ThyssenKrupp TW130 Operating Manual
  1. Manuals
  2. Brands
  3. ThyssenKrupp Manuals
  4. DC Drives
  5. TW130
  6. Operating manual

ThyssenKrupp TW130 Operating Manual

Hide thumbs Also See for TW130:
Table of Contents

Advertisement

Quick Links

Operating Manual
TW130 drive
thyssenkrupp Aufzugswerke

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TW130 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ThyssenKrupp TW130

Summary of Contents for ThyssenKrupp TW130

  • Page 1 Operating Manual TW130 drive thyssenkrupp Aufzugswerke...
  • Page 2 Choice of colours The choice of colours used in our documents for the components is solely for illustration purposes in the documentation! Contact your thyssenkrupp Aufzugswerke sales partner for details of colours for your specific products. Form of address While every effort has been made to make this document gender-neutral, any gender-specific pronoun used is purely for the sake of concision.

  • Page 3: Table Of Contents

    Operating Manual Table of Contents TW130 drive Table of Contents About this manual .............. 7 Guide to layout ................7 Safety .................. 8 Warnings ..................8 Safety provisions ................9 Warranty and liability ..............10 Dangers in handling the product ............11 International occupational health and safety regulations ....12...
  • Page 4 Operating Manual Table of Contents TW130 drive Standstill maintenance ..............51 Installation ................ 52 Setting up the machine base frame ..........52 Aligning the machine ..............52 Installation (frame with rope pulley) ..........53 Mounting the rope guard ..............55 Mounting the rope guard complying with EN81-77 ......57 Mounting the shift protection complying with EN81-77 ....58...
  • Page 5 Operating Manual Table of Contents TW130 drive 10.5 Manufacturer specifications for Bernstein switch ......100 10.6 Details regarding ABV, ESV, EU-BD as well as shaft calculations ..................106 thyssenkrupp Aufzugswerke Version 07/2019...

  • Page 7: About This Manual

    Operating Manual About this manual TW130 drive About this manual Guide to layout Sequence of actions involving several steps 1. First action step. 2. Second action step.  Interim result (optional) 3. Third action step. 4. Final action with end marker....

  • Page 8: Safety

    Operating Manual Safety TW130 drive Safety Warnings  Warnings are intended to protect persons and property.  Warnings must be read and followed by every person who works on the product.  Warnings precede activities that pose a hazard for people and the product.

  • Page 9: Safety Provisions

    Operating Manual Safety TW130 drive Safety provisions This document contains important information on how to operate the product safely.  Keep this document and all other applicable documents at the location of use for the entire working life of the product.

  • Page 10: Warranty And Liability

    Any other or additional form of use shall be regarded as non-compliant with the intended use. thyssenkrupp Aufzugswerke GmbH shall not be liable for any damage arising from such use or for any damage arising due to operator errors.

  • Page 11: Dangers In Handling The Product

    TW130 drive Dangers in handling the product  The traction sheave and handwinding wheel of the TW130 are designed without safety covers. This means that the drive may only be operated in a closed room. It must be ensured when persons are in the vicinity of the machine that there is adequate safety clearance to all revolving parts (marked in yellow).

  • Page 12: International Occupational Health And Safety Regulations

    Operating Manual Safety TW130 drive International occupational health and safety regulations Table 2.5-1 International occupational health and safety regulations can also be found in various languages on our ELI web platform and can be downloaded at:  http://www.thyssenkrupp-elevator-eli.de/nc/de/downloads.html thyssenkrupp Aufzugswerke...

  • Page 13: Personal Protective Equipment

    Operating Manual Safety TW130 drive Personal protective equipment Danger Cause (examples) Risks Remedy Equipment  Unprotected shaft Fall Safety harness WARNING: Do not walk underneath suspended loads!  Falling tool Head injury Hard hat  Transport of heavy load  Sharp-pointed objects...

  • Page 14: Product Description

    TW130 drive Product Description Standards and legal requirements EN81-1:2010-06 and EN81-20/50 The TW130 machines comply with the European standards EN81-1:2010-06 and EN81-20/50. The drive is part of the protection device according to DIN EN81-1:2010-06 / 9.11 and EN81-20/50/5.6.7. thyssenkrupp Aufzugswerke...

