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Related Manuals for EKKO EK18RR
Summary of Contents for EKKO EK18RR
- Page 1 SPECIFICATION Scissor Reach Electric Truck EK18RR & EK18RRL 20200905V01...
- Page 2 In order to meet the needs of the national environmental protection request,To reduce industrial pollution and improve productivity,we develop new series of EK18RR & EK18RRL Type Scissor Reach Electric Truck . on the basis of absorption of the advantages of domestic & overseas battery truck,they are especially suitable for cargo loading and unloading, handling, stacking, etc for food, bank, light textile, station, port, logistics and other enterprises.
- Page 3 The Statement Our company production model EK18RR & EK18RRL Type Scissor Reach Electric Truck is a special motor vehicle used in factory ,tourist attractions ,amusement places which is specified by “special equipment safety supervision regulations” .
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Page 4: Table Of Contents
Contents 1.The General Introduction..................1 2.Proper usage......................2 3.Introduction of the product..................4 3.1Model Overview....................4 3.2Model parameters....................5 3.3Safe operation and warning labels..............8 3.4Name plate ......................8 4.Safety Caution......................9 5.Test run,Transportation,Outage............... 10 5.1Test run ......................10 5.2Lifting & Transportation...................10 5.3Outage........................ 11 6.Routine Inspection....................11 7.The Schematic diagram of Operating Mechanism......... - Page 5 8.13Monitor......................19 9Changing and Replacement for battery............20 9.1Replacement ....................20 9.2Battery display....................21 10.Maintain Introduction..................22 10.1Maintenance list....................23 10.2Lubrication point.....................24 10.3Check and refill hydraulic oil................. 24 10.4Check the electrical fuse................. 25 10.5 Remove and reinstall the shield..............25 11.Trouble shooting ....................26 12.After-sales service..................... 27 13.Electrical Schematic diagram................
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Page 6: The General Introduction
1.The General Introduction EK18RR & EK18RRL Type Scissor Reach Electric Truck uses a battery as the power source and AC motor as power to drive the truck through gear transmission,The lifting of the fork is driven by the AC motor hydraulic drive to push the cylinder to lift and lower the cargo,Move the cargo forward &... -
Page 7: Proper Usage
size and more flexible operation, and is especially suitable for working in narrow passages. The service environment： a.Altitude does not exceed 3937ft； b. Indoor room temperature at +5℃ to +40℃ ； c.When environment temperature at +40℃,the relative humidity can’t over 50%,at low temperature ,allow bigger relative humidity d.Firm,Flat ground 。... - Page 8 Modification Any modification that may affect the truck rated capacity,stability,or safety operations must be approved in advance by the Truck’s original manufacturer or Its authorized Manufacturer or its successor.This includes the effects of changes such as Braking ,steering ,Visibility,and the addition of removable accessories. After the manufacturer or its successor approves the modification or change ,The capacity name plate ,Label,identification marks,operation and maintenance manual must be changed accordingly...
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Page 9: Introduction Of The Product
3.Introduce of the product 3.1Overview of main components Figure 1 main components Table 1 main components 1.Overhead guard 2.Joystick 3.Steering wheel assembly 4.Foot switch 5.Main frame assembly 6.Battery 7.Fork carriage assembly 8.Fork 9.Door frame assembly... -
Page 10: Model Parameters
3.2Truck schematic diagrame & Model parameters Figure 2 Schematic diagram... - Page 11 Table 2The main technical parameters of the standard version. Model EK18RR EK18RRL Drive type Electric Electric Type of operation Stand on Stand on Characteristics Q (t) Rated load capacity 3960 3960 c (mm) Load centre 19.7 19.7 x (mm) Axle centre to fork face 14.65...
- Page 12 4.37 Spoke length 9/9.5 9/9.5 190/230 190/230 Travel speed,laden/unladen (km/h) Lifting speed, with/without 300/290 300/290 (mm/s) load Lowering speed, with/without 100/110 100/110 (mm/s) load Performance Reach speed, with/without 6/10 6/10 (mm/s) load Maximum climbing ability, Electromagnetic Electromagnetic with/without load Brake Type 5.10 Drive Motor (kW)
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Page 13: Safe Operation And Warning Labels
3.3Safe operation and warning labels A.Refueling sign B.Nameplate C. warning label D.Load capacity Sign E.our kinds of misoperations are prohibited F.It is forbidden to stand on /off the fork G.Load capacity chart H.Hook sticker I.Warning be careful to pinch your hands Figure 3 label diagram 3.4Nameplate Figue4 Nameplate... -
Page 14: Safety Caution
4.Safety Caution ！ Please don’t • When travel outdoor,The stacking operation makes the lifting height of the cargo higher than the lifting point • Place the foot or hand under or into the lifting mechanism • Allow Non-Operators to stand in front of or behind the truck durning moving or lifting / lowering •... -
Page 15: Test Run,Transportation,Outage
• operated (such as caused by others),turn off the car power and remove the key when not operating 5.Test run,Transportation,Outage 5.1Test run Table 3 test data Model EK18RR & EK18RRL Packing weight（LBS） About 8074 Lifting height（Inch） 196.85 Size（Inch） 106.3*104.33*59.06 After receiving our new forklift or when it needs to be retest please with process with following steps before (the first )operation of the forklift : •... -
Page 16: Outage
The rope point can referred to figure 6 Transportation The Truck should be firmly fixed on the truck during transportation Lowered fork and parking the truck safety As figure 6 shows Use the special binding belt to fix the tow big ribs of the car .And fixed other side on the carrier 5.3Outage Fig6 Fixed Point... - Page 17 • Check if the wheels can move smoothly • Press the emergency stop button to check the emergency brake function • Check the lift function, tilt function and Reach function of the forklift • Check the Buzzer • Check whether the display is displayed normally •...
