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QC Conveyors PF52 Installation, Operation & Maintenance Manual

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PF52 Conveyors
Installation, Operation, & Maintenance Manual
Manuel d'installation, consignes d'utilisation et d'entretien
Contents
/ Table des matières
/ Avertissements
Warnings
Dispositif de commande
/
Controller
/ Installation du convoyeur
Conveyor Installation
/ Mise en service
Commissioning
/ Fonctionnement
Operation
/ Entretien
Maintenance
/ Tension et guidage
Tension & Tracking
/ Dépannage
Troubleshooting
/ Vues éclatées
Exploded Views
Déclaration de conformité CE
/
EC Declaration of Conformity
/ Fiche de service
Service Record
/ anglais
Original Language: English
ranslations from Original Language: French
/
/ Français
2
4
5
7
12
16
17
24
29
38
43
QC Conveyors
4057 Clough Woods Dr.
Batavia, OH 45103 USA
+1 (513) 753-6000
mcdonalds.qcconveyors.com

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  • Page 1 PF52 Conveyors Installation, Operation, & Maintenance Manual Manuel d’installation, consignes d’utilisation et d’entretien Contents / Table des matières / Avertissements Warnings Dispositif de commande Controller / Installation du convoyeur Conveyor Installation / Mise en service Commissioning / Fonctionnement Operation / Entretien...
  • Page 2 Warnings Avertissements When used improperly, conveyor Lock out power before servicing Do not use with clear plastic Risk of electric shock and fire. rollers can pinch or maim. conveyor. guards removed. S’ils sont utilisés de manière inap- Consigner l’alimentation avant tout Ne pas utiliser sans les protections Risque d’électrocution et d’incendie propriée, les rouleaux du convoyeur...

  • Page 3: Tools And Supplies

    Tools and Supplies Outils et fournitures u Tools and Supplies Outils et fournitures Wrench set: Screwdrivers: Torque wrench with an 8 mm 5 mm metric allen wrench 13 mm, 10 mm and 5.5 mm (1) small flat head, (1) large flat socket (Range 2-8 Nm) head, (1) large phillips head Jeu de clés (13 mm, 10 mm et...

  • Page 4: Controller Installation

    Controller Installation Installation du dispositif de commande Lock-out power. Emergency stops are not included with control panels or conveyors. Emergency stops are required and must be installed as part of the tables. The circuitry for the emergency stop is integrated into the conveyor’s control panel and requires a modular male connector. In addition, the installer must provide a lockable means of power isolation.

  • Page 5: Conveyor Installation

    Conveyor Installation / Installation du convoyeur Lock-out power. Emergency stops are required and must be installed as part of the tables. The circuitry for the emergency stop is integrated into the conveyor’s control panel. In addition, the installer must provide a lockable means of power isolation. Consigner l’alimentation.
  • Page 6 u Install Clear Plastic Guards Installation des protections x4 x4 Ensure that all twist nuts are Match the clear plastic guard Install all 4 clear plastic Twist all of the nuts to the in the vertical position. numbers with the correspond- guards over the twist nuts horizontal, locked position.
  • Page 7 Commissioning / Mise en service u Checking Controller Vérification du dispositif de commande STOP START RESET Verify the power to the control Turn the control switch to Verify the conveyor belt is The control will read 1800 panel and both controls <START>( moving towards the OAT / (factory default) or the speed...
  • Page 8 u Checking Controller (continued) / Vérification du dispositif de commande (suite) STOP STOP RESET START RESET START Turn the control switch to Verify the control displays Turn the control switch to Ensure the conveyor belt is <RESET> ( ) to clear the “0”.
  • Page 9 u Test Clear Plastic Guard Sensors / Tester les capteurs des protections Each clear plastic guard must be tested individually. Chaque protection doit être testée individuellement. STOP RESET START Remove a clear plastic guard Ensure the conveyor has Replace the clear plastic gu- Turn the control switch to while the conveyor is running.
  • Page 10 u Test Transitions & Speed Essai des transitions et la vitesse Start both conveyors and drop Adjust the conveyor heights Adjust the conveyor speed, Test the sandwich box several a filled sandwich box into the as necessary for optimal faster or slower, until the times;...

  • Page 11: Complete Commissioning

    u Complete Commissioning Mise en service complète If removed, replace the clear Record the serial numbers File this manual in the store plastic guard(s) by sliding for the emergency panel and office for future reference. over the twist nuts at the cor- all conveyors on the back cover of responding number on the conveyor.