  • Page 15: Description

    Operating Manual Product Description TW130 drive Description 3.2.1 Version with horizontal motor position IMB5 thyssenkrupp Aufzugswerke Version 07/2019...
  • Page 16 Operating Manual Product Description TW130 drive Description of items for Fig. 3.2-1 Item Designation Item Designation Traction sheave (standard Driving gear version) Motor (version V3F) in IMB5 Operational brake Encoder (type WDG100) Handwinding wheel Rope guard (adjustable); only in the case of traction sheaves with Oil drain (3/4")
  • Page 17 Operating Manual Product Description TW130 drive 3.2.2 Version with vertical motor position IMV1 thyssenkrupp Aufzugswerke Version 07/2019...
  • Page 18 Operating Manual Product Description TW130 drive Description of items for Fig. 3.2-2 Item Designation Item Designation Traction sheave (standard Driving gear version) Motor (version V3F) in IMV1 Operational brake Encoder (type WDG100) Handwinding wheel Rope guard (adjustable); only in the case of traction sheaves with Oil drain (3/4")

  • Page 19: Version With Emergency Brake - Nbs

    Operating Manual Product Description TW130 drive Version with emergency brake - NBS Item Designation Item Designation Disc brake, emergency brake Cover plate for brake system Screws for manual release Socket wrench for manual release (screw head marked in red) Brake test switch with connection...

  • Page 20: Version For Traction Sheave In The Shaft (Sa9)

    TW130 drive Version for traction sheave in the shaft (SA9) Item Designation Item Designation Traction sheave shaft, SA9 TW130 machine SA9 version Outside bearing (bearing housing with self-aligning bearing on Traction sheave, SA4/9 version adapter sleeve) Compensating support (for Mounting surfaces for machine...

  • Page 21: Version For Vapour-Proof Partition Wall Sa4 (Partial Ex)

    Outside bearing (bearing housing with self-aligning bearing on Traction sheave, SA4/9 version adapter sleeve) Compensating support (for Mounting surfaces for machine statically defined machine base frame mounting) Partition wall with seal for TW130 machine base frame SA4 Fig. 3.5-1 thyssenkrupp Aufzugswerke Version 07/2019...

  • Page 22: Special Versions Sa3 / 3.1 / Sa15

    Operating Manual Product Description TW130 drive Special versions SA3 / 3.1 / SA15 TW130_25001_GER Item Designation Item Designation Brake monitoring SA3 / 3.1 Brake monitoring for SA15 Fig. 3.6-1 Version with safeguard measures complying with EN81-77 Installation in the machine room, with earthquake safeguard complying with EN81-77.

  • Page 23: Functional Description

    The gear housing is cast from EN-GJL 250. It is prepared for setup with horizontal and vertical motor arrangement. Drive motor The standard machine of the TW130 is a frequency-controlled three-phase motor in IMB5/V1 design. (flanged-on design with 2 bearings) A handwinding wheel for manual movement of the drive is mounted on the free (BS) shaft end of the motor.
  • Page 24 Operating Manual Product Description TW130 drive Emergency braking device NBS An additional protection device that works as an emergency brake in the event of overspeed upwards is optional. Traction sheave The one-part traction sheaves are fastened overhung on the drive shaft by using a cone (1:15) and a mounting plate including 3 screws (M16-8.8 microencapsulated with...

  • Page 25: Technology

    Operating Manual Technology TW130 drive Technology Technical data Designation Unit Technical data Manufacturer ThyssenKrupp Aufzugswerke Gear type TW130 Axle distance [mm] Gear ratios 52:1 / 42:1 / 35:1 / 45:2 / 43:3 Horizontal motor position: approx. 20 Oil filling Vertical motor position: approx. 25...
  • Page 26 Operating Manual Technology TW130 drive 4.1.2 Mass moment of inertia The value for the mass moment of inertia includes the driving gear with brake disc and coupling element as well as a proportion for the traction sheave. Mass moment of inertia: = 0.14 kg/m²...
  • Page 27 Operating Manual Technology TW130 drive 4.1.3 Brake data Redundant electromagnetic dual-circuit outside shoe brake on the motor / worm shaft integrated in the gear or motor flange. The electric release of the brake circuit takes place via magnetic clamps. The magnetic clamps are available in standard and in explosion-proof versions.
  • Page 28 Operating Manual Technology TW130 drive 4.1.4 Emergency brake More detailed information as well as technical information for setting up and operation of machines with NBS emergency brake can be found in a separate operating manual. These are delivered with drives with emergency brake system equipment.
  • Page 29 4.1.6 Weight data Machine version Designation Unit Weight Without motor With DTE140 motor Assembly, winch TW130 Additional parts for SA9 Additional parts for NBS emergency brake system Traction sheave D640 DTE140 motor Assembly, entire machine without motor Weight for traction sheave D540 approx. 75 kg / D720 approx. 140 kg / D900 approx.