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Page 18: The Schematic Diagram Of Operating Mechanism
7.The Schematic diagram of Operating Mechanism 7.1 Schematic diagram Fig 9 Key Switch Fig 7 Operating console Fig 8 Schematic diagram of the joystick 7.1 Schematic diagram of Driving and Lifting & lowering Fig 10.1 Driving diagram Fig10.2 Lifting& Lowering diagram... -
Page 19: 8Operating Specification
8.Operating specification Please follow the warning and safety instructions before operating the car ！ (see as chapter 4) Please Ensure that cargo or other equipment will not lead to poor visibility before operating the car Ensure cargo level and stable placed .And conduct daily inspection .Insert the key into the key Switch(Figure 9),Turn the key clockwise to “ON”... -
Page 20: Lifting Up
8.3Lifting up ！ Pls don’t overload,The related capacity is 1800KG .Only increase the load capacity allowed by the load capacity graph Pull the joystick in the B direction (Figure 10.2) to realize the lifting of the cargo. Extend the fork to the bottom of the cargo, and then raise the fork to a suitable height. -
Page 21: Traveling
After stepping on the foot switch (figure 7.6), press the button (figure 8.4), and the fork will tilt backward. 8.7Traveling Only drive on the slope when the cargo are facing up ！ Don’t drive on the slope in excess the specified specifications . Only can driving when the fork falls to the lifting point (<11.81Inch) The fork must be retracted before being allowed to travel under heavy load. -
Page 22: Steering
8.8Steering The truck is equipped with a power steering system, so be careful when operating. Steering the truck by turning the steering wheel in the N direction or S direction When driving in the driving direction(as shown in the figure15 )rotate the steering wheel in the N direction, the truck rotates in the N direction, and the truck rotates in the S direction. -
Page 23: Braking
8.9 Braking ！ Braking performance depends on road conditions and the loading conditions of car The brake function can be activated in the following ways : During driving, move the joystick back to the neutral position 0 (Figure 12) to truck braking. When driving, release the foot switch (Figure 7.6) to truck braking 8.10.Brake structure &Brake Schematic Braking principle：... -
Page 24: Emergency Situations
/lifting equipment to pull the truck out of the operating area if necessary . 8.12 Emergency situations Keep a safe distance in an emergency situation when the car is turned over. Press the emergency stop switch and all electrical functions will stop. 8.13 Monitor Curtis instruments are used to realize auxiliary control functions and provide a display interface for the driver's truck operating conditions. -
Page 25: 9Changing And Replacement For Battery
8. Fault indicator 9. Lifting lock indicator 10.Seat switch (interlock) indicator light 11.Battery warning light 9.Changing and Replacement for battery Only Qualified personnel are allowed to repair or recharge the ！ battery .Please be sure to follow this manual and battery manufacturer’s instructions. -
Page 26: Replacement
9.1Replacement Park the car safely,Lower the fork to the lowerest point .Turn off the car by key(Figure9) and press the emergency stop switch(Fig 7.3), Take off the battery side panel and the battery baffle, remove the battery connector, pull out the battery from the side of the frame and hang it out. Caution:If the lifting equipment is not safe.The battery may tip over .Installation is the opposite procedure of remove ,Please connect the positive terminal firstly .Otherwise the car is easy to damage... -
Page 27: Maintain Introduction
10.Maintain Introduction Only Qualified and trained personnel are allowed to maintain the ！ car . Remove the cargo from the fork and lower the fork to the lowest point before maintenance . Please use the designated binding equipment or lifting equipment in accordance with chapter 5 ,if it is necessary to lift the car .Before operation .Place safety device(such as lifting jacks,Wedges or Wooden blocks)under the car to prevent accidental falling ,moving... -
Page 28: Maintenance List
0.1Maintenance list Table 6 Maintain list Time interval(Month) Hydraulic system Check if there is any damaged noise and leakage for • hydraulic cylinder and piston Check if there any damage and leakage for Hydraulic • connector and tubing . Check hydraulic oil level and refill if necessary. •... -
Page 29: Lubrication Point
Check the air gap for electromagnetic braking • Check emergency braking function • Detect reverse braking and regenerative braking • Check steering function • Check lift up & lift down function • Check key switch for damage and function • Check speed limit switch(lifting height >~400mm) •... -
Page 30: Check The Electrical Fuse
Waste material such as waste oil,Waste batteries or other materials must be treated and recycled in accordance with the national regulations,It should be send to the recycling company for recycling .if necessary.The oil level should not be lower than the min amount oil required to lift cargo .Add oil to filling point if necessary. -
Page 31: Trouble Shooting
11.Trouble shooting If the car is still in trouble ,please follow the instruction in chapter 8 Table6 Fault analysis Effect of fault Cause Solution Lift the cargo weight indicated Overload in Name plate Battery discharge Charging the battery Check the fuse,replace it if Lifting Fuse damage necessary Cargo can... -
Page 32: After-Sales Service
back to its intermediate position accelerator If the car brakes down and can’t be operated outside the working area,Lift the car up.Place a loading device under the car and keep the car safely,Then move the car out of the aisle 12.After-sales service If there is a fault that cannot be eliminated by professional service personnel, please contact our after-sales service personnel in timer ,Sales... -
Page 33: Electrical Schematic Diagram
13.Electrical Schematic diagram 13.1Electrical Schematic diagram... -
Page 34: Hydraulic Schematic Diagram
14.Hydraulic Schematic diagram 14.1Hydraulic Schematic diagram This manual final interpretation retained by manufacturers.
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