ALBIN PUMP ALH Instruction Manual
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ALBIN PUMP ALH Instruction Manual

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since 1928
ALBIN PUMP ALH
Hose Pumps / Instruction Manual

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Summary of Contents for ALBIN PUMP ALH

  • Page 1 1928 ALBIN PUMP ALH Hose Pumps / Instruction Manual...

  • Page 2: Table Of Contents

    6.7.4 - Maintenance and periodical controls ......23 2 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 3 9.4 - ALH Spare parts list ........

  • Page 4: How To Use This Maintenance Manual

    1 | HOW TO USE THIS MAINTENANCE MANUAL This manual is specific to ALBIN PUMP SAS (ALBIN PUMP) ALH series peristaltic pumps. It allows the users to install, to start and to carry out maintenance on these pumps. All persons, fitters and users must read this maintenance manual in its entirety.

  • Page 5: Description

    The product is then successively sucked and pushed due to the wheel rotation. Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 5 ...

  • Page 6: Pump Construction

    NR / NBR / EPDM / NBR FOOD / VITON ® HOSE HYPALON ® / NR-FOOD HYPALON ® / NR-FOOD BRACKET ELECTROPLATED STEEL ELECTROPLATED STEEL STEEL STEEL FRAME ELECTROPLATED STEEL ELECTROPLATED STEEL COVER FLANGE ELECTROPLATED STEEL WITHOUT FLANGE 6 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...

  • Page 7: Pumps Alh25 To Alh65

    HOSE HYPALON ® / NR-FOOD HYPALON ® / NR-FOOD BRACKET ELECTROPLATED STEEL ELECTROPLATED STEEL STEEL STEEL FRAME STEEL STEEL SIGHT GLASS SEAL NITRILE NITRILE INLET/OUTLET FLANGE STAINLESS STEEL STAINLESS STEEL Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 7  ...

  • Page 8: Pumps Alh80 To Alh125

    HYPALON ® / NR-Food BRACKET ELECTROPLATED STEEL ELECTROPLATED STEEL STEEL BOLT ON PLATE DUCTILE CAST IRON FRAME STEEL STEEL SIGHT GLASS SEAL NITRILE NITRILE INLET/OUTLET FLANGE STAINLESS STEEL STAINLESS STEEL 8 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...

  • Page 9: Pump Hose

    They are available in six materials: Natural Rubber (NR), perbunan (NBR), EPDM, NBR food, Viton®, and Hypalon®. The material of the hose must be compatible with the pumped liquid. Consult an ALBIN PUMP distributor to define the best hose for your process or consult the chemical resistance table on our website albinpump.com.

  • Page 10: Installation

    4 .2 - CONDITIONS OF USE ALH pumps can work in atmospheres where the temperature is situated between -20°C (-4°F) and 45°C (113°F). Pumps are coated with a 150µ paint which will protect them against certain aggressive environments. They are designed for indoor and outdoor setup.

  • Page 11: Pump Lifting

    6 .1 - EMPTYING AND FILLING OF THE LUBRICANT Refer to §6.6 to know the periodicity of lubricant change. 1 - Stop the pump. 2 - Place a tray underneath the drain plug (REF 23). REF 23 Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 11  ...
  • Page 12 Place a funnel inside the plug hole and fill the casing with the ALBIN lubricant (see lubricant table §9.7). The necessary volume of lubricant is just underneath the shaft line. 12 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...

  • Page 13: Hose Cleaning

    FOR MODELS ALH05, ALH10, ALH15 and ALH20: Remove circlips using circlips pliers (REF 24) and dismantle bracket (REF 18). Extract insert (REF 12). Careful- ly perform these actions to avoid damaging the ribbed fittings. Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 13 ...
  • Page 14 Remove circlips (REF 24) and dismantle bracket REF 18. Extract insert (REF 12). Remove clamps (REF 8) and (REF 9). Carefully perform these actions to avoid damag- ing the ribbed fittings. REF 18 REF 12 PHOTO 7 14 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...

  • Page 15: Cleaning Of The Pump Casing

    Lightly lubricate the inside of the sleeve (REF 6). FOR MODELS ALH05, ALH10, ALH15 and ALH20 REF 5 Temporarily mount the bracket (REF 18) at the inlet port. REF 47 REF 6 REF 18 PHOTO 1 PHOTO 2 Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 15  ...
  • Page 16 14 - Open the valves at the suction and discharge sides. 15 - Check the direction of rotation of the pump. Check for any possible lubricant leakage by the inserts, sleeves or cover. PHOTO 3 16 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...