  • Page 30: Dimensions Of Machine

    Operating Manual Technology TW130 drive Dimensions of machine 4.2.1 Standard version with horizontal motor position Item Designation Item Designation Pictured: traction sheave position Additionally for SA1 right / left mirror-inverted to A-A Position of brake release lever for traction sheave diameter DT = 540, 640 and 720;...
  • Page 31 Operating Manual Technology TW130 drive 4.2.2 Standard version with vertical motor position Item Designation Item Designation Additionally for SA1 Pictured: traction sheave position right / left mirror-inverted to A-A Position of brake release lever for traction sheave diameter DT = 540, 640 and 720;...
  • Page 32 Operating Manual Technology TW130 drive 4.2.3 Version with NBS emergency brake Fig. 4.2-3 thyssenkrupp Aufzugswerke Version 07/2019...
  • Page 33 Operating Manual Technology TW130 drive 4.2.4 Version for traction sheave in the shaft (SA9) Item Designation Item Designation With horizontal motor position Pictured: traction sheave position (dimensions dependent on - right / left mirror-inverted to A-A traction sheave position) Fig. 4.2-4...
  • Page 34 Operating Manual Technology TW130 drive 4.2.5 Version for vapour-proof partition wall SA4 (partial Ex) Item Designation Item Designation With horizontal motor position Pictured: traction sheave position (dimensions dependent on - right / left mirror-inverted to A-A traction sheave position) Partition wall for machine base frame SA4 Fig.

  • Page 35: Name Plate

    4.5.1 AY machine base frame TW130 O SR - 6233 000 8411 Machine base frame version without rope pulley for use in:  Installations with 1:1 rope suspension and direct rope departure for an elevator car - counterweight rope distance ASL ...
  • Page 36  For project planning dimensions, see dimension sheet (Chapter 4.6) 4.5.2 AY machine base frame TW130 M SR - 6233 000 8410 Machine base frame in version with rope pulley depending on the pulley hub position in left-hand or right-hand configuration for use with: Installations with 1:1 rope suspension and elevator car - counterweight rope distance ASL with approx.
  • Page 37 Operating Manual Technology TW130 drive Item Designation Item Designation Upper section, machine base TW130 machine frame Pedestal bearing for rope pulley Rope pulley Mounting parts for machine / base Supports for insulation elements frame Insulation elements Fig. 4.5-2 The complete machine base frame comprises the following components: ...
  • Page 38 BT base-frame-mounted machine A set of screw connection elements (4 x M20-8.8) is available (AY mounting parts - 62 320 01 98 0) for mounting the TW130 machine on the standardised machine base frame with / without rope pulley. A reinforced mounting (6 x M20-8.8) is required for individual applications of the TW130 machine with horizontal or vertically upward rope departure - except for the special versions SA4/9.
  • Page 39 Operating Manual Technology TW130 drive 4.5.5 Version with earthquake safeguard complying with EN81-77 Optional components are available for the TW130 O SR and TW130 M SR base frames; these meet the requirements for protection devices complying with EN81-77. Item Designation Item...
  • Page 40 Item Designation Item Designation Shift protection complying with TW130 M SR machine base EN81-77 frame Fig. 4.5-5 In the case of deployment of the machine in earthquake categories 2 and 3, additional safeguard measures in accordance with EN81-77 are necessary.

