ThyssenKrupp DAF290 Operating Manual
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ThyssenKrupp DAF290 Operating Manual

ThyssenKrupp DAF290 Operating Manual

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Operating Manual
Drive DAF290
ThyssenKrupp Aufzugswerke

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Summary of Contents for ThyssenKrupp DAF290

  • Page 1 Operating Manual Drive DAF290 ThyssenKrupp Aufzugswerke...
  • Page 3 ThyssenKrupp Aufzugswerke GmbH. Any duplication, dissemination or storage on data media unauthorised by ThyssenKrupp Aufzugswerke GmbH is an infringement of copyright and shall give rise to prosecution. Right to make changes of a technical nature reserved...

  • Page 5: Table Of Contents

    DAF290 PERATING ANUAL Table of Contents Drive DAF290 PAGE 1. Safety 1.1 Symbols 1.2 Safety instructions 2. Product Description 2.1 Description 2.2 Functional description 3. Technical Data 3.1 Dimensions 3.2 Machine base frame - optional - 3.3 Lubrication 3.4 Encoder 4.

  • Page 6: Safety

    Nonobservance can lead to damage, danger or malfunctions. Test/Check Test steps are specified with this symbol. The test instructions marked in this way should be followed without fail. They contribute to preventing personal injury or damage to property. ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 7: Safety Instructions

    • The operating manual is to be kept permanently at the usage site of the installation. • In addition to the operating manual the generally applicable and the local regulations pertaining to accident prevention and environmental protection must be provided and complied with. ThyssenKrupp Aufzugswerke GmbH 10-2012...
  • Page 8 • Improper use that is not in line with the intended purpose of the DAF290 • Installation, commissioning, operation and servicing of the DAF290 that is not in line with accepted technical principles •...
  • Page 9 THYSSENKRUPP AUFZUGSWERKE GmbH shall become null and void Dangers in handling the DAF290 The DAF290 may only be operated in an enclosed machine room and only with the cover and rope guard fitted on the traction sheave and deflecting rope pulley.

  • Page 10: Product Description

    Rope fixing beam Bearing bracket Brake spring Versions The following versions can be supplied: 1. Groove profiles of the traction sheave 2. Machine base frame versions 3. Safety-relevant accessory parts 4. Additional encoder mounting Special versions, see Appendix ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 11: Functional Description

    ANUAL RODUCT ESCRIPTION Functional description Machine: The DAF290 consists of a frequency-controlled motor with structural shape B3 (DIN IEC 34). Note: It is design for operated with 2 : 1- suspension with single or double rope wrap. The motor shaft and rope pulley are equipped with rolling bearings with life- time lubrication.

  • Page 12: Technical Data

    ECHNOLOGY Technical Data Dimensions Fig. 3.1 Permissible axle load of the motor shaft: max. 60 kN Braking torque: max. 1600 Nm Moment of inertia (mot. + tract. sh.) / (rope pulley) 7 kgm² / 1.5 kgm² ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 13: Machine Base Frame - Optional

    The cover on the traction sheave must be secured by a switch. The drive shuts down automatically if the rope guard on the traction sheave is removed while work is being carried out on the machine. ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 14: Lubrication

    Encoder: An incremental hollow shaft encoder is installed at the rear rotor shaft end for controlling the DAF290. The end connection to the control is by means of an encoder flange socket. The second encoder is installed on an extended shaft journal of the motor shaft behind the first encoder.

  • Page 15: Transportation And Storage

    Hand hooks Attach here prohibited Dimensions and weight The weight data are specified on the packaging on a label on the machine. Please refer to the delivery note for the dimensions. Approximate details, see Technical Data ThyssenKrupp Aufzugswerke GmbH 10-2012...
  • Page 16 Information • Any damage that is determined is to be documented immediately (sketch, photo, description of the damage). • Forward the corresponding documents without delay to THYSSENKRUPP AUFZUGSWERKE GmbH. Unpacking Information • Dispose of packaging materials in an environmentally compatible manner or reuse them.
  • Page 17 Setting up the machine Setup The DAF290 machine is delivered fully mounted and aligned on the machine base frame (with double wrap including rope pulley). The base frame is set up depending on the customer on the machine room floor or directly in a cement floor.

  • Page 18: Commissioning

    • Special add-on components (optional), 2nd pulse encoder function checked • Direction arrow (Up / Down) corresponding to the direction of travel glued in a clearly visible position above the traction sheave to the brake vane magnet ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 19: Machine Setup

    Note: Observe direction of rotation. The fan should be connected in such a way that the air flow is taken in by the fan and blown by the motor. See arrow direction on the air inlet side of the fan. ThyssenKrupp Aufzugswerke GmbH 10-2012...
  • Page 20 Illuminated display on switch 24V= 1 = Brake open 2 = Brake closed 3 = With 0.3 mm wear A = Output Illuminated display "On" A = 0 V Setting the brake test switch, see Chapter 7 ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 21: Servicing

    • On the rope pulley (if present), check the grooves for damage and wear • Check motor bearings for wear (noise, backlash) • Check proper and adequate condition and safety of electrical connections • Check that protection and safety devices are present and correctly set ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 22: Maintenance