  • Page 17: Replacement Of Spare Parts

    10 - Remove the cover once again and undertake operations step 5 to 7. 11 - Reposition the cover and tighten all cover screws. REF 10 REF 30 REF 2 REF 5 REF 29 Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 17  ...

  • Page 18: Replacement Of The Seal Ring (Ref 27) And The Shaft Seal (Ref 26)

    Fill the gap between the key-way and the seal ring with silicone mastic to ensure correct. For Pumps ALH100 and ALH125 the wheel is automatically positioned by the spacer ring and seal ring. Therefore no adjustment is necessary. REF 27 REF 26 REF 41 18 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 19 5 (0.19) 3 (0.11) 6.5 (0.25) 8 (0.31) 10 (0.39) 15 (0.59) casing / shoe (L) Tolerance + or - (±0.02) (±0.02) (±0.02) (±0.02) (±0.02) (±0.02) (±0.02) (±0.02) (±0.02) (±0.02) (±0.02) Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 19  ...
  • Page 20 ALH125, undertake operation step14 of previous chapter. Then block the wheel with the washer (REF 60) and the screw (REF 59) and finish with operation steps 16 and 17 of previous section. REF 26 20 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...

  • Page 21: Shoe Shimming

    8 - Re-connect and jog run the motor to bring the second shoe in front of the sight glass. 9 - Cut the power supply of the pump. 10 - Repeat operations 3, 4, 5, 6 and 7. Replace the sight glass seal (REF 46) if necessary. Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 21 ...

  • Page 22: Maintenance And Periodical Controls

    Maintenance since 1928 6 .6 - MAINTENANCE AND PERIODIC INSPECTIONS ALH AND ALHS SERIES Preventative maintenance suggests chang- Pump hose replacement. ing the pump hose after 90% of the life see §6.3 time of the first hose. At the end of 2 hose changes or 5000 Lubricant replacement.

  • Page 23: Alhs Series Complementary Information

    It should be built by qualified staff with good engineering practice. In no case ALBIN PUMP is responsible for it’s construction or conception. - The alignment of pump and drive shafts must be made in accordance with instructions given by the manufacturer of the coupling.

  • Page 24: Hose Storage

    Ask for advice from your Albin distributor. viscosity. Unblock piping at inlet and verify there is product flow that Piping blocked or partly blocked at inlet. meets requirements. 24 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 25 Abnormal noise coming from the bearing Lack of lubricant in the bearing case. Refill the bearing case with appropriate grease. case (ALHS series). Worn bearings. Replace bearings. See §6.4 and §6.6. Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 25  ...

  • Page 26: Characteristics And Technical Specifications

    1 rev = 0.0583 L = 0.0154 gal 1 rev = 0.091 L = 0.024 gal *Intermittent use : minimum one hour stop after 2 hours run / *Occasional use : maximum one hour a day 26 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 27 1 rev = 1.3333 L = 0.3522 gal 1 rev = 2.9167 L = 0.7705 gal *Intermittent use : minimum one hour stop after 2 hours run / * Occasional use : maximum one hour a day Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 27 ...
  • Page 28 1 rev = 36.6667 L = 9.6863 gal 1 rev = 20.0000 L = 5.2834 gal *Intermittent use : minimum one hour stop after 2 hours run / *Occasional use : maximum one hour a day 28 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...

  • Page 29: Overall Dimensions

    Characteristics / Technical Specifications since 1928 9 .2 - ALBIN PUMP DIMENSIONS ALH05 TO ALH125 FLANGED GEAR MOTOR AND ALHS SERIES PUMPS ALH05 -ALH10 AND ALH15 -ALH20 2 Patins 2 lobes 3 Patins 3 lobes PUMPS ALH15 -20 2 Patins...
  • Page 30 131 (5.1) ANSI 4 in / 150# (DN100 PN16) 361 (14.2) 387 (15.2) 144.5 363.5 ALH125 4xø27 (4xø1.0) 160.5 (6.3) ANSI 5 in / 150# (DN125 PN16) 500 (19.7) (5.7) (14.3) 30 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 31 4xM8 (4.5) (8.9) (3.7) (1.7) (1.4) ALHS10 (1.3) (5.7) (3.2) (1.7) ALHS15 35.5 ø20 (ø0.8) 124.8 22k6 4xM8 (7.6) (11.7) (5.7) (2.0) (1.8) (1.4) (4.9) ALHS20 (6.9) ø25 (ø1.0) (2.8) Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 31  ...
  • Page 32 (27.5) (15.2) (20.9) (5.8) (5.1) (15.2) (6.0) 1273 1037 160.5 144.5 ALHS125 ANSI 5 in / 150# (DN125 PN16) 120k6 4xM24 (50.1) (40.8) (32.2) (19.7) (23.8) (6.3) (5.7) (19.7) (8.5) 32 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...