  • Page 41: Machine Base Frame Dimension Sheets

    Operating Manual Technology TW130 drive Machine base frame dimension sheets 4.6.1 Version without rope pulley Item Designation Item Designation Horizontal motor position/ Horizontal motor position/ traction sheave position - right traction sheave position - left Vertical motor position Vertical motor position...
  • Page 42 Operating Manual Technology TW130 drive Project planning dimensions  Project planning dimensions x1 and x2 depending on vertical / horizontal motor position, traction sheave position left / right and traction sheave diameter DT Project planning dimensions x1 and x2 Designation...
  • Page 43 Operating Manual Technology TW130 drive 4.6.2 Version with rope pulley Version with pulley hub position on left Item Designation Item Designation Horizontal motor position/ Horizontal motor position/ traction sheave position - right traction sheave position - left Vertical motor position...
  • Page 44 Operating Manual Technology TW130 drive Version with pulley hub position on right Item Designation Item Designation Horizontal motor position/ Horizontal motor position/ traction sheave position - right traction sheave position - left Vertical motor position Vertical motor position Traction sheave position - left...
  • Page 45 Operating Manual Technology TW130 drive Project planning dimensions The project planning dimensions are dependent on the vertical / horizontal motor position, the traction sheave position - left / right, and the traction sheave diameter DT.  Elevator car / counterweight rope clearance dimensions ASL and wrap angle ...

  • Page 46: Specification And Order Sheets

    Specification and order sheets The specifications for the machine and the machine base frames are made using:  SAP parts list: AY machine base frame unit TW130 - 6233 000 6922 Encoder The installation and connection are described in  Chapter 10 external operating manual in the Appendix Encoders are distinguished by type depending on the control system deployed.

  • Page 47: Transport

    Operating Manual Transport TW130 drive Transport Packaging The packaging varies depending on the version of the drive that is delivered. The illustration shows the vertical version.  Horizontal motor position: special pallet 1450 x 900 mm  Vertical motor position: special pallet 1000 x 880 mm ...

  • Page 48: Transport

    Operating Manual Transport TW130 drive Transport NOTICE Improper transport! Damage and possibly loss of function of the machine.  Do not place heavy objects on the assembly when packaged.  Protect it against impacts and falling.  Protect it against water and extreme temperatures .
  • Page 49 Operating Manual Transport TW130 drive 5.2.2 Crane transport WARNING Suspended load! Falling transported goods can lead to severe crushing injuries and possibly fatal injuries.  Do not walk underneath suspended loads.  Only use tested and adequately dimensioned lifting gear.

  • Page 50: Checking The Delivery

    Round slings / lifting belts Flange area Fig. 5.2-2 In the case of vertical transport with non-thyssenkrupp motors, only round slings / lifting belts may be used for lifting. 1. Guide two round slings / lifting belts through the gear housing below the flange area.

  • Page 51: Packaging Materials

    Operating Manual Transport TW130 drive Packaging materials Specific transport equipment and shipping braces remain with the customer.  Dispose of packaging materials in an environmentally compatible manner. Ambient conditions 5.5.1 Intermediate storage Bare parts have no long-term preservation.  The product may be exposed to a maximum relative air humidity of 60% (at 20°C).

  • Page 52: Installation

    Operating Manual Installation TW130 drive Installation Setting up the machine base frame Depending on the customer, the base frame is set up on supports, beams, a concrete pedestal or directly cast in the machine room floor. To reduce noise and sound transmission, we offer insulation elements that can be inserted between the frame supports and floor.

  • Page 53: Installation (Frame With Rope Pulley)

    Operating Manual Installation TW130 drive Installation of the compensating support for SA4/SA9 Fig. 6.2-1  Screw the supplied compensating supports onto the housing of the machine from below with 4 x M20x80 bolts and nuts as well as 8 x SKM20 detent edged washers (tightening torque 190 Nm).
  • Page 54 Operating Manual Installation TW130 drive Item Designation Item Designation Position of the rope pulley on the Position of the rope pulley on the right left Fig. 6.3-1 3. Mount and secure the diverter pulley with axle on the pulley supports.

