Related Manuals for QC Conveyors INDUSTRIAL Series
Summary of Contents for QC Conveyors INDUSTRIAL Series
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Page 1: Table Of Contents
IS125 Conveyors Installation & Maintenance Instructions Contents Warnings Required Tools Installation Drive Packages Maintenance QC Conveyors 4057 Clough Woods Dr. Recomended Spare Parts Batavia, OH 45103 USA Exploded Views Troubleshooting +1 (513) 753-6000 Warranty Information Service Record qcconveyors.com... -
Page 2: Warnings
Warnings When used improperly, conveyor Lock out power before servicing Do not use with guards removed Read this manual before rollers can pinch or maim conveyor operating DANGER WARNING WARNING WARNING Climbing, sitting, walking or riding Exposed moving parts can cause Equipment may start without Servicing moving or energized on conveyor at any time will cause... -
Page 3: Required Tools
Set of allen wrenches (3/32", Bubble level saw or equivalent 7/64", 1/8", 3/16", 5/32", 1/4") u Optional Tools 3/8" drive socket wrench QC Conveyors tail turning tool Electric chop saw with proper Part#: TK-TURNTAIL metal cutting blade IS125 Conveyors | Installation & Maintenance Instructions... -
Page 4: Installation
Before opening the shipment, visually inspect the outside of the crate/box for shipping damage. Carefully unpack the crate/box, inspecting for component damage which may have occurred inside the packing materials. Contact the carrier and QC Conveyors regarding any damage that may have occurred during shipment. Check the contents of your shipment against the supplied packing slip and inform QC Conveyors of any discrepancies. - Page 5 Stand Installation Mounting Aluminum Stands to Conveyor u Mounting Aluminum Exact Width Stands Using a 13mm wrench, Insert torx head thread Place stand attachment Replace nuts and tighten remove the nuts holding the forming screws through brackets atop stands. using a 13mm wrench. stand attachment brackets to the bracket and into accessory holes top of the stand and remove the...
- Page 6 u Installing Cross Ties For applications using a single cross tie, the cross tie should be installed between the cross bars of the stands. For applications using two cross ties, the cross ties should be installed between the uprights of the stands. The installation process is the same for each. Using a 5mm allen wrench, Slide adjustable cross tie Loosen triangular Quick...
- Page 7 u Mounting Angle Braces Insert drop in nuts into Align angle brace over drop Using diagonal holes, insert Align angle brace to frame stand leg t-slots. (One per in nuts in stand. socket head cap screws holes. slot) through angle brace and into drop in nuts on stand (do not fully tighten).
- Page 8 Mounting Steel Stands to Conveyor u Adjust Height of Stand Loosen hex head screws. Slide H section up or down Re-tighten screws to secure in channel. it in position. Make adjustments to height of stand before installing conveyor. If it is necessary to use the stand’s telescoping adjustment once the conveyor it installed, the conveyor must be supported by some other means, as the stand will not support any weight during the adjustment.
- Page 9 u Installing Steel Cross Ties Position gusset plate over Insert 1 ½” hex head Position a double nut Tighten hex head screws holes in stand. screws with flat washers. clamp inside stand leg. into it. Position a double nut Insert hex head screws Slide unistrut into place.
- Page 10 Mount Installation Universal Adjustable Mounts / Tee Mounts u Frame Mounting Place mount in desired Use two thread forming torx location where there are head screws and two wash- accessory holes. ers to attach mount to frame. u Tee Slot Mounting >...
- Page 11 u Mounting to Steel Stand Insert ¾” hex screws Secure mount using a Tighten hex head nut. through a flat washer into washer and hex nut on slot on mount. underside of stand. u Mounting to Multi-Tier Stand Insert a square nut into Place mount over square Thread ¾”...
- Page 12 Bottom Mounts u Attaching Bottom Mounts to Conveyor Loosen set screws on bot- Slide bottom mount into Ensure mount is in correct Tighten set screws. tom of mount. conveyor‘s flange. position on mounting sur- face before tightening set screws. u Mounting to Steel Stand Position bottom mount onto Insert socket head cap Thread hex nuts into screws...
- Page 13 Rod Clamp Mounts u Mounting to Steel Stand Remove frame plug. Insert rod clamp bar Thread screw through a through rod clamp hole. washer and underside of (Ensure counter bore faces away stand‘s top plate into rod clamp from mounting surface) bar to secure.