  • Page 33: Nomenclature

    Characteristics / Technical Specifications since 1928 9 .3 - NOMENCLATURE Exploded view ALH05 - ALH10 Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 33  ...
  • Page 34 Characteristics / Technical Specifications since 1928 9 .3 - NOMENCLATURE Exploded view ALH15 - ALH20 34 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 35 Characteristics / Technical Specifications since 1928 9 .3 - NOMENCLATURE Exploded view ALH25 - ALH40 Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 35  ...
  • Page 36 Characteristics / Technical Specifications since 1928 9 .3 - NOMENCLATURE Exploded view ALHX40 - ALH65 36 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 37 1928 9 .3 - NOMENCLATURE Exploded view ALHX65 Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 37  ...
  • Page 38 Characteristics / Technical Specifications since 1928 9 .3 - NOMENCLATURE Exploded view ALHX80 - ALH80 38 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 39 Characteristics / Technical Specifications since 1928 9 .3 - NOMENCLATURE Exploded view ALH100 Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 39  ...
  • Page 40 Characteristics / Technical Specifications since 1928 9 .3 - NOMENCLATURE Exploded view ALH125 40 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 41 Characteristics / Technical Specifications since 1928 9 .3 - NOMENCLATURE Exploded view ALHS05 - ALHS125 Bearing Case Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 41  ...
  • Page 42 Characteristics / Technical Specifications since 1928 9 .3 - NOMENCLATURE 42 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...

  • Page 43: Alh Spare Parts List

    Characteristics / Technical Specifications since 1928 9 .4 - ALH PUMP PARTS LIST (see specific exploded view) ALH 05 ALH10 ALH15 ALH20 REF. DESIGNATION ALH10 ALH15 ALH20 ALH25 ALH32 ALH40 (3 LOBES) (3 LOBES) (3 LOBES) (3 LOBES) CASING ALH100110...
  • Page 44 Characteristics / Technical Specifications since 1928 9 .4 - ALH PUMP PARTS LIST (see specific exploded view) ALH 05 ALH10 ALH15 ALH20 REF. DESIGNATION ALH10 ALH15 ALH20 ALH25 ALH32 ALH40 (3 LOBES) (3 LOBES) (3 LOBES) (3 LOBES) BREATHER PLUG...
  • Page 45 Characteristics / Technical Specifications since 1928 9 .4 - ALH PUMP PARTS LIST (see specific exploded view) REF. DESIGNATION ALHX40 ALH50 ALH65 ALHX65 ALHX80 ALH80 ALH100 ALH125 SHAFT SEAL ALHSH6080 SH-7085-ASP-15 SH-7085-ASP-15 ALHSH100S8 SH-100130-ASP-15 SH-100130-ASP-15 SH-110130-ASP-15 SH-130150-ASP-15 SEAL RING ALHSE5060...

  • Page 46: Alhs Bearing Case Parts List

    Characteristics / Technical Specifications since 1928 9 .5 - ALH BEARING CASE PARTS LIST (see specific exploded view) ALHX40 ALH 05 ALH15 ALH25 TO REF. DESIGNATION ALHX65 ALHX80 ALH80 ALH100 ALH125 ALH10 ALH20 ALH40 ALH65 BEARING CASE (ALHS) SHAFT (ALHS)

  • Page 47: Lubrication Table

    40 to 105 40 to 75 0 to 40 0 to 40 10 (145) ≤ ΔP ≤ 15 (217.5) 10 (145) ≤ ΔP ≤ 15 (217.5) 40 to 90 40 to 60 Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 47  ...

  • Page 48: Generated Noise And Temperature

    ALBIN PUMPS TEMPERATURE : The cover and the pump casing can become very hot due to the friction on the hose and liquid temperature. If you need to limit the pump temperature, please contact your ALBIN PUMP distributor. 48 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual ...