  • Page 55: Mounting The Rope Guard

    Operating Manual Installation TW130 drive 8. Align the rope grooves of the traction sheave and diverter pulley in parallel. 9. Tighten the screws with the prescribed tightening torque.  Chapter 10.2 10. Plumb the rope departure on the rope pulley at the elevator car and/or mounting on the car and counterweight....
  • Page 56 Operating Manual Installation TW130 drive Item Designation Item Designation Rope guard carrier Rope guard Fig. 6.4-1 CAUTION Danger with a low degree of risk! Can lead to minor or moderate physical injury.  For machines with rope run-in direction from 0 - 90° above horizontal (e.g.

  • Page 57: Mounting The Rope Guard Complying With En81-77

    Operating Manual Installation TW130 drive Mounting the rope guard complying with EN81-77 1. Use the enclosed screws to bolt the rope guard onto the rope guard carrier. 2. Set the rope guard by pivoting or remounting in such a way that the clearance between the rope and hoop guard does not exceed a maximum of 2 mm over the entire width of the traction sheave.

  • Page 58: Mounting The Shift Protection Complying With En81-77

    Operating Manual Installation TW130 drive Mounting the shift protection complying with EN81-77 1. Secure each of the shift protection devices with 2 tie bolts (Hilti HST M16/25 or Fischer M16/25 FAZII) at the installation site. 2. Secure the shift protection devices to the bare concrete.

  • Page 59: Connecting Motors

    Operating Manual Installation TW130 drive Connecting motors On connecting the motor, the enclosed terminal connecting plan in the motor terminal box and/or the wiring diagram in this operating manual and corresponding building codes are to be complied with. 6.7.1 Terminal connecting plan for motor and magnetic clamps Comply with the documents supplied with the motor and the information in the terminal strip.
  • Page 60 Operating Manual Installation TW130 drive Terminal connecting plan for Motorlift motors Fig. 6.7-2 thyssenkrupp Aufzugswerke Version 07/2019...
  • Page 61 Operating Manual Installation TW130 drive 6.7.2 Wiring diagram DTE132/140/180, Motorlift CMRF160L1 and motors made by EMOD Item Designation Item Designation Motor PTC thermistor Brake (intermediate terminal Encoder connection) Fig. 6.7-3 Survey diagram for DTE 132/140/180 motors, MOTORLIFT CMRF160L1 and motors made by EMOD 6.7.3...
  • Page 62 Operating Manual Installation TW130 drive Description of items for Fig. 6.7-4. Item Designation Item Designation Motor PTC thermistor Brake (intermediate terminal Encoder connection) Forced ventilation (only for DTL180) thyssenkrupp Aufzugswerke Version 07/2019...

  • Page 63: Commissioning

    Commissioning TW130 drive Commissioning Work steps For assembly, use only original construction and mounting parts from thyssenkrupp Aufzugswerke GmbH, as otherwise no warranty can be provided. Before commissioning the machine, the following points must be checked and tasks performed: ...

  • Page 64: Emergency Operation

    10.2. Chapter Emergency operation For emergency operation, the TW130 is equipped with a handwinding wheel and a brake release lever. The brake release lever and pressure piece with pressure rod are mounted on the brake shoes with notched impact pins. On the version with vertical motor position, the brake release lever is additionally secured in the rest position with a retaining clip.
  • Page 65 Operating Manual Commissioning TW130 drive CAUTION Abrasion injuries If the handwinding wheel is used for installation and maintenance purposes (e.g. pulling out of the safety gear), the person performing the operation must ensure they have a firm and safe stance.

  • Page 66: Maintenance And Service

    Operating Manual Maintenance and service TW130 drive Maintenance and service Maintenance period Maintenance of the machine should take place within the framework of central maintenance of the elevator, at least once a year. Maintenance measures  Work step 1. Check the oil level and top up if necessary.

  • Page 67: Lubrication

    Damage to the gear and outside bearing due to unsuitable lubricant  Use only the specified lubricant 8.3.1 Outside bearing On delivery, the initial filling took place at the plant. F1 roller bearing grease can be obtained from thyssenkrupp Aufzugswerke GmbH. Part number Designation Amount of grease Annually:...
  • Page 68 Operating Manual Maintenance and service TW130 drive WARNING Risk of scalding! Caution: hot oil represents a risk of scalding.  Be particularly careful. 3. Close the oil drain after discharging the gear with sealing tape and the cap. 4. Fill the machine with the prescribed oil quantity through the upper opening on the gear housing (red cap, see Fig.