  • Page 12: Operation

    Operation / Fonctionnement u Starting / Mise en marche u Stopping / Arrêt STOP STOP START RESET RESET START Start the conveyor by turning Stop the conveyor by turning the control switch to <START> the control switch to <STOP> Démarrer le convoyeur en tournant le Arrêter le convoyeur en tournant le commutateur sur Marche ( commutateur sur Arrêt (...
  • Page 13 u Speed Change / Changement de vitesse The speed has been pre-programmed to 1800 rpm. This can be changed depending on operational needs once the conveyor is installed. If the control will not change speed, the control may be locked. Refer to the “Unlocking Controller” procedure below. La vitesse par défaut est de 1 800 tr/min.

  • Page 14: Daily Cleaning

    u Daily Cleaning / Nettoyage quotidien STOP RESET START <STOP> the conveyor ( Remove the clear plastic Spray the rag with the diluted Wipe the visible portion of guards by twisting the nuts cleaning solution. the belt. to the vertical position and sliding them off of the conveyor.
  • Page 15 u Daily Cleaning (continued) / Nettoyage quotidien (suite) Wipe under the tail pulley. Lower the tail pulley into Replace both pins in the Wipe both sides of each place. conveyor’s tail pulley. clear plastic guard. Essuyer le dessous du tambour de Baisser le tambour de renvoi pour le Remettre les deux chevilles dans le Essuyer les deux côtés de chaque...

  • Page 16: Maintenance

    Maintenance / Entretien u Beginning Maintenance / Début de l’entretien The following steps must be completed before performing any of the maintenance procedures described in the “Maintenance” section. Il faut compléter ces étapes avant d’effectuer toute procédure d’entretien décrite dans la section Entretien. Ensure the power to the conveyor is disengaged by turning the control switch on the control panel to the <OFF>...

  • Page 17: Belt Tensioning

    u Belt Tensioning / Mise en tension de la courroie If belt slips or is stopping, improper tension may be the cause. See steps below for corrective actions. Si la courroie glisse ou s'arrête de tourner, il se peut qu'elle ne soit pas correctement tendue. Voir les étapes ci-dessous pour des mesures de rectification. Loosen the upper hex head Rotate the tension window Rotate the hex head cap...

  • Page 18: Belt Tracking

    u Belt Tracking / Guidage de la courroie Tracking requires access to both sides of the conveyor. It is necessary to remove the conveyor from the table to properly track the belt. Le guidage requiert un accès aux deux côtés du convoyeur. Il est nécessaire de retirer le convoyeur de la table pour guider la courroie correctement. If the belt is squeaking or riding too far to one side of the conveyor, improper tacking may be the cause.
  • Page 19 u Belt Tracking (continued) / Guidage de la courroie (suite) STOP RESET START Replace the clear plastic <START> the conveyor Correct tracking is Repeat this process guards by sliding over the achieved when some of until proper tracking is twist nuts at the corresponding the tail pulley is visible on both achieved.
  • Page 20 Dispose of the gearmotor pulley clamping screws using in compliance with WEEE an 8 mm socket. or return to QC Conveyors for disposal. Insérer et serrer les deux vis de Éliminer Motoréducteur en conformité serrage du tambour à l'aide d'une...
  • Page 21 u Tail Assembly Replacement / Remplacement de l’assemblage arrière Remove the shoulder bolts Lift the tail assembly off of Replace with the new tail Apply removable threadlocker from both sides of the tail the conveyor. assembly. to both shoulder bolts. assembly.
  • Page 22 u Finalizing Maintenance / Fin de l’entretien The following steps must be completed after performing any of the maintenance procedures described in the “Maintenance” section on pages 16 - 21. Il faut compléter ces étapes après avoir effectué toute procédure d’entretien décrite dans la section Entretien. Center the belt on the tail and Insert both pins into the tail.

  • Page 23: Maintenance Checklist

    Maintenance Checklist / Liste de contrôle de l’entretien The following items should be checked each time maintenance is performed on the conveyors. Il est nécessaire de contrôler les points suivants à chaque entretien sur les convoyeurs. 9 10 11 12 13 14 15 16 Inspect the belt for cracks or Ensure the drive bearing set Confirm that both pull pins are...

  • Page 24: Troubleshooting

    Troubleshooting / Dépannage u Controller LEDs Voyants du dispositif de commande WARNING: Due to the risk of electric shock, maintenance of the control panel should be performed ONLY by service technician’s or licensed electrician’s. AVERTISSEMENT : A cause du risque d'électrocution, l’entretien à l'intérieur du tableau de commande doit être effectué UNIQUEMENT par un technicien d’entretien ou un électricien certifié.

