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PF52 Conveyors
Installation, Operation, & Maintenance Manual
Manual de instalación, instrucciones de operación y mantenimiento
Contents
/ Contenido
/ Advertencias
Warnings
Controlador
/
Controller
/ Instalación de cinta transportadora
Conveyor Installation
/ Puesta en funcionamiento
Commissioning
/ Operación
Operation
/ Mantenimiento
Maintenance
/ Tensión y guía
Tension & Tracking
/ Resolución de problemas
Troubleshooting
/ Vistas ampliadas
Exploded Views
/
EC Declaration of Conformity
Declaración de cumplimiento de normas CE
/ Ficha de servicios
Service Record
/ Inglés
Original Language: English
Translations from Original Language: Spanish
/
/ Español
2
4
5
7
12
16
17
24
29
38
39
43
QC Conveyors
4057 Clough Woods Dr.
Batavia, OH 45103 USA
+1 (513) 753-6000
mcdonalds.qcconveyors.com
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Summary of Contents for QC Conveyors PF52
- Page 1 PF52 Conveyors Installation, Operation, & Maintenance Manual Manual de instalación, instrucciones de operación y mantenimiento Contents / Contenido / Advertencias Warnings Controlador Controller / Instalación de cinta transportadora Conveyor Installation / Puesta en funcionamiento Commissioning / Operación Operation / Mantenimiento Maintenance / Tensión y guía...
- Page 2 Warnings Advertencias When used improperly, the con- Lock out power before servicing Do not use with the clear plastic Risk of electric shock and fire. veyor rollers can pinch or maim. the conveyor. guards removed. Cuando no se usan correctamente, Bloquee la energía eléctrica antes de No usar si no están colocadas las Riesgo de descarga eléctrica e...
- Page 3 Tools and Supplies Herramientas y materiales u Tools and Supplies Herramientas y materiales Wrench set: Screwdrivers: Torque wrench with an 8 mm 5 mm metric allen wrench 13 mm, 10 mm, and 5.5 mm (1) small flat head, (1) large flat socket (Range 2-8 Nm) head, (1) large phillips head Set de llaves ( 13 mm, 10 mm y 5.5...
- Page 4 Controller Installation Instalación de controlador Lock-out power. Emergency stops are not included with control panels or conveyors. Emergency stops are required and must be installed as part of the tables. The circuitry for the emergency stop is integrated into the conveyor’s control panel and requires a modular male connector. In addition, the installer must provide a lockable means of power isolation.
- Page 5 Conveyor Installation / Instalación de cinta transportadora Lock-out power. Emergency stops are required and must be installed as part of the tables. The circuitry for the emergency stop is integrated into the conveyor’s control panel. In addition, the installer must provide a lockable means of power isolation. Bloquear la corriente eléctrica.
- Page 6 u Install the Clear Plastic Guards Instalar protecciones x4 x4 Ensure that all twist nuts are Match the clear plastic guard Install all 4 clear plastic Twist all of the nuts to the in the vertical position. numbers with the correspond- guards over the twist nuts horizontal, locked position.
- Page 7 Commissioning / Puesta en funcionamiento u Checking Controller Verificar el controlador STOP START RESET Verify the power to the control Turn the control switch to Verify the conveyor belt is The control will read 1800 panel and both controls <START> ( moving towards the OAT / (factory default) or the speed display “0”.
- Page 8 u Checking Controller (continued) / Verificar el controlador (continuación) STOP STOP RESET START RESET START Turn the control switch to Verify the control displays Turn the control switch to Ensure the conveyor belt is <RESET> ( ) to clear the “0”.
- Page 9 u Test Clear Plastic Guard Sensors / Control de los sensores de las protecciones Each clear plastic guard must be tested individually. Se debe controlar cada una de las protecciones por separado. STOP RESET START Remove a clear plastic guard Ensure the conveyor has Replace the clear plastic gu- Turn the control switch to...
- Page 10 u Test Transitions & Speed Control de las transiciones y la velocidad Start both conveyors and drop Adjust the conveyor heights Adjust the conveyor speed, Test the sandwich box several a filled sandwich box into the as necessary for optimal faster or slower, until the times;...
- Page 11 u Complete Commissioning Completar la puesta en funcionamiento If removed, replace the clear Record the serial numbers File this manual in the store plastic guard(s) by sliding for the emergency panel and office for future reference. over the twist nuts at the cor- all conveyors on the back cover of responding number on the conveyor.