  • Page 49: Expansible Hub Assembly And Disassembly: Generalities

    Unlock holes ALH05 to ALHX40 ALH50 and ALH65 2 part expansible hub.part 3 part expansible hub.part ALHX65, ALHX80 and ALH80 1 part expansible hub.part Unlock holes Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 49  ...

  • Page 50: Torque

    116 (85.5) 116 (85.5) 116 (85.5) 291 (214.6) 291 (214.6) 291 (214.6) 291 (214.6) 12 (8.8) 13 (9.6) 13 (9.6) 27 (19.9) 35 (25.8) 90 (66.3) 110 (81.1) 110 (81.1) 50 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...

  • Page 51: Weight

    Characteristics / Technical Specifications since 1928 9 .12 - WEIGHT ALH AND ALHS SERIES WEIGHT kg (lbs) WEIGHT PART ALH05-10 ALH15 ALH20 ALH25 ALH32 ALH40 ALHX40 ALH50 CASING 5 (11) 8 (17.6) 8 (17.6) 16 (35.3) 29 (63.9) 29 (63.9) 43 (94.8)

  • Page 52: Complementary Instructions For Atex Certified Material

    10 | SUPPLEMENTAL INSTRUCTIONS FOR ATEX CERTIFIED MATERIALS Peristaltic hose pump Complementary instructions for ATEX certified material. Models: Albin Pump ALH and ALHS Pumping and operation in zone 0 is completely banned. The pumps are planned for a use in the following gas and dust explosive atmospheres.
  • Page 53 10 .4 ATEX characteristics of the motor or the motor reducer of the pump 11 - ATEX characteristics of the pumping installation 12 - Pumping vat of retention 13 - Marking of the pump Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 53 ...
  • Page 54 Consequentially, the working temperature of the hose (and thus the heating of the pump) must be known and controlled, and it depends on the three following parameters: > Temperature of pumped product > Number of rotations of the pump > Discharge pressure 54 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 55 Going beyond these limits is likely to generate a risk of ignition of the atmosphere surrounding the material. The ALBIN PUMP installations are in particular designed so that the normal working conditions of the pump do not generate an overload of the motor or the reducer.
  • Page 56 With each hose replacement, the adjustment of compression of the hose must be controlled and adapted to the instructions of adjustment registered in the handbook. The technicians who intervene on ATEX material must be ATEX trained and approved. 56 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 57 An insufficient lubricant level in the pump can generate surface temperatures higher than the recommended limit of temperature (T) of the pump. Stop the pump and check the lubricant level every 1000 working hours. Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 57 ...
  • Page 58 Make sure the earth connections are properly made. Dry run the pump to make sure that the connections are correct and that the direction of rotation corresponds well with the suction and the discharge of the installation. 58 albinpump@irco.com Albinpump.com Albin Pump ALH Instruction Manual  ...
  • Page 59 ATEX Certified Materials 10 .4 - Ground connection of pump A bonding strip lug can be seen on the frames of ALH type pumps and on the pump housing and bearing case of the ALHS type pumps. 10 .5 - ATEX characteristics of the motor or the motor reducer of the pump The motor or motor reducer must have ATEX characteristics adapted to recognized use (group gas IIB, class of temperature T4) and must be explosion-proof.

  • Page 60: Security Form

    In compliance with Health & Safety Regulations you, the user are required to declare the substances that have been in contact with the product(s) you are returning to ALBIN PUMP or any of its subsidiaries or distributors. Failure to do so will cause delays in servicing the item or in issuing a response.

  • Page 61: Statement Of Ce Compliance

    We declare under our responsibility that the equipment defined in section 1.0 satisfies in all the directives of the European Community specified in section 2.0 and in the French work legislation. Date: XX XX XXXX Thomas Mapelli Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 61 ...
  • Page 62 - The inserts material. - The shoe material. ALBIN PUMP cannot guaranty the hose lifetime or the product loss due to a hose burst. It is the operator’s responsibility to prevent pumped liquid loss with additional hose rupture detectors and or automatic shutdown valves.
  • Page 63 NOTES since 1928 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ Albin Pump ALH Instruction Manual Albinpump.com albinpump@irco.com 63  ...
  • Page 64 .albinpump .com About Ingersoll Rand Inc. Albin Pump is a brand of Ingersoll Rand and part of the Precision and Science Technologies (PST) business segment. PST consists of a portfolio of complementary, mission critical brands such as Milton Roy®, ARO®, LMI®, Albin Pump, Thomas®, Welch®, Haskel®, Dosatron®, YZ®, Williams®, MP®...

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