  • Page 25: Clearing Alarms

    u Clearing Alarms / Résolution des alarmes In the event the control displays an alarm code, turn the control switch to <STOP> ( ). Fix the condition per instructions below; disconnect the power, reconnect the power, then turn the control switch to <RESET> ( ).
  • Page 26 u Troubleshooting Troubleshooting Symptom / Condition Possible Cause / Cause possible Corrective Action / Mesure corrective The conveyor continues to operate with the The power supply is wired incorrectly. Verify the + is wired to brown and the - current to blue. Alimentation électrique mal branchée Vérifier que la borne + est reliée au câble brun et la borne - au clear plastic guard(s) removed.
  • Page 27 u Troubleshooting (continued) Dépannage (suite) Symptom / Condition Possible Cause / Cause possible Corrective Action / Mesure corrective The clear plastic guard relay(s) LED light One or more of the clear plastic guards are not properly Properly install and secure all clear plastic guards. Installer et fixer correctement toutes les parois de protection du is not on.
  • Page 28 310112-315577-RLY24V-LED RELAY 24VDC W/ LED, SPDT, 10A, 5 BLADE 310112-334418-CBLCNV-ECU PF52 CONVEYOR CABLE FOR ECU TABLE CONVEYOR 310112-334418-CBLCNV-PRP PF52 CONVEYOR CABLE FOR PREP TABLE CONVEYOR * Guards and part numbers refer to 2578 mm long conveyors. For other models, part numbers can be found by visiting mcdonalds.qcconveyors.com.

  • Page 29: Exploded Views

    ASSY GUARD 3 PRP DRIVE END FREE SIDE 310112-328247-GDPRP3-ASY ASSY GUARD 4 PRP TAIL END FREE SIDE 310112-328247-GDPRP4-ASY CABLE PF52 PRP CONVEYOR 310112-334418-CBLCNV-PRP ASSY PROXIMITY SENSOR WIRING 310112-334418-PSNSR-ASY ASSY PF52 DRIVER WITH GEARMOTOR 310112-334418-VDRVASY BELT FDA BLACK V-GUIDED PF20-BELT-UVB-250-2578 PF Conveyors | Installation, Operation & Maintenance Manual...
  • Page 30 310112-334418-CBLCNV-ECU ASSY PRP FRAME W/TAIL ANCHORS 310112-334418-FRM-ECU-ASY ASSY GUARD 6 ECU TAIL END DRIVE SIDE 310112-334418-GDECU6-ASY ASSY PROXIMITY SENSOR WIRING 310112-334418-PSNSR-ASY ASSY PF52 DRIVER WITH GEARMOTOR 310112-334418-VDRVASY BELT FDA BLACK V-GUIDED PF20-BELT-UVB-250-2730 PF Conveyors | Installation, Operation & Maintenance Manual...

  • Page 31: Drive Assembly

    u Drive Assembly / Assemblage moteur Description / Description Part Number / Numéro de pièce BEARING COVER 310112-264421-BCVR2 MOUNT G’MTR SUBPLATE 310112-264421-MTRMNT2 BEARING HOUSING DRIVE 310112-290979-BHSNG ASSY DRIVE PULLEY V-GUIDED PF45 310112-290979-DPLYASY-V ASSY BEARING SPHERICAL 20 mm ID 310112-290979-DRVBRNG-ASY BLOCK DRIVE MOUNTING 310112-309730-DRVMNT GEARMOTOR 200W BRUSHLESS DC 5:1 310112-334418-GM200-05...

  • Page 32: Tail Assembly

    u Tail Assembly / Assemblage de l’extrémité arrière Description / Description Part Number / Numéro de pièce BEARING COVER 310112-264421-BCVR2 SPHERICAL BEARING 310112-264421-BRNG BUSHING 310112-264421-BSH NYLON LANYARD 310112-264421-LAYRD PIN QUICK RELEASE 310112-264421-PIN3 SCREW SHOULDER SLOTTED M6 310112-264421-SBOLT2 TAIL PULLEY V-GUIDED 310112-264421-TLPLY2 TAIL SPACER 310112-264421-TLSPCR...

  • Page 33: Frame Assembly

    u Frame Assembly / Assemblage du cadre Description / Description Part Number / Numéro de pièce TAIL ANCHOR ROUND LH 310112-264421-TLANCR-LH TAIL ANCHOR ROUND RH 310112-264421-TLANCR-RH BLOCK SLIDER TAIL 310112-264421-TLSLDR COVER TENSIONER WINDOW 310112-264421-WCVR2 GUARD SENSOR WIRE 310112-309730-SNSRGD MOUNT SENSOR 310112-309730-SNSRMNT TROUGH WIRE CARRIER 310112-309730-WTRGH...