  • Page 69: Checking The Backlash

    4. Fit a measuring attachment to the traction sheave; e.g. screw clamp. 5. Specify the measured radius (M). 6. Mark the measuring point. The average radius (r) for the TW130 = 155 mm. 7. Attach a dial gauge with magnet stator at the gear drive housing and align to the measuring point (M).
  • Page 70 Operating Manual Maintenance and service TW130 drive 10. Read off the movement of the dial gauge. 11. Use the formula below to calculate the backlash. Dial gauge Traction sheave Worm wheel Fig. 8.4-1 M = measured radius ME = measurement result...

  • Page 71: Replacing The Brake Shoes

    Operating Manual Maintenance and service TW130 drive Replacing the brake shoes With a remaining lining thickness of ≤ 3 mm, or if the linings are damaged (e.g. glazing), the brake shoes and brake linings must be replaced. 8.5.1 Disassembly 1. Switch off the installation power supply.
  • Page 72 Operating Manual Maintenance and service TW130 drive 2. Check the ease of movement of the armature base plate; adjust if necessary. It should be possible to move the armature base plate with low resistance on the screw. If required, lightly grease the sliding surface between the armature base plate and armature screw.

  • Page 73: Setting And Checking The Brake Shoe Stroke And Armature Base

    Operating Manual Maintenance and service TW130 drive Setting and checking the brake shoe stroke and armature base plate Item Designation Item Designation Magnetic clamp Armature base plate Working stroke of shoes 0.4 mm + 0.05 mm on the middle of the...
  • Page 74 Operating Manual Maintenance and service TW130 drive Sequence: Check ease of movement of the armature base plate 1. After a longer period of use, it can occur that the rubber disc settles between the armature base plate and brake shoe (Fig. 8.6-1, item 6). This means that the pre-tension of the armature base plate becomes insufficient.

  • Page 75: Braking Deceleration Setting

    Operating Manual Maintenance and service TW130 drive Braking deceleration setting The brake adjustment is to be carried out only with one effective brake shoe with the elevator car loaded with the rated load on a descending run (full down) or with an empty elevator car on an ascending run (empty up) according to the deceleration values in the table below.

  • Page 76: Replacing The Traction Sheave

    Operating Manual Maintenance and service TW130 drive Replacing the traction sheave 8.9.1 Disassembly 1. Switch off the installation power supply. 2. Secure the car and counterweight before starting work. 3. Remove the rope protection components. 4. Take the load off the traction sheave and disengage the ropes.
  • Page 77 Operating Manual Maintenance and service TW130 drive 8.9.2 Installation DANGER Traction sheave not resting properly on cone (is loose)! Traction sheave tumbles and can come loose. Elevator car can crash.  Do not change the dimension of the feather key, groove, cone of shaft or traction sheave bore hole under any circumstances.

  • Page 78: Replacing The Motor

    Operating Manual Maintenance and service TW130 drive Item Designation Item Designation Traction sheave Hole for forcing screw (2x) Securing bolt (3x) Mounting plate Fig. 8.9-1 8.10 Replacing the motor Order a motor with clutch hub. 8.10.1 Disassembly 1. Switch off the installation power supply.
  • Page 79 Operating Manual Maintenance and service TW130 drive 8.10.2 Installation 1. Compare the motor data of both motors. 2. Attach and secure the replacement motor to the lifting gear. 3. Raise the motor using the lifting gear and align the motor coupling to the brake disc.

  • Page 80: Replacing The Encoder

    Operating Manual Maintenance and service TW130 drive 8.11 Replacing the encoder To replace the encoder, the handwinding wheel must be removed first. Depending on the motor use, there are three ways to fasten the handwinding wheel. Item Designation Item Designation...
  • Page 81 Operating Manual Maintenance and service TW130 drive Handwinding wheel hub with feather key and cover screw-connected on the shaft end 1. Remove the locking washer on the handwinding wheel by removing the middle flat countersunk nib bolt M8 x 20.
  • Page 82 Operating Manual Maintenance and service TW130 drive Handwinding wheel hub with feather key and cover screw-connected on the shaft end There are two feather key grooves in the handwinding wheel borehole. When pushing on the handwinding wheel, use the groove that matches one of the three...