- Page 14 Side / Guide Installation Adjustable Guides u Installing Adjustable Guide Brackets For guides used with Top Drive Mounting Packages, Guiderail may need to be installed 3” down conveyor, as there will be interference between Guiderail and Drive Mounting Plate; this will cause guides to extend 3” beyond end of conveyor. >...
- Page 15 Fixed Side Rails u Installing Fixed Side Rails Loosen socket head screw Starting at tail end slide Use a screw gun to tighten Retighten socket head in tracking block closest to side rail through clamps side rail screws. screw in tracking block. driver assembly.
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Page 16: Drive Packages
QC Conveyors recommends that all wiring be completed by a certified electrician to ensure correct installation. Refer to documentation contained in the motor’s box for instructions on electrical connections. - Page 17 u Side Drive Mounting Package (continued) Back set screw out of Slide speed reducer as- While holding, replace Tighten set screw to se- coupler half allowing space sembly onto conveyor’s and tighten upper but- cure its position on key. for key in key way. shaft and hold in place.
- Page 18 u Top and Bottom Drive Mounting Packages Remove flat head screw Loosen tracking screw from Remove hex nut from anvil Remove anvil block and from bearing plate. anvil block. block. discard. Remove plastic guard from Mount drive mounting plate Insert and tighten flat head Replace and tighten hex mounting package by loos- over conveyor shaft and...
- Page 19 u Top and Bottom Drive Mounting Packages (continued) Secure sprocket in Install timing belt or Run jacking screw out Retighten three socket place by tightening two chain. to create tension on head screws to hold set screws. belt/chain. (Approximately 6lbs sub plate in position.
- Page 20 Heavy Duty Motors u Install Vent Plug Into Speed Reducer Remove pipe plug from top- Verify that there is oil in Gently thread brass half Install vent plug in open most port in speed reducer. reducer. into plastic half of vent port.
- Page 21 u Heavy Duty Remote Drive With Shaft Install coupler onto remote Install coupler onto drive Insert spider into coupler Install hex coupler onto drive and tighten set screw pulley and tighten set screw half on drive. motor. to secure. to secure. Install spider into coupler Install hex coupler onto Insert hex shaft into hex...
- Page 22 u Heavy Duty Remote Drive Without Shaft Install coupler onto remote Install coupler onto drive Insert spider into coupler Slide couplers together. drive and tighten set screw. pulley and tighten set half. screw. Mount drive securely. IS125 Conveyors | Installation & Maintenance Instructions...
- Page 23 Standard Duty and Pneumatic Remote Drives u Standard Duty and Pneumatic Remote Drive With Shaft Install coupler onto remote Install coupler onto drive Insert spider into coupler Install hex coupler onto drive and tighten set screw pulley and tighten set screw half on drive.
- Page 24 u Standard Duty and Pneumatic Remote Drive Without Shaft Install coupler onto remote Install coupler onto drive Insert spider into coupler Slide couplers together. drive and tighten set screw. pulley and tighten set half on drive. screw. Mount drive securely. IS125 Conveyors | Installation &...
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Page 25: Maintenance
Maintenance Belt Tracking For best results, make adjustments to only one side. > u Belt Tracking at Drive End Loosen all four driver as- With conveyor running, turn Allow several full revolu- Tighten all four driver as- sembly screws ½ turn. tracking screw toward drive tions to determine if belt is sembly screws once track-... - Page 26 Belt Change u Removal of Existing Belt > For wide and short conveyors, it may be necessary to remove Bearing Plate and Drive Pulley to remove belt. Instructions can be found in drive pulley replacement sections of this manual. Rotate set screw into shaft Rotate tail assembly 180 Remove tail assembly Remove torx head screws...
- Page 27 u Installation of New Belt If stand brackets are not used, skip steps 4 and 5. > Start at tail end and loop Slide belt over drive end. Snap belt into flanges on Slide mounting bracket up belt over frame and into underside of conveyor.
- Page 28 u Belt Tension Belt does not have enough tension when it doesn‘t move under load or sags below frame. Belt has too much tension when pulley begins to bow inward towards frame. Loosen all four driver as- Rotate tracking screws in to Tighten all four driver as- sembly screws.
- Page 29 Bearing Replacement u Bearing Assembly Replacement Remove drive package. (Follow steps for your drive package in Drive Package section of this manual in reverse order) > > Release tension at tail end. (Follow steps in Idler Pulley Replacement section of this manual) Loosen tracking screw Remove two hex nuts and Slide old bearing assem-...