  • Page 34: Mount Assembly

    u Mount Assembly / Assemblage du support Description / Description Part Number / Numéro de pièce MOUNT 2-AXIS SLOTTED BASE WITH WEARSTRIP 310112-281662-MNT3 LOCK PLATE WITH STUDS 310112-290979-MNTLP ACORN NUT STAINLESS STEEL M6 HEA-2014-00 WASHER M6 X 12 OD X 1.6 THK SS WSHF-M06X12X16-SS PF Conveyors | Installation, Operation &...
  • Page 35 u Clear Plastic Guard Assembly / Assemblage du protecteur en plastique Description / Description Part Number / Numéro de pièce LOCK PLATE WITH STUDS 310112-290979-MNTLP WASHER M6 X 12 OD X 1.6 THK SS WSHF-M06X12X16-SS ACORN NUT STAINLESS STEEL M6 HEA-2014-00 PF Conveyors | Installation, Operation &...

  • Page 36: Panel Assembly

    u Panel Assembly / Assemblage du panneau de commande 10 10 SEE DIN RAIL ARRANGEMENT 1 ECU 1 PRP 18 PRP DIN RAIL ARRANGEMENT 16 @ @ Part not sold separately Pièce non vendue séparément 19 ECU Description / Description Part Number / Numéro de pièce ASSY CONTROLLER 200W 230VAC 310112-309730-CTL200-C-ASY...

  • Page 37: Wiring Diagram

    u Wiring Diagram / Schéma de câblage Ø 50/60HZ 200-240VAC TB1-2 TB1-1 1000(BR) 1001(BR) 1001A(BR) 1001A(BR) TB1-3 TB1-4 FILTER TB2-1 TB2-2 1002A(BL) 1002(BL) 1002A(BL) TB2-3 TB2-4 1002A(BL) (GR/Y) NON-ILLUMINATED E-STOPS SUPPLIED BY KES 1003(BR) 1003B(BL) TB-S (WH) 100-240VAC ADJUST TO ILLUMINATED E-STOPS SUPPLIED BY KES POWER 22.6VDC...

  • Page 38: Ec Declaration Of Conformity

    EC Declaration of Conformity QC Industries, LLC 4057 Clough Woods Dr Batavia, OH 45103-2587, USA Phone: +1-513-753-6000 declare under our sole responsibility that the products, PF Series Conveyor to which this documentation relates, is in conformity with the following documents: u Directives Machinery Directive 2006/42/EC EN 12100:2010 Safety of Machinery...

  • Page 39: Déclaration Ce De Conformité

    Déclaration CE de Conformité Nous, soussignés, QC Industries, LLC 4057 Clough Woods Dr Batavia, OH 45103-2587, VS nr telefonu: +1-513-753-6000 déclarons sous notre entière responsabilité que les produits Convoyeur série PF u Directives Directive relative aux machines 2006/42/CE EN 12100:2010 Sécurité des machines et aux sous-chapitres d’exigences de base suivants : 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.3, 1.2.4, 1.2.6, 1.2.7, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.6, 1.3.8, 1.3.8.1, 1.4.1, 1.4.2.2, 1.5.4, 1.5.9, 1.5.11, 1.6.1, 1.6.2, 1.6.3, 1.6.4, 1.6.5, 1.7.1.1, 1.7.2, 1.7.3, 1.7.4, 2.1.b, 2.1.c, 2.1.d, 2.1.e, 2.1.2.
  • Page 40 Notes Remarques PF Conveyors | Installation, Operation & Maintenance Manual...
  • Page 41 Notes Remarques PF Conveyors | Installation, Operation & Maintenance Manual...

  • Page 42: Service Record

    Service Record / Fiche de service Date / Date Service Performed / Service rendu u Epanel Serial Number Numéro de série __________________________________ u Date of Installation / Date d’installation __________________________________ PF Conveyors | Installation, Operation & Maintenance Manual...
  • Page 43 Service Record / Fiche de service Date / Date Service Performed / Service rendu u Conveyor 1 Serial Number Numéro de série __________________________________ u Date of Installation / Date d’installation __________________________________ PF Conveyors | Installation, Operation & Maintenance Manual...
  • Page 44 Service Record / Fiche de service Date / Date Service Performed / Service rendu u Conveyor 2 Serial Number Numéro de série __________________________________ u Date of Installation / Fiche d’installation __________________________________ MAN-PF52-1812-FR...

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