EKKO EK13 Manual
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EKKO EK13 Manual

Counter balanced stacker
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Specification
Counter Balanced Stacker
EK13/EK13-130
EK14/EK14-130
EK13S/EK14S
Note: Please read this manual before using product

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Summary of Contents for EKKO EK13

  • Page 1 Specification Counter Balanced Stacker EK13/EK13-130 EK14/EK14-130 EK13S/EK14S Note: Please read this manual before using product...

  • Page 2: Table Of Contents

    Contents 1、Models......................- 2 - 1.1 Summarize..................- 2 - 1.2 Model of parameters................- 2 - 2、Basic structure and principle..............- 4 - 2.1 Basic structure..................- 4 - 2.2 Operating principle................- 5 - 2.3 Electrical principle................- 8 - 2.4 Hydraulic Principle................- 11 - 3、Safety operation and matters needing attention........

  • Page 3: 1、Models

    Counterbalance Walkie Stackers. Models EK13 and EK13-130 load capacity is 2,860 lbs. Model EK13 max lifting height is 118”. Model EK13-130 max lifting height is 130” Model EK14 and EK14-130 Load capacity is 3300lbs.Model EK14 max lifting height is 118”. Model EK14-130 max lifting height is 130”...
  • Page 4 Model EK13-130 EK13 EK14-130 EK14 Load capacity Power Power Power Power Operator type Walking Walking Walking Walking Load capacity 2860 2860 3300 3300 (lbs.) Load center (in) distance Wheel base (in) Lifting height (in) Free lifting height (in) Lowered mast...

  • Page 5: 2、Basic Structure And Principle

    Max. gradient performance, 6/10 6/10 6/10 6/10 laden/unladen Lift speed, (in/s) 4/5.1 4/5.1 4/5.1 4/5.1 laden/unladen Lowering speed, (in/s) 5.3/4.7 5.3/4.7 5.3/4.7 5.3/4.7 laden/unladen Charger 24V/30 24V/30 24V/30 24V/30 Driving Motor 24V/2.0kw 24V/2.0kw 24V/2.0kw 24V/2.0kw Lifting Motor 24V/2.5kw 24V/2.5kw 24V/2.5kw 24V/2.5kw Steering Motor 24/0.2kw...

  • Page 6: Operating Principle

    Description Description Key switch Operating handle Electricity meter Main frame Handle bar Door frame assembly Cover 2.2 Operating principle 2.2.1 Running system The unit’s running system is powered by the battery. (The AC Motor gear reduces high speed low torque into low speed high torque, in the end by the driving wheel to perform efficiently.
  • Page 7 2.2.3 Operating system 1.Forward and hypokinesis switch 2.Lifting and lowering switch 3. Fahrschalter 4.Belly switch 5.Horn button EK13/EK13-130/EK14/EK14-130 Operating handle 1. Side shifter switch 2. Tilt backward &forward switch 3. Horn 4. Lift up/ Lower down switch 5. Accelerator 6. Emergency revise switch...
  • Page 8 2.2.4 Braking system Braking performance depends on road conditions and vehicle load。 The brakes can be activated as follows： Move the Fahrschalter (3) to position ‘0’(middle position). The vehicle will brake until it stops. Move the Fahrschalter (3) in the opposite direction. The vehicle will brake until it begins to move in the opposite direction.

  • Page 9: Electrical Principle

    deposit them on shelves. The lifting chain and will move the whole inner frame by lifting the oil cylinder telescopic to activate Stacking process is implemented by the control operation of oil cylinder telescopic. 2.3 Electrical principle 2.3.1 Electrical principle The unit’s electrical system provides the movement and function operations.
  • Page 10 Electrical Principle Chart (EK13/EK13-130/EK14/EK14-138) - 9 -...
  • Page 11 Electrical Principle Chart with side shifter (EK13S/EK14S) - 10 -...

  • Page 12: Hydraulic Principle

    2.4 Hydraulic Principle Hydraulic power is provided by the oil pump motor. Two lifting cylinders are used to raise the fork. The hydraulic system pressure is tested before installation. The hydraulic system cannot be adjusted by EKKO MHE. Hydraulic Chart(EK13/EK13-130/EK14/EK14-138)

  • Page 13: General Rule

    Hydraulic Chart with side shifter(EK13S/EK14S) 3 、 Safety operations and matters requiring attention 3.1 General rule 3.1.1 The operator must have a forklift operation qualification provided by the relevant departments of training before driving a forklift. 3.1.2 The operator must read the complete instructions before use. Only after fully understanding the operating method may the operator use the - 12 -...