- Page 12 Operation / Operación u Starting / Puesta en funcionamiento u Stopping / Detener STOP STOP START RESET RESET START Start the conveyor by turning Stop the conveyor by turning the control switch to <START> the control switch to <STOP> Poner en funcionamiento la cinta Detener la cinta transportadora transportadora girando el control a girando el control a Detener (...
- Page 13 u Speed Change / Cambio de velocidad The speed has been pre-programmed to 1800 rpm. This can be changed depending on operational needs once the conveyor is installed. If the control will not change speed, the control may be locked. Refer to the “Unlocking Controller” procedure below. La velocidad está...
- Page 14 u Daily Cleaning / Limpieza diaria STOP RESET START <STOP> the conveyor ( Remove the clear plastic Spray the rag with the diluted Wipe the visible portion of guards by twisting the nuts cleaning solution. the belt. to the vertical position and sliding them off of the conveyor.
- Page 15 u Daily Cleaning (continued) / Limpieza diaria (continuación) Wipe under the tail pulley. Lower the tail pulley into Replace both pins in the Wipe both sides of each place. conveyor’s tail pulley. clear plastic guard. Limpiar abajo de la polea de cola Bajar la polea de cola para colocarla Volver a colocar los dos pasadores Limpiar con un trapo los dos lados de...
- Page 16 Maintenance / Mantenimiento u Beginning Maintenance / Comenzar mantenimiento The following steps must be completed before performing any of the maintenance procedures described in the “Maintenance” section. Se deben seguir estos pasos antes de realizar cualquier procedimiento de mantenimiento descrito en la sección Mantenimiento. Ensure the power to the conveyor is disengaged by turning the control switch on the control panel to the <OFF>...
- Page 17 u Belt Tensioning / Tensión de la cinta If the belt slips or is stopping, improper tension may be the cause. See steps below for corrective actions. Si la cinta se resbala o se detiene, es posible que la tensión no sea la correcta. Ver los pasos a continuación para corregir el problema. Loosen the upper hex head Rotate the tension window Rotate the hex head cap...
- Page 18 u Belt Tracking / Guía de la cinta Tracking requires access to both sides of the conveyor. It is necessary to remove the conveyor from the table to properly track the belt. La guía de la cinta requiere tener acceso a ambos lados de la cinta transportadora. Es necesario retirar la cinta transportadora de la tabla para guiar la cinta correctamente. If the belt is squeaking or riding too far to one side of the conveyor, improper tacking may be the cause.
- Page 19 u Belt Tracking (continued) / Guía de la cinta (continuación) STOP RESET START Replace the clear plastic <START> the conveyor Correct tracking is Repeat this process guards by sliding over the achieved when some of until proper tracking is twist nuts at the corresponding the tail pulley is visible on both achieved.
- Page 20 Dispose of the gearmotor pulley clamping screws using in compliance with WEEE an 8 mm socket. or return to QC Conveyors for disposal. Insertar y ajustar los dos tornillos Deseche el motorreductor de de la polea con una llave de cabeza acuerdo con WEEE o devuélvalo a...
- Page 21 u Tail Assembly Replacement / Cambio de ensamblaje de cola Remove the shoulder bolts Lift the tail assembly off of Replace with the new tail Apply removable threadlocker from both sides of the tail the conveyor. assembly. to both shoulder bolts. assembly.
- Page 22 u Finalizing Maintenance / Finalizar mantenimiento The following steps must be completed after performing any of the maintenance procedures described in the “Maintenance” section on pages 16 - 21. Se deben seguir estos pasos después de realizar cualquier procedimiento de mantenimiento descrito en la sección Mantenimiento. Center the belt on the tail and Insert both pins into the tail.
- Page 23 Maintenance Checklist Lista de control de mantenimiento The following items should be checked each time maintenance is performed on the conveyors. Se deben controlar los siguientes puntos cada vez que se hagan tareas de mantenimiento en las cintas transportadoras. 9 10 11 12 13 14 15 16 Inspect the belt for cracks or Ensure the drive bearing set Confirm that both pull pins are...
- Page 24 Troubleshooting / Resolución de problemas u Controller LEDs Luces LED del controlador WARNING: Due to the risk of electric shock, maintenance of the control panel should be performed ONLY by service technician’s or licensed electrician’s. ADVERTENCIA: Debido al riesgo de descarga eléctrica, el mantenimiento adentro del panel de control SOLO lo debe hacer un técnico de mantenimiento o un electricista con licencia.
