Related Manuals for QC Conveyors AS40-CD
Summary of Contents for QC Conveyors AS40-CD
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Page 1: Table Of Contents
AS40-CD Conveyors Installation & Maintenance Instructions Contents Warnings Tools Installation Maintenance QC Conveyors Recommended Spare Parts 4057 Clough Woods Dr. Troubleshooting Batavia, OH 45103 USA Exploded Views Warranty Information +1 (513) 753-6000 qcconveyors.com Service Record... -
Page 2: Warnings
DISCONNECT warning - can cause severe injury. equipment can cause severe severe injury or death POWER before removing guard KEEP AWAY injury LOCK OUT POWER AS40-CD Conveyors | Installation & Maintenance Instructions... -
Page 3: Tools
Aluminum cutting hack saw or Set of Metric allen wrenches Bubble level equivalent (3mm, 4mm & ball head 5mm) u Optional Tools 3/8" Torque wrench QC Conveyors bearing removal Electric Chop Saw tool (part# 1A0077A) AS40-CD Conveyors | Installation & Maintenance Instructions... -
Page 4: Installation
Before opening the shipment, visually inspect the outside of the crate/box for shipping damage. Carefully unpack the crate/box, inspecting for component damage which may have occurred inside the packing materials. Contact the carrier and QC Conveyors regarding any damage that may have occurred during shipment. Check the contents of your shipment against the supplied packing slip and inform QC Conveyors of any discrepancies. - Page 5 For conveyors more than 6” wide: flange should point inboard; no spacer is necessary Replace nuts and tighten. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 6 Clamp into tee slot at desired mount- plate. ing position. Using a 5mm allen wrench, Using a 5mm allen wrench, tighten Quick Clamp. tighten two socket head cap screws in each cross tie adjustment plate. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 7 Injury is possible if the stands are not lagged to the floor, cross ties are not used, or angle braces are not present. Never place a conveyor in operation until all proper mounts are installed and secured. Warning: Moving conveyors with casters can create dynamic forces that could tip the conveyor. Use caution when moving a conveyor with casters. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 8 Line up mount to drop in nuts. Insert socket head cap Tighten screws to secure Insert screws (not provided) screws through mount and mount to frame. into desired mounting surface into drop in nut. and tighten. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 9 Retighten screws in track- blocks. clamps. ing block. If sides have seals, speed of conveyor should be no faster than 30 feet per minute. Side seals are designed for use with MAA Standard Urethane Belts. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 10 Tighten screw on cross over vertical rods on width and tighten rods. block to secure rod. frame. Install guiderail and block assembly over vertical rods and adjust to desired height. (Guide should NOT touch belt) AS40-CD Conveyors | Installation & Maintenance Instructions...
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Page 11: Maintenance
The Drive End is tracked when the belt can make a full revolution without contacting either bearing plate. AS40-CD Conveyors | Installation & Maintenance Instructions... - Page 12 Slide idler pulley out of Loosen both adjustment screws on drive pulley slot and set aside. screws on motor side side to allow clearance for idler to allow clearance for idler pulley pulley removal. removal. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 13 Removal of Existing Belt (continued) Slide idler pulley out of Slide belt off idler end of Loop belt off of tension slot and set aside. conveyor. release tail end of conveyor. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 14 Replace and tighten four Slide mounting brackets Insert screws through Tighten screws holding screws holding guard on into place. bracket and into drop in bracket to conveyor frame. opposite side. nuts in frame. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 15 Slide center drive assembly Tighten 6 screws (3 per side) screws (3 per side) on motor into position. (Keep in mind on motor mounting plates. mount plates. stand placement and underside idler placement) AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 16 After tensioning, belt may need to be tracked. Refer to Belt Tracking section of this manual. If after following these steps, additional belt tension is needed, it is recommended that a new belt be installed. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 17 Wipe belt with rag. Cycle conveyor to reveal op- tears and replace if needed. clean rag. posite side of belt. Wipe belt with rag. > For best results, repeat steps until entire belt has been cleaned. AS40-CD Conveyors | Installation & Maintenance Instructions...