    After replacement, operate with electrical recall and observe whether • both brake shoes open evenly. Important: After every brake shoe change, the shoe stroke, braking deceleration, setting and operation of the test switches must be checked and corrected if necessary. ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 23: Checking And Setting Brake Shoe Stroke

    Pressure spring Working stroke of shoes 0.3 mm Brake shoe pin Brake disc Fig. 7.1.1 Important: After adjusting the brake, the deceleration must be checked and the test switch inspected or readjusted. See Chapter 7.3 / 7.4 ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 24: Setting Braking Deceleration

    The DAF290 brake setting carried out with only one effective brake shoe in each case with the elevator car at rated load in a descending run (full down) corresponding to the value specified in table below.

  • Page 25: Setting The Brake Test Switch

    Open and close the brakes by switching the motor. Check whether the sensors display the switch between open and closed brake. Fig. 7.4.1 Adjusting screw for stroke Joint Brake magnet LED (display) Brake test switch Button (sensor) Adjusting screw for brake test Adjusting screw for spring force ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 26: Traction Sheave Replacement

    Install traction sheave cover or rope fixing beam. • Important: If installed incorrectly, the traction sheave can be released. Ensure screws are secure and tightening torque is correct! See table in the Appendix. ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 27: Replacing The Encoder

    After replacement of the encoder or displacement in relation to the rotor, readjustment of the encoder is required on synchronous machines! See operating manual for frequency converter. Installation and removal, see manufacturer specifications in Chapter 9. ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 28: Checking For Escaping Grease/Oil

    Before continuing operation until disc / brake linings modification, run a brake test. If the braking effect is inadequate, shut down the installation Fett Fett Fett Fett Grease Bearing cover Brake drum ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 29: Position (Safety Gear)

    Lower the hydraulic jack, reset the pressure arm to the next securing thread on the traction sheave above the hydraulic jack. If there is not enough travel for the blocking clamp, this should also be reset. Then repeat the procedure described until the elevator car is free. ThyssenKrupp Aufzugswerke GmbH 10-2012...
  • Page 30 Attaching the jack to the traction sheave Pressure arm Rope fixing beam Centring pin Hydraulic jack Lever Drain valve Fig. 7.8.2 Note: Further illustrations of the additional tools required for the process can be found in the Appendix. ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 31: Special Versions (Sa) (Optional)

    A switch under the mounting borehole for the hydraulic jack prevents the drive from starting by interrupting the power supply cable. Note: In new installations replaced by a safety switch on the rope guard cover of the traction sheave. Mounting borehole Safety switch Fig. 8.1 ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 32: Appendix

    The following values apply to: Allen screws DIN 912 ISO 4762 Hexagon screws DIN 931 / 933 ISO 4014 / 4017 The screws are to be tightened with a torque wrench! Dimensions Tightening torque M (Nm) Tightness 10.9 12.9 1100 ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 33: Accessory Parts

    DAF290 PERATING ANUAL PPENDIX Accessory parts For operation of the DAF290, the following optional accessory parts can be supplied: 1. Handwinding wheel 2. Rope clamp 3. Blocking clamp 4. Rope clamp for rope pulley 5. Pressure arm 6. Hydraulic jack...
  • Page 34 To release: Unscrew the bolts and transfer to the inner threads (B). Screw in the bolts and release the blocking clamp by pressing away from the frame (C). Fig. 9.5 Deployment: This is used to hold down the counterweight ThyssenKrupp Aufzugswerke GmbH 10-2012...
  • Page 35 Lever Pressure cylinder with groove Fig. 9.7 Deployment: The hydraulic jack serves to lift the car out of the engaged safety gear Fitted pressure arm with jack. Movement in the direction of the arrow. Fig. 9.8 ThyssenKrupp Aufzugswerke GmbH 10-2012...

  • Page 36: Changes

    DAF290 PERATING ANUAL PPENDIX Changes Changes Version Chapter Rule for using the drive 10/2012 Appendix ThyssenKrupp Aufzugswerke GmbH 10-2012...
  • Page 46 WDG100H-xx-yyyy-ABN-I24-K3-C07 xx = Ø 28, 38, 40, 42mm yyyy = PPR 1024, 4096 Steckergehäuse/Schirm Kabel, mit Gebergehäuse leitend cable, verbunden Câble, (Nicht S7, K1, K2, K3) Cable, cavo Connector housing/shield electrically connected to encoder housing (not S7, K1, K2, K3) Bôtier de connexion/Ecran avec boîtier d’ementteur liés de manière conductrice...
  • Page 47 Ausdruck unterliegt nicht dem Änderungsdienst 65960005961 AZ1 000 00 FR 25.09.2012 HERMANN...
  • Page 48 ThyssenKrupp Aufzugswerke GmbH Bernhäuser Strasse 45 73765 Neuhausen a. d. F. Germany Tel.: +49 7158/12-0 E-mail: Eli.elevator.plant.de@thyssenkrupp.com Internet: www.thyssenkrupp-elevator-eli.de...

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