Related Manuals for ALBIN PUMP KB Series
Summary of Contents for ALBIN PUMP KB Series
- Page 1 CALL TOLL FREE 877-742-2878 FOR SALES AND SUPPORT Return to BurtProcess.com since 1928 ALBIN PUMP KB-SERIES Peristaltic Metering Pump / Operation and Maintenance Manual Version: 4.2 September - 2024...
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Page 2: Table Of Contents
5.4 - Icons ....... 18 5.5 - Quick Start Guide ..... 20 2 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 3: Introduction
1.1 | HOW TO USE THIS MAINTENANCE MANUAL This manual is specific to ALBIN PUMP SAS (ALBIN PUMP) KB series peristaltic pumps. It allows the users to install, to start and to carry out maintenance on these pumps. All persons, fitters and users must read this maintenance manual in its entirety. -
Page 4: Pump Specifications
Pollution Degre ......... . 3 1.5 | NAMEPLATE DETAILS 4 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 5: Service Point Information
When maintenance is necessary, a plant engineer or technician uses a phone to scan the code, bringing up a list of replacement parts, service guidelines, a contact request, and other information. You may obtain information about ordering spare parts, documentation, and manuals here. Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 5 ... -
Page 6: Model Description Chart
K - 0.375" B - CR Chemical Resistant E - 0.093” / 0.125" L - 0.50" C - PT Petro-Tough G - 0.187" P - 0.75" H - 0.25" 6 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 7: Materials Of Construction
Albin CR - Chemical Resistant is suited for handling strong acids and bases, and is virtually unaffected by most commercial sanitizers & cleaners. Min/max temperature: 0-54°C (32-130°F). Albin PT - Petro-Tough can be used with fats and oils, lubricants, and some solvents. Min/max temperature: 0-54°C (32-130°F). Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 7 ... -
Page 8: Available Tube Assemblies
K3-ACK1 K3-R-C K3-AAE2 K3-R-D K3-AAG2 K3-R-D K3-AAK1 K3-R-D K3-AAKL K3-R-D K4-AAH1 K4-R-A K4-AAH2 K4-R-A K4-ABK1 K4-R-B K4-ABK2 K4-R-B K4-ACH1 K4-R-C K4-ACK1 K4-R-C K4-ACK2 K4-R-C K4-AAL1 K4-R-D K4-AAP1 K4-R-D 8 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 9: Dimensions
DIMENSION 246 (10.4) 246 (10.4) 363 (14.3) 206 (8.125) 206 (8.125) 308 (12.125) 361 (14.2) 361 (14.2) 455 (17.9) Weight kg (lb) 16.1 (35.6) 16.1 (35.6) 32.6 (72) Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 9 ... -
Page 10: Operating And Safety Precautions
For safety purposes, this equipment should only be used by appropriately-trained personnel after they have read and understood this manual, and accounted for any and all potential hazards. If the pump is used in a manner not recommended by Albin Pump, the warranty may be voided and risk to equipment and personnel could occur. -
Page 11: Product Parts Information
Only allow ALBIN PUMP trained technicians to perform maintenance on the products. For additional information contact ALBIN PUMP or nearest authorized distributor. The use of other than genuine ALBIN PUMP replacement parts may result in safety hazards, decreased pump performance and increased maintenance and will invalidate all warranties. -
Page 12: Installation
For safety, do not apply 110-230VAC to control terminals. Signals applied to terminals must be within appropriate limits. Damage from misapplied signals can destroy the pump and is not covered under warranty. 12 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 13: I/O Board
Ethernet cable port for MODBUS TCP / IP connection FUSE: Fuse compartment with replaceable 6.3A 250V AC/DC Fuse Cartridge, 5mm x 20mm (Equivalent to Bel Fuse Inc. 5ST 6.3R) RELAYS: 4 configurable digital form-C relays Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 13 ... -
Page 14: Best Practices
Tube selection: Refer to the Albin Pump website for a chemical compatibility guide. For help with compatibility issues, contact a distributor or Albin Pump customer care. -
Page 15: Pre Operation Checklist
Pumps are mounted on a clean, level platform. Pumps are stable. Pipework design is optimal for pump performance. Accessories are correctly installed. Flange covers/dust covers and caps are removed. Appropriate valves are open. Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 15 ... -
Page 16: Getting Started
» Zero Speed is displayed as 0, Stop is displayed as 0 with Red background. Units displayed here are what is selected in the Display Settings Screen. 16 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 17: Keypad
Up and down adjust the value, and Go to Settings screen from home screen select accepts the value. More options (offers batch/dose mode and lock) from home screen Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 17 ... -
Page 18: Icons
Enter calibration mode I/O Settings Select remote control modes, i.e., SCADA, Pulse, and industrial protocols About View serial number and upgrade software View and download pump operating history 18 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... - Page 19 KB - SERIES Getting Started since 1928 ICON NAME FUNCTION Lock Enables passcode security Rotation direction CCW Direction setting is counterclockwise Rotation direction CW Direction setting is clockwise Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 19 ...