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Page 18: Recommended Spare Parts
Use the two digit width of the conveyor for “WW“. Use the width and 3-digit length of the conveyor for “LLL“. > To order parts, please visit QCconveyors.com/serial or call us at +1 (513) 753-6000. AS40-CD Conveyors | Installation & Maintenance Instructions... -
Page 19: Troubleshooting
Contact factory to discuss belt application If you are unable to remedy the problem with these corrective actions, please contact QC Conveyors Customer Service at (513) 753-6000. Failure to correct the problem may lead to abnormal use of the conveyor, thereby voiding the warranty. -
Page 20: Exploded Views
1D0060ALLLL SLIDER BED ALUMINUM EXTRUSION 10" WIDE 1D0061ALLLL SLIDER BED ALUMINUM EXTRUSION 12" WIDE AC6-WW-LLL-MAE BELT AUTOMATION SERIES CENTER DRIVE STANDARD AC6-WW-LLL-MVE BELT AUTOMATION SERIES CENTER DRIVE V-GUIDED 1A0073A00WW ASSY CENTER DRIVE PACKAGE AS40-CD Conveyors | Installation & Maintenance Instructions... - Page 21 ASSY CENTER DRIVE FIXED END IDLER 1A0039A00WW ASSY TAIL V-GUIDED 1A0038A00WW ASSY TENSION RELEASE TAIL 1A0071A-WW-LLL ASSY MULTI-PIECE FRAME AC6-WW-LLL-MAE BELT AUTOMATION SERIES CENTER DRIVE STANDARD AC6-WW-LLL-MVE BELT AUTOMATION SERIES CENTER DRIVE V-GUIDED 1A0073A00WW ASSY CENTER DRIVE PACKAGE AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 22 SCREW BUTTON HEAD CAP M5 X 0.8 X 10 LG ZP SHCS M04X070X025-ZP SCREW SOCKET HEAD CAP M4 X 0.7 X 25mm ZP SHCS M04X070X050-ZP SCREW SOCKET HEAD CAP M4 X .7 X 50mm ZP SHSS-M08X125X050-BX-B SCREW SOCKET HEAD SET AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 23 1D0121A RING TAIL RETAINING 15mm 1D0132A BEARING, 35mm OD x 15mm ID x 11mm W 1D0304A SHAFT EXTENSION CENTER DRIVE IDLER FHCS-M05X080X014-ZP SCREW FLAT HEAD CAP M5 X 0.8 X 14 LG. ZP AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 24 ASSY BEARING PLATE WITH BEARING LH 1A0035C ASSY BEARING PLATE WITH BEARING RH SLHCS-M6X100X010-BX SCREW SOCKET LOW HEAD CAP M6x1.0 10MM LG. SHCS-M06X100X010-ZP SCREW SOCKET HEAD CAP M6x1.0 10MM LG. SHSS-M06X100X016-ZP SCREW SOCKET HEAD M6x1.0 16MM LG. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 25 BUTTON HEAD SHOULDER SCREW SHSS-M06X100X006-ZP SCREW SOCKET HEAD SET M6x1.0 6mm LG. FHCS-MO2.5X045X005-BX SCREW SOCKET FLAT HEAD M2.5x0.45 5mm LG. SLHCS-M05X080X010-ZP SCREW SOCKET LOW HEAD CAP M5x0.8 10mm LG. WSHF-M06X12X16-ZP WASHER FLAT M6 AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 26 Automation Series Tail Pulley Assembly Part Not Sold Separately Part # Description 1D0157B00WW TAIL PULLEY 1D0158A00WW TAIL SHAFT 1D0132A BEARING 1D0121A RETAINING RING SHDSS-M08X125X030-BX SET SCREW, SOCKET HEAD, DOG PT, M8X1.25X30 LG AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 27 1D0152A SHAFT STUB UNDERSIDE IDLER 2"-6" 43-0050-51 BEARING UNDERSIDE IDLER STUB 43-0050-52 RETAINING RING 1D0151A CLAMP UNDERSIDE IDLER STUB 1D0148A GUARD UNDERSIDE IDLER STUB 2"-6" SHCS-MO5X080X016-ZP SCREW SOCKET HEAD CAP M5x0.8 16mm LG. AS40-CD Conveyors | Installation & Maintenance Instructions...
- Page 28 CLAMP UNDERSIDE IDLER FULL WIDTH 1D0155A00WW GUARD UNDERSIDE IDLER FULL WIDTH 1D02040A BEARING UNDERSIDE IDLER FULL WIDTH 43-0050-52 RETAINING RING SHCS-MO5X080X016-ZP SCREW SOCKET HEAD CAP M5x0.8 16mm LG. SHCS-M05X080X10-BX SCREW SOCKET HEAD SET M5x0.8 10mm LG. AS40-CD Conveyors | Installation & Maintenance Instructions...
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Page 29: Warranty Information
Please notify QC Conveyors as soon as any loss or damage is discovered and request the department that handles the lost or damaged goods. You will need to know a complete description of all lost or damaged items. If replacement items are needed, a purchase order made out to QC Conveyors will need to be supplied. - Page 30 Return Policy If, for any reason, an item needs to be returned to QC Conveyors or an in-house order needs to be canceled or revised, the Purchaser is required to adhere to the following series of steps to ensure that the return or cancellation is handled in the proper manner.
- Page 31 Configurator, where you can configure and quote conveyor systems with help from our engineering-based configuration tools to ensure your conveyor and components will work together perfectly in your application. Clough Woods Drive | Batavia, 4057 OH 45103 | qcconveyors.com (513) 753-6000 AS40-CD Conveyors | Installation & Maintenance Instructions...
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Page 32: Service Record
Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ AS40-CD Conveyors | Installation & Maintenance Instructions MAN-AS40-CD-1902...