- Page 25 u Clearing Alarms / Solucionar alarmas In the event the control displays an alarm code, turn the control switch to <STOP> ( ). Fix the condition per instructions below; disconnect the power, reconnect the power, then turn the control switch to <RESET> ( ).
- Page 26 u Troubleshooting Resolución de problemas Symptom / Síntoma Manifestación Possible Cause / Posible causa Corrective Action / Medida correctiva The conveyor continues to operate with the The power supply is wired incorrectly. Verify the + is wired to brown and the - current to blue. Los cables de la corriente eléctrica están mal colocados Asegurarse de que + esté...
- Page 27 u Troubleshooting (continued) Resolución de problemas (continuación) Symptom / Síntoma Manifestación Possible Cause / Posible causa Corrective Action / Medida correctiva The clear plastic guard relay(s) LED light One or more of the clear plastic guards are not properly Properly install and secure all clear plastic guards. Instalar y asegurar correctamente todas las protecciones transpar- is not on.
- Page 28 310112-315577-RLY24V-LED RELAY 24VDC W/ LED, SPDT, 10A, 5 BLADE 310112-334418-CBLCNV-ECU PF52 CONVEYOR CABLE FOR ECU TABLE CONVEYOR 310112-334418-CBLCNV-PRP PF52 CONVEYOR CABLE FOR PREP TABLE CONVEYOR * Guards and part numbers refer to 2578 mm long conveyors. For other models, part numbers can be found by visiting mcdonalds.qcconveyors.com.
- Page 29 ASSY GUARD 3 PREP DRIVE END FREE SIDE 310112-328247-GDPRP3-ASY ASSY GUARD 4 PREP TAIL END FREE SIDE 310112-328247-GDPRP4-ASY CABLE PF52 PRP CONVEYOR 310112-334418-CBLCNV-PRP ASSY PROXIMITY SENSOR WIRING 310112-334418-PSNSR-ASY ASSY PF52 DRIVER WITH GEARMOTOR 310112-334418-VDRVASY BELT FDA BLACK V-GUIDED PF20-BELT-UVB-250-2578 PF Conveyors | Installation, Operation & Maintenance Manual...
- Page 30 310112-334418-CBLCNV-ECU ASSY PRP FRAME W/TAIL ANCHORS 310112-334418-FRM-ECU-ASY ASSY GUARD 6 ECU TAIL END DRIVE SIDE 310112-334418-GDECU6-ASY ASSY PROXIMITY SENSOR WIRING 310112-334418-PSNSR-ASY ASSY PF52 DRIVER WITH GEARMOTOR 310112-334418-VDRVASY BELT FDA BLACK V-GUIDED PF20-BELT-UVB-250-2730 PF Conveyors | Installation, Operation & Maintenance Manual...
- Page 31 u Drive Assembly / Ensamblaje del motor Description Part Number BEARING COVER 310112-264421-BCVR2 MOUNT G’MTR SUBPLATE 310112-264421-MTRMNT2 BEARING HOUSING DRIVE 310112-290979-BHSNG ASSY DRIVE PULLEY V-GUIDED PF45 310112-290979-DPLYASY-V ASSY BEARING SPHERICAL 20 mm ID 310112-290979-DRVBRNG-ASY BLOCK DRIVE MOUNTING 310112-309730-DRVMNT GEARMOTOR 200W BRUSHLESS DC 5:1 310112-334418-GM200-05 SCREW FLAT HEAD CAP M6 X 1 X 22 SS FHCS-M06X100X022-SS...
- Page 32 u Tail Assembly / Ensamblaje de cola Description Part Number BEARING COVER 310112-264421-BCVR2 SPHERICAL BEARING 310112-264421-BRNG BUSHING 310112-264421-BSH NYLON LANYARD 310112-264421-LAYRD PIN QUICK RELEASE 310112-264421-PIN3 SCREW SHOULDER SLOTTED M6 310112-264421-SBOLT2 TAIL PULLEY V-GUIDED 310112-264421-TLPLY2 TAIL SPACER 310112-264421-TLSPCR TAIL BLOCK LH 310112-309730-TLBLKLH TAIL BLOCK RH 310112-309730-TLBLKRH...