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Page 20: Quick Start Guide
LOG FILES ABOUT 5.5.1.1 | SYSTEM SCREEN Selecting the System menu offers the following options: HOME I SETTINGS I SYSTEM Display Settings Password Auto Restart Real Time Clock 20 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 21: System - Display Settings
Backlight Timeout: SYSTEM - DISPLAY SETTINGS - LANUGAGE: HOME I SETTINGS I SYSTEM I DISPLAY SETTINGS l LANGUAGE Select language English English Francais Deutsch Español SAVE & EXIT Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 21 ... - Page 22 Use soft buttons to select Home Screen or Backlight Timeout. Use navigation buttons to adjust values. Press SELECT to save. HOME I SETTINGS I SYSTEM I DISPLAY SETTINGS Language: English Units Press soft Home Screen Timeout: seconds buttons Backlight Timeout: to edit value 22 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ...
- Page 23 Tube change screen under settings menu gives users two options: install new tube element or view and edit maintenance interval settings. HOME I SETTINGS I TUBING Install/replace tube element Maintenance reminder settings Press the soft button for Install new tube element to enter maintenance mode. Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 23 ...
- Page 24 STOP Press NEXT to continue HOME I SETTINGS I TUBING I TUBE CHANGE (4) MAINTENANCE MODE Press red rotor button. FRONT Left-facing Right-facing NEXT Press NEXT to continue 24 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ...
- Page 25 HOME I SETTINGS I TUBING I TUBE CHANGE (6) MAINTENANCE MODE Using both thumbs, press and hold START & STOP buttions. Release after one full revolution. FRONT START STOP NEXT Press NEXT to continue Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 25 ...
- Page 26 Right - facing NEXT Press NEXT to continue HOME I SETTINGS I TUBING I TUBE CHANGE (8) MAINTENANCE MODE TUBE CHNAGE COMPLETE FRONT NEXT Press NEXT to continue 26 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ...
- Page 27 This reminder will help avoid unplanned maintenance. HOME I SETTINGS I TUBING I MAINTENANCE INTERVAL ENABLED DISABLED 00000 Maintenance Interval HOURS 47:28 Run hours since last maintenance SAVE & EXIT Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 27 ...
- Page 28 Once 90% of the maintenance interval has passed, the pump will display a notice on the home screen: Set: 471 Enc: 0 5.59 REMOTE LOCAL Control: MANUAL Gal / Hr <10% Tube Life Remaining 28 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ...
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Page 29: Calibration Screen
HOME I SETTINGS I CALIBRATION l CALIBRATION (2) CALIBRATION VOLUME Measured Volume (mL) 00000 PROGRESS Ready for START Restore Factory Calibration Data Press GREEN button to START SAVE & EXIT Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 29 ... -
Page 30: I/O Settings Screen
SCADA includes analog speed control, input contacts, digital output relays and speed feedback outputs. Industrial Protocols includes Modbus RTU and Modbus TCP/IP. Section 6.0 contains setup instructions for each I/O protocol. 30 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 31: Log Screen
HOME I SETTINGS I LOG FILES Export Log File View alarms, warnings, and logged events on-screen by selecting the information icon from the home screen. 5.59 REMOTE LOCAL Control: MANUAL Gal / Hr Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 31 ... -
Page 32: About Screen
Scan the QR code on the pump to access firmware update instruction videos. HOME I SETTINGS I ABOUT Serial Number: NO_SERIAL_NUMBER Pump Run Hours: 47:28 Software Update Communications Upgarde 32 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 33: Operating Modes
4-20 mA, 0-10VDC or Frequency (PWM) Select SCADA from I/O Settings Screen shown in 5.5.4 . HOME I SETTINGS I IO SETTINGS I SCADA Speed Input Input Contacts Output Relayas Speed Feedback Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 33 ... - Page 34 » Select "SAVE & EXIT" to enable dry contact input settings. HOME I SETTINGS I IO SETTINGS l SCADA l INPUT CONTACTS Start: OPEN CLOSED Direction OPEN CLOSED Remote Stop: OPEN CLOSED SAVE & EXIT 34 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ...