- Page 30 Pulley Replacement u Drive Pulley Replacement Remove drive package. (Follow steps for your drive package in Drive Package section of this manual in reverse order) > > Release tension at tail end. (Follow steps in Idler Pulley Replacement section of this manual) Loosen tracking screw Remove two hex nuts and Slide old bearing assem-...
- Page 31 u Idler Pulley Replacement Tighten set screw into pul- Rotate idler pulley 180 Lift idler pulley out of Remove idler pulley. ley so it clears frame. degrees to relieve tension. notch in frame. Install new idler pulley. Roll idler pulley off tail end Rotate pulley until set Back out set screw to hold until it “pops”...
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Page 32: Recomended Spare Parts
Speed Reducer u Changing Speed Reducer Oil Speed Reducers with a “K” in the part number on the nameplate should be filled with Klubersynth UH-1 6-460 (# 096060) oil. > Speed Reducers with an “S” in the part number should be filled with Mobile SHC 634 Synthetic oil. Remove lowest plug from Let oil drain until reducer Replace plug. -
Page 33: Troubleshooting
Contact factory to discuss belt application If you are unable to remedy the problem with these corrective actions, please contact QC Conveyors Customer Service at (513) 753-6000. Failure to correct the problem may lead to abnormal use of the conveyor, thereby voiding the warranty. -
Page 34: Exploded Views
Exploded Views / BOMs u Standard Conveyor Part Not Sold Separately Part # Description 125-0099-WW-ST-S-A ASSY 125 SERIES SINGLE OUTPUT DRIVER 125-0099-WW-SS-D ASSY 125 SERIES DUAL OUTPUT DRIVER 125-0099-WW-HT-H-A ASSY 125 SERIES HEX INPUT DRIVER 125-0110-WW-E ASSY 125 SERIES TAIL SHAFT 125-0071-031 SCREW BUTTON SOCKET HEAD 1/4-28 X 1/2"... - Page 35 u “D” Driver Assembly Part Not Sold Separately Part # Description 125-0140-WW-D ASSY 125 SERIES "D" DRIVE PULLEY 125-0078-018 KEY STD 1/8" SQ X 3/4" SCE148PPOH BEARING 125 SERIES DRIVE 125-0154-TB-LH BLOCK TRACKING LH 125 SERIES 125-0154-TB-RH BLOCK TRACKING RH 125 SERIES 125-0072-025 SCREW SQUARE HEAD SET 1/4-20 X 1/2"...
- Page 36 u “S” Driver Assembly Part Not Sold Separately Part # Description 125-0140-WW-S ASSY 125 SERIES "S" DRIVE PULLEY 125-0078-018 KEY STD 1/8" SQ X 3/4" 125-0078-048 INSERT CAP S PULLEY THRU 125-0090-001 ASSY 125 BEARING PLATE RH 125-0090-002 ASSY 125 BEARING PLATE LH SCE148PPOH BEARING 125 SERIES DRIVE 125-0154-TB-LH...
- Page 37 u “H” Driver Assembly Part Not Sold Separately Part # Description 125-0140-WW-H ASSY 125 SERIES "H" DRIVE PULLEY 125-0078-048 INSERT CAP S PULLEY THRU 125-0090-001 ASSY 125 BEARING PLATE RH 125-0090-002 ASSY 125 BEARING PLATE LH SCE148-PPOH BEARING 125 SERIES DRIVE 125-0154-TB-LH BLOCK TRACKING LH 125 SERIES 125-0154-TB-RH...
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Page 38: Warranty Information
Please notify QC Conveyors as soon as any loss or damage is discovered and request the department that handles the lost or damaged goods. You will need to know a complete description of all lost or damaged items. If replacement items are needed, a purchase order made out to QC Conveyors will need to be supplied. - Page 39 Return Policy If, for any reason, an item needs to be returned to QC Conveyors or an in-house order needs to be canceled or revised, the Purchaser is required to adhere to the following series of steps to ensure that the return or cancellation is handled in the proper manner.
- Page 40 Manuals, Videos, Replacement Parts Register today to double your warranty to 10 Years QC Conveyors come standard with a 5 Year manufacturer’s warranty, but if you register online we’ll double that to 10 Years, giving you the longest warranty in the conveyor industry.
- Page 41 Notes: IS125 Conveyors | Installation & Maintenance Instructions...
- Page 42 Notes: IS125 Conveyors | Installation & Maintenance Instructions...
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Page 43: Service Record
Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ IS125 Conveyors | Installation & Maintenance Instructions... - Page 44 Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ IS125 Conveyors | Installation & Maintenance Instructions MAN-IS125-1902...
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