  • Page 14: Storage And Transportation

    forklift. 3.1.3 Forklift trucks may not carry passengers. 3.1.4 Operators must pay special attention to people nearby as well as fixed objects. 3.1.5 The user shall not modify, add or remove the forklift parts without the manufacturer's approval as this may affect the performance of the forklift.
  • Page 15 ○ 1 Insert the key into the key switch. Turn the key to the right. Lift the red emergency power button. The equipment is not operational. ○ 2 The fork rises from the ground about 4 in. ○ 3 Disengage parking brake. ○...

  • Page 16: Safe Operation Rules

    desired. Re-orient pallet to vertical position. Lower fork until pallet is on floor (or shelf). Reverse unit to remove fork from pallet. 3.5 Safe Operation Rules 3.5.1 Requirements for drivers: The equipment must be operated by a trained staff. They should demonstrate safe protocol and just as a driver of a vehicle.
  • Page 17 and warning notes described in the previous operating instructions must be used. 3.5.9 Driving in public places: the vehicle is forbidden to drive in public places other than special areas. 3.5.10 distance between vehicles: Keep in mind that the vehicle in front could suddenly stop at any time, so please keep an appropriate distance.

  • Page 18: 4、Maintenance And Service Manual

    manufacturer checks and approves the changes, nameplates, labels and markings of Operation and Maintenance Manuals must be modified as well. 4、Maintenance and Service Manual 4.1 Repair and maintenance of safety procedures Maintenance technician: The maintenance and service should only be performed by special personnel trained by the manufacturer.

  • Page 19: Routine Maintenance (Before Every Shift)

    changing the hydraulic assembled parts, the oil pipe should be also changed. 4.2 Routine Maintenance (Before every shift) 4.2.1Check the liquid level of electrolyte in the accumulator. The liquid level will be higher when being recharged. 4.2.2 Check every pole, every cable and their covers. 4.2.3 Check if the accumulator box is secured.
  • Page 20 4.4.1 Maintenance Technician Only qualified technicians can perform operations on the accumulator such as recharging, maintenance and replacing. Before operation carefully read instruction, manuals including operation manual, replenishment preparation and recharging requirements. 4.4.2 Fire Prevention Measures Never smoke or use open fire when performing operations on the accumulator.
  • Page 21 9) During recharging or using, the liquid level of electrolyte lowers because of water evaporation, so pure water should be added. It is not allowed to add electrolyte with a specific weight of 1.280. 10) If individual cell fails, identify the cause and repair the cell immediately. Replace the cell when it cannot be repaired.
  • Page 22 4.4.6 Storage, transportation and installation of the accumulator The stacker must be parked on level steady ground. To prevent short circuit, naked cable ends and the terminal posts should be covered with insulated covers. When pulling out the accumulator, properly arrange removed accumulator's connectors and cables without blocking access of the accumulator.

  • Page 23: 5、Repair Manual

    Red blinking 0-20% Battery discharge of 70%: red lamp will be blinking “Energy storage”; Battery discharge of 80%: two lamps will blinking “run out of battery”, Full Need to recharge Low battery 4.4.8 Charging The Electric stackers are supplied with a special charger for recharging. A:Read the instruction manual carefully before recharging.

  • Page 24: Preparation Before Repair

    Emergency Stop Switch not open Open the Emergency stop switch Check the battery charge ， Battery power ran out recharge if it necessary The stacker is being charged Interrupt charging process The fuse is damaged Check the fuse According to the "vehicle cannot The stacker is not running move"...

  • Page 25: Check Hydraulic Oil Level

    accumulator. 5.3 Check hydraulic oil level — Get the stacker ready for maintenance or repair. — Open the cover of electric unit. — Check hydraulic oil level in oil tank. Check the hydraulic oil level only after the fork and main frame are lowered to their lowest position.

This manual is also suitable for:

Ek13-130Ek14Ek14-130Ek13sEk14sEk14 series

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