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Page 35: Industrial Protocols
6.2.2 | INDUSTRIAL PROTOCOLS Select Industrial Protocols from I/O Settings Screen shown in 5.5.4" HOME I SETTINGS I IO SETTINGS I INDUSTRIAL PROTOCOLS Modbus RTU RS485 Settings Modbus TCP Ethernet Settings Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 35 ... -
Page 36: Modbus Rtu
Configure TCP port to connect MODBUS TCP. Scan the QR code on the pump for a complete MODBUS register file. HOME I SETTINGS I IO SETTINGS I INDUSTRIAL PROTOCOLS I MODBUS TCP IP: 0.0.0.0 (DHCP) TCP PORT 00502 0 -> 65535 SAVE & REBOOT 36 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 37: Rs 485
Dose speed will default to the manual set speed speed. However, for small doses, the pump will automatically slow down the pump if required to maintain accuracy. Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 37 ... -
Page 38: Batching
Dose: 76 mL Total: 0 mL Display in Dose Mode Set: 471 Enc: 0 LOCAL REMOTE Control: DOSE DOSES DOSE MODE: READY Dose: 76 mL Total: 0 mL 38 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 39: Batching
& Exit. Configure the pump operating conditions while in manual mode under speed settings and then select Remote mode from the home screen. The pump will now operate in a remote Start / Stop condition at the manually set run configuration. Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 39 ... -
Page 40: Maintenance
* If the tube has not failed, product is contained within the tube and will drain as the tube is removed. » Press the red button on the rotor to disengage the rotor assembly from the tube. 40 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... - Page 41 » Replace front cover. » Connect suction and discharge lines and open valves as appropriate. » Scan the QR code on the pump to access Tube Replacement instructional videos. Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 41 ...
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Page 42: Roller Assembly Replacement
» Install the new rotor assembly with new spacers as shown. » Scan the QR code on the pump to access Rotor Replacement instructional videos. Rotor Assembly Washer Washer 42 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... -
Page 43: Spare Parts
KB - SERIES Maintenance since 1928 7.4 | Spare Parts Contact your distributor or www.albinpump.com for ordering information, or access Albin Service Point via the QR code on your pump. Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 43 ... - Page 44 NOTE: All size 2 & size 3 pumps are shipped with 2 meters of 3/8" OD suction and discharge tubing, foot valve, check valve, ceramic weight, male and female 0.375" furruls, 4 coupling nuts, one 3/8" furrule, and a spare tube assembly in addition to the pump. 44 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ...
- Page 45 NOTE: All size 2 & size 3 pumps are shipped with 2 meters of 3/8" OD suction and discharge tubing, foot valve, check valve, ceramic weight, male and female 0.375" furruls, 4 coupling nuts, one 3/8" furrule, and a spare tube assembly in addition to the pump. Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 45 ...
- Page 46 K4-EXTB not shown rubber feet K4-FEET NOTE: All size 4 pumps are shipped with a spare tube assembly in addition to the pump. 46 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ...
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Page 47: Troubleshooting
Check compatibility of tube material with product being pumped. Operating pressure too high. Reduce discharge pressure. Tube dimensions do not match the spec- Install matched roller assembly and tube. ifications of the rotor assembly. Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 47 ... - Page 48 Ambient temperature exceeds recom- Locate pump out of direct sunlight or in conditioned environment. mended range Locate pump away from other equipment and processes which generate excessive heat. 48 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ...
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Page 49: Agency & Compliance
KB - SERIES Agency & Compliance since 1928 9.1 | CERTIFICATES Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 49 ... -
Page 50: Warranty Declaration
Remove entire accessory component from piping along with any welded __________ piping attached to accessory union or flange. 8. When RMA# is provided, make sure RMA # is prominently shown on BOL __________ 50 albinpump@irco.com Albinpump.com Albin Pump KB-Series Operation and Maintenance Manual ... - Page 51 INTERNAL USE ONLY To be completed by Milton Roy internal EHS. RMA#: ___________ Approved for return: Yes ____ No ____ Approval Date: ____________ Received Date: ________ Albin Pump KB-Series Operation and Maintenance Manual Albinpump.com albinpump@irco.com 51 ...
- Page 52 About Ingersoll Rand Inc. Albin Pump is a brand of Ingersoll Rand and part of the Precision and Science Technologies (PST) business segment. PST consists of a portfolio of complementary technologies and industry leading brands such as Milton Roy®, ARO®, LMI®, Haskel®, Thomas®, Dosatron®, SEEPEX®, MP Pumps®...
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