  • Page 83: Checking For Grease/Oil Leakage

    Operating Manual Maintenance and service TW130 drive 8.12 Checking for grease/oil leakage DANGER Loss of the brake function! Can lead to the elevator car falling.  Grease or oil must never come into contact with the brake disc or other components of the brake.
  • Page 84 Operating Manual Maintenance and service TW130 drive Fett Öl Item Designation Item Designation Brake drum Shaft sealing ring Bearing cover Fig. 8.12-1 thyssenkrupp Aufzugswerke Version 07/2019...

  • Page 85: Check Of The Brake Linkages

    Operating Manual Maintenance and service TW130 drive 8.13 Check of the brake linkages The brake linkages could chafe against the cast edge of the brake shoe. In the process, material could be removed and the braking effect impaired. Attention should be paid to ensuring that the brake linkages are "free" and unable to chafe.

  • Page 86: Special Versions (Optional)

    Operating Manual Special versions (optional) TW130 drive Special versions (optional) Overview of SA special versions Overview: SA 1 reinforced mounting parts for horizontal or inclined pulling SA 3* with brake monitoring (light barrier sensor) SA 3.1*with brake monitoring (microswitch) SA 4 Version for vapour-proof partition wall and extended worm wheel shaft...

  • Page 87: Brake Monitoring Circuit

    Operating Manual Special versions (optional) TW130 drive Brake monitoring circuit  The brake monitoring circuit checks the brake shoes.  It prevents motor movements when the brake is partially or fully closed and enables detection of any brake lining wear at an early stage.
  • Page 88 Operating Manual Special versions (optional) TW130 drive 9.2.3 Setting SA3.1 The break contact with contacts 11 and 12 is used to monitor the position of the brake shoes. With the brake open, the switch is closed. The make contact only closes contacts 23 / 24 when the wear limit of the brake linings has been reached and the brake is closed.
  • Page 89 Operating Manual Special versions (optional) TW130 drive Terminal connecting diagram - brake test switch SA3 - version Item Designation Item Designation Button 1 Button 2 A (black) - (blue) + (brown) Fig. 9.2-1 SA3.1 - version Item Designation Item Designation...
  • Page 90 Operating Manual Special versions (optional) TW130 drive 9.2.4 Switch mounting SA3 / SA3.1 Item Designation Item Designation Securing bracket Brake release lever Adjusting screw Switch tappet Switch sensor Motor terminal box Attachment plate SA3 / SA3.1 Brake shoes Oil fill / ventilation opening Mounting bolts Fig.

  • Page 91: Appendix

    Operating Manual Appendix TW130 drive Appendix 10.1 Blocking clamp NOTICE Leaving the blocking clamp fitted after completion of the installation work! Can damage the installation.  Remove the blocking clamp after completion of the installation work. A blocking clamp that matches the traction sheave (rim width and design) is part of...

  • Page 92: Tightening Torques

    Tightness 10,9 12,9 Screw / bolt size Tightening torque (Nm) 1080 1300 1800 2150 Table 10.2-1 For assembly, use only original construction and mounting parts from thyssenkrupp Aufzugswerke GmbH, as otherwise no warranty can be provided. thyssenkrupp Aufzugswerke Version 07/2019...