- Page 33 u Frame Assembly / Ensamblaje de estructura Description Part Number TAIL ANCHOR ROUND LH 310112-264421-TLANCR-LH TAIL ANCHOR ROUND RH 310112-264421-TLANCR-RH BLOCK SLIDER TAIL 310112-264421-TLSLDR COVER TENSIONER WINDOW 310112-264421-WCVR2 GUARD SENSOR WIRE 310112-309730-SNSRGD MOUNT SENSOR 310112-309730-SNSRMNT TROUGH WIRE CARRIER 310112-309730-WTRGH ASSY PRP FRAME W/TWIST LOCKS 310112-328247-FRM-PRP ACORN NUT STAINLESS STEEL M6 HEA-2014-00...
- Page 34 u Mount Assembly / Ensamblaje de montaje Description Part Number MOUNT 2-AXIS SLOTTED BASE WITH WEARSTRIP 310112-281662-MNT3 LOCK PLATE WITH STUDS 310112-290979-MNTLP ACORN NUT STAINLESS STEEL M6 HEA-2014-00 WASHER M6 X 12 OD X 1.6 THK SS WSHF-M06X12X16-SS PF Conveyors | Installation, Operation & Maintenance Manual...
- Page 35 u Plastic Guard Assembly / Ensamblaje de protección de plástico Description Part Number LOCK PLATE WITH STUDS 310112-290979-MNTLP WASHER M6 X 12 OD X 1.6 THK SS WSHF-M06X12X16-SS ACORN NUT STAINLESS STEEL M6 HEA-2014-00 PF Conveyors | Installation, Operation & Maintenance Manual...
- Page 36 u Panel Assembly / Ensamblaje de panel 10 10 SEE DIN RAIL ARRANGEMENT 1 ECU 1 PRP 18 PRP DIN RAIL ARRANGEMENT 16 @ @ Part not sold separately La parte no se vende por separado 19 ECU Description Part Number ASSY CONTROLLER 200W 230VAC 310112-309730-CTL200-C-ASY ASSY CORD GRIP SPLIT GLAND WITH NUT...
- Page 37 u Wiring Diagram / Diagrama de cableado Ø 50/60HZ 200-240VAC TB1-2 TB1-1 1000(BR) 1001(BR) 1001A(BR) 1001A(BR) TB1-3 TB1-4 FILTER TB2-1 TB2-2 1002A(BL) 1002(BL) 1002A(BL) TB2-3 TB2-4 1002A(BL) (GR/Y) NON-ILLUMINATED E-STOPS SUPPLIED BY KES 1003(BR) 1003B(BL) TB-S (WH) 100-240VAC ADJUST TO ILLUMINATED E-STOPS SUPPLIED BY KES POWER 22.6VDC...
- Page 38 EC Declaration of Conformity QC Industries, LLC 4057 Clough Woods Dr Batavia, OH 45103-2587, USA Phone: +1-513-753-6000 declare under our sole responsibility that the products, PF Series Conveyor to which this documentation relates, is in conformity with the following documents: u Directives Machinery Directive 2006/42/EC EN 12100:2010 Safety of Machinery...
- Page 39 Declaración de cumplimiento de normas CE Nosotros, QC Industries, LLC 4057 Clough Woods Dr Batavia, OH 45 103 - 2587, USA Teléfono: +1-513-753-6000 declaramos bajo nuestra única responsabilidad que los productos, Cintas transportadoras serie PF (PF Series Conveyor) a los que hace referencia esta documentación, cumple con los siguientes documentos: Directivas Directiva para maquinaria 2006/42/EC EN 12100-2:2010 Seguridad de maquinaria...
- Page 40 Notes Notas PF Conveyors | Installation, Operation & Maintenance Manual...
- Page 41 Notes Notas PF Conveyors | Installation, Operation & Maintenance Manual...
- Page 42 Service Record Ficha de servicios Date / Fecha Service Performed / Servicio realizadoa u Epanel Serial Number / Número de serie __________________________________ u Date of Installation Fecha de instalación __________________________________ PF Conveyors | Installation, Operation & Maintenance Manual...
- Page 43 Service Record Ficha de servicios Date / Fecha Service Performed / Servicio realizadoa u Conveyor 1 Serial Number / Número de serie __________________________________ u Date of Installation Fecha de instalación __________________________________ PF Conveyors | Installation, Operation & Maintenance Manual...
- Page 44 Service Record Ficha de servicios Date / Fecha Service Performed / Servicio realizadoa u Coveyor 2 Serial Number / Número de serie __________________________________ u Date of Installation Fecha de instalación __________________________________ MAN-PF52-1811-ES...
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