 6.11 NORMAL STOP Follow the instructions given hereunder to stop bar feeder operations after machining stop. INFORMATION: press no emergency buttons for normal stop. • Wait until piece machining has been completed and the automatic cycle has stopped.
  • Page 62 6 - USE AND OPERATION KID 80 6.12 EMERGENCY STOP AND RESTART INFORMATION: press lathe or bar feeder emergency button in case of impending danger only. Bar feeder and lathe operations will stop immediately. Restore ordinary operation conditions then release button to allow the unit restart.
  • Page 63 6 - USE AND OPERATION KID 80 6.13 “STEP BY STEP” You will have to activate a "step by step" cycle if you wish to check bar feeder operating conditions: It is possible to start either a complete operating cycle or a partial cycle.
  • Page 64 6 - USE AND OPERATION KID 80 • Turn selector switch and hold it to the left; the bar pusher will reach its limit position. • Turn the selector switch to the right and leave it turned: the bar pusher and guide are raised without loading the bar.
  • Page 65 7 - BAR FEEDER MAINTENANCE KID 80 INDEX PRELIMINARY NOTE ON MAINTENANCE..............2 SCHEDULED MAINTENANCE ..................3 GREASING POINTS ....................4 DISPLACEMENT DEVICE USE ..................5 7 - Pag. 1 / 6...
  • Page 66 7 - BAR FEEDER MAINTENANCE KID 80 PRELIMINARY NOTE ON MAINTENANCE INFORMATION: before carrying out any maintenance, start all safety devices provided and check if it is necessary to inform the staff operating around and people close to the area. In particular, it is recommended to adequately signal the adjacent areas and to prevent anyone from approaching all the devices that, if started, could cause unexpected damage and harm to people.

  • Page 67: Scheduled Maintenance

    7 - BAR FEEDER MAINTENANCE KID 80 SCHEDULED MAINTENANCE INFORMATION: keep the bar feeder in conditions of maximum efficiency, carrying out the programmed maintenance operations provided by the manufacturer. Good maintenance will allow the best performances, a longer service life as well as constant keeping of safety requirements.

  • Page 68: Greasing Points

    7 - BAR FEEDER MAINTENANCE KID 80 GREASING POINTS Grease Grease 7 - Pag. 4 / 6...

  • Page 69: Warning / Caution

    7 - BAR FEEDER MAINTENANCE KID 80 DISPLACEMENT DEVICE USE WARNING - CAUTION: before carrying out this intervention, disconnect the bar feeder power supply. During the intervention take extreme care so as not to damage the connection cables. Perform this operation following the instructions...
  • Page 70 7 - BAR FEEDER MAINTENANCE KID 80 7 - Pag. 6 / 6...
  • Page 71 7 - BAR FEEDER MAINTENANCE KID 80 INDEX PRELIMINARY NOTE ON MAINTENANCE..............2 SCHEDULED MAINTENANCE ..................3 GREASING POINTS ....................4 DISPLACEMENT DEVICE USE ..................5 7 - Pag. 1 / 6...
  • Page 72 7 - BAR FEEDER MAINTENANCE KID 80 PRELIMINARY NOTE ON MAINTENANCE INFORMATION: before carrying out any maintenance, start all safety devices provided and check if it is necessary to inform the staff operating around and people close to the area. In particular, it is recommended to adequately signal the adjacent areas and to prevent anyone from approaching all the devices that, if started, could cause unexpected damage and harm to people.
  • Page 73 7 - BAR FEEDER MAINTENANCE KID 80 SCHEDULED MAINTENANCE INFORMATION: keep the bar feeder in conditions of maximum efficiency, carrying out the programmed maintenance operations provided by the manufacturer. Good maintenance will allow the best performances, a longer service life as well as constant keeping of safety requirements.
  • Page 74 7 - BAR FEEDER MAINTENANCE KID 80 GREASING POINTS Grease Grease 7 - Pag. 4 / 6...
  • Page 75 7 - BAR FEEDER MAINTENANCE KID 80 DISPLACEMENT DEVICE USE WARNING - CAUTION: before carrying out this intervention, disconnect the bar feeder power supply. During the intervention take extreme care so as not to damage the connection cables. Perform this operation following the instructions...
  • Page 76 7 - BAR FEEDER MAINTENANCE KID 80 7 - Pag. 6 / 6...
  • Page 77 8 - TROUBLES - CAUSES - SOLUTIONS KID 80 INDEX GENERIC TROUBLESHOOTING .................2 BAR MAGAZINE TROUBLESHOOTING ................2 TROUBLESHOOTING DURING BAR FEEDING .............2 8 - Pag. 1 / 2...
  • Page 78 8 - TROUBLES - CAUSES - SOLUTIONS KID 80 GENERIC TROUBLESHOOTING TROUBLES CAUSES SOLUTIONS The bar feeder will not start Blackout. Check the electrical connection Open guard. Close the guard. Emergency devices on. Disconnect the emergency devices. The bar feeder has been reset No lathe signal.
  • Page 79 9 - PARTS REPLACEMENT KID 80 INDEX PRELIMINARY NOTE ON PARTS REPLACEMENT ............2 REPLACEMENT OF THE FIXED TIP ................2 FEEDING BELT REPLACEMENT..................2 PLC BATTERY REPLACEMENT ...................3 RECOMMENDED SPARE PARTS .................4 BAR FEEDER DISMANTLING ..................4 9 - Pag. 1 / 4...

  • Page 80: Parts Replacement

    9 - PARTS REPLACEMENT KID 80 PRELIMINARY NOTE ON PARTS REPLACEMENT Before carrying out any replacement, start all safety devices provided and check if it is necessary to inform the staff operating around and people close to the area. In particular, it is recommended to adequately signal the adjacent areas and to prevent anyone from approaching all the devices that, if started, could cause unexpected damage and harm to people.
  • Page 81 9 - PARTS REPLACEMENT KID 80 PLC BATTERY REPLACEMENT Replace the battery once a year. WARNING – CAUTION: if this device is not replaced PLC troubles may turn up. Switch bar feeder power supply off. Open the doors of the electrical control panel, take out the battery and put in the new one (battery type: SIEMENS 6ES7 291-88A20-0XA0).

  • Page 82: Recommended Spare Parts

    9 - PARTS REPLACEMENT KID 80 RECOMMENDED SPARE PARTS INFORMATION: replace the too worn parts by using original spare parts. Use only oil and grease recommended by the manufacturer. All the above hints will assure the good performance of the bar feeder as well as its safety.

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