  • Page 93: Wachendorff Encoder - Manufacturer Specifications

    Wachendorff Automation GmbH & Co. KG Industriestrasse 7 D-65366 Geisenheim Tel.: +49 (0) 67 22 / 99 65 - 25 Fax: +49 (0) 67 22 / 99 65 - 70 www.wachendorff-automation.de Hohlwellen - Drehgeber WDG 100H Spezifikationen Mechanische Daten Gehäuse - Flansch: Aluminium - Rückseite:...
  • Page 94 Wachendorff Automation GmbH & Co. KG Industriestraße 7 • D-65366 Geisenheim WDG100H-xx-yyyy-ABN-I05-K3-D56-zzz Tel.: +49(0)672 2 /99 65 -25 xx = Ø 25, 25.4, 28, 30, 38, 40, 42, 45 Fax: +49(0)672 2 /99 65-70 yyyy = PPR = 1024, 2048, 4096 eMail: wdg@wachendorff.de zzz = 130 = 13m, 200 = 20m, blank = 10m www.wachendorff-automation.de...
  • Page 95 Wachendorff Automation GmbH & Co. KG Industriestrasse 7 D-65366 Geisenheim Tel.: +49 (0) 67 22 / 99 65 - 25 Fax: +49 (0) 67 22 / 99 65 - 70 www.wachendorff.de Hollow shaft Encoder WDG 100H Specifications Mechanical Data Housing - Servo flange: Aluminium - Housing:...
  • Page 96 Wachendorff Automation GmbH & Co. KG Industriestrasse 7 D-65366 Geisenheim Tel.: +49 (0) 67 22 / 99 65 - 25 Fax: +49 (0) 67 22 / 99 65 - 70 www.wachendorff-automation.de Hohlwellen - Drehgeber WDG 100H Spezifikationen Mechanische Daten Gehäuse - Flansch: Aluminium - Rückseite:...
  • Page 97 Wachendorff Automation GmbH & Co. KG Industriestraße 7 • D-65366 Geisenheim WDG100H-xx-yyyy-ABN-I24-K3-C07 Tel.: +49(0)672 2 /99 65 -25 Fax: +49(0)672 2 /99 65-70 xx = Ø 28, 38, 40, 42mm eMail: wdg@wachendorff.de yyyy = PPR 1024, 4096 www.wachendorff-automation.de Steckergehäuse/Schirm Kabel, mit Gebergehäuse leitend cable, verbunden...
  • Page 100 Technical Data Plastic bodied limit switch Series BI2 Description BI2-U1Z W Article number 6085103100 Operating symbol Operating diagram Fixed positioning with e.g. fixing screw M5 according to the standard DIN EN ISO 4762. Tolerance: Operating Point ± 0,25 mm; Operating force ± 10 % Electrical Data Rated insulation voltage 400 V AC...
  • Page 101 Technical Data Mechanical data Enclosure Thermoplastic, glass fibre reinforced Cover Thermoplastic, glass fibre reinforced Actuator plunger (Thermoplastic) Ambient air temperature -30 °C ... +80 °C Contact type 1 NC, 1 NO (Zb) Mechanical life 10 x 10 operating cycles Switching frequency ≤...
  • Page 103 Technische Daten Kontaktloser Taster im Biggy-Gehäuse Baureihe OR81 Typbezeichnung OR81GL-DHTN-0005-ALX Artikelnummer 6659381003 Anschlussschema not connected Schaltweg (Betätigungsrichtung, -kraft in Stößelrichtung) Befestigungsschraube M5 nach DIN 912 oder DIN EN ISO 4762 Betätigungskraft F ≤ 12N Dieses Dokument wird nicht Vertragsgrundlage; die darin enthaltenen Angaben stellen keine Beschreibungen zu erwartender Beschaffenheiten dar, so dass eine Sachmängelhaftung wegen eventueller Abweichungen der tatsächlichen von der hier beschriebenen Beschaffenheit ausgeschlossen ist.
  • Page 104 Technische Daten Kontaktloser Taster im Biggy-Gehäuse Kennzeichnende Merkmale nach EN 60947-5-2 Elektrische Daten Schaltelementfunktion NPN - Schließer ≈ 0,05 mm Hysterese Bemessungsbetriebsspannung 24 VDC Bemessungsbetriebsspannungsbereich 20,4 – 27,6 VDC Bemessungsisolationsspannung 75 VDC Bemessungsstoßspannungsfestigkeit 500 VAC Gebrauchskategorie DC 12 Bemessungsbetriebsstrom 50 mA Kleinster Betriebsstrom 1 mA Leerlaufstrom...
  • Page 106 ABV, ESV, EU-BD and the shaft calculations can be found in the following operating manual Document number DE 65 999 01 86 0 EN 65 999 02 86 0 FR 9710 000 9229 Operating Manual Emergency Brake System NBS for: TW45C, TW63; TW130; TW160 ThyssenKrupp Aufzugswerke...
  • Page 108 Aufzugswerke GmbH Bernhäuser Strasse 45 73765 Neuhausen a. d. F. Germany E-mail: Doku.elevator.plant.de@thyssenkrupp.com Internet: www.thyssenkrupp-elevator-eli.com...

Table of Contents

Save PDF