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Carmanah SPEEDCHECK-15 Install Manual

Carmanah SPEEDCHECK-15 Install Manual

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SPEEDCHECK-15/18
APPLIED INFORMATION (AI) INTEGRATION INSTALL GUIDE
SpeedCheck
SpeedCheck
Solar Cabinet
AC Cabinet
88764_InstallGuide_TRA_SpeedCheck-AI-Integration-Kit_RevB
Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com
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Summary of Contents for Carmanah SPEEDCHECK-15

  • Page 1 SPEEDCHECK-15/18 APPLIED INFORMATION (AI) INTEGRATION INSTALL GUIDE SpeedCheck SpeedCheck Solar Cabinet AC Cabinet 88764_InstallGuide_TRA_SpeedCheck-AI-Integration-Kit_RevB Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 1...
  • Page 2: Warnings And Precautions

    Warranty Disclaimer This manual will familiarize you with the features, operation standards, and installation of Carmanah’s SpeedCheck-15/18 Applied Information (AI) system. Failure to comply with the use, storage, maintenance, installation or placement instructions detailed in this manual could void the warranty.
  • Page 3: Safety And Usage Precautions

    Changes or modifications to Carmanah equipment not expressly approved by Carmanah could void both the user's authority to operate the equipment and the warranty. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 3...
  • Page 4: System Components

    75110 Rivet, 1/8”, Aluminum Blind with Aluminum Mandrel 75107 Barrier Block, 8 Position 88764 Install Guide, AI Integration Kit, SpeedCheck Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 4...
  • Page 5 Washer, Flat, #10, SS 30774 Washer, Lock, #10 SS 54246 Cable Tie, 4 Inch 49686 Cable Tie Mounting Base, ¾ x ¾” Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 5...
  • Page 6: Tools And Materials Required

    Optional Door Switch: • Loctite 220 threadlocker or similar • ANSI #9 drill bit (0.196” diameter) • 5/32" tamper-resistant hex screwdriver bit Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 6...
  • Page 7 SPEEDCHECK-15/18 APPLIED INFORMATION (AI) INTEGRATION INSTALL GUIDE SpeedCheck-15/18 Cabinet - Main Instructions SpeedCheck SpeedCheck Solar Cabinet AC Cabinet Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 7...
  • Page 8 Ensure that no burrs are present that would prevent the antenna from making a good seal with the top of the cabinet. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 8...
  • Page 9: Install Antenna

    • Fasten coax to cable tie mount with 1 cable tie. Twist the cable so the connector ends exit to the right-hand side. Twist To connectors Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 9...
  • Page 10 • Deburr hole on outside and inside and remove all aluminum chips. Ensure all metal chips are removed to prevent system damage caused by short circuits. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 10...
  • Page 11 2 screws, 2 lock washers and 2 flat washers. • Centre switch front/rear in slots and tighten (no Loctite). Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 11...
  • Page 12 The terminal on the end of the long switch wire gets installed into the AI harness connector in the next step. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 12...
  • Page 13 • Orient terminal same way as other terminals present in connector, with crimp uncrimped. Crimp wings will be wings facing up. Tug to confirm it’s fully inserted. bent over wire strands. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 13...
  • Page 14 Install 90° Adapters • Thread 2 90° coax adapters onto antenna connectors. • Orient as shown (facing upward when installed into cabinet). Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 14...
  • Page 15 • Mate 16-pin connector to AI unit connector. Avoid sharp bends in the coax cable. Keep coax away from sharp edges. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 15...
  • Page 16 2 cable ties. Install 2 ring terminals with crimp Red (DC +) toward chassis to make terminal Black (DC –) stacking easier. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 16...
  • Page 17 • Install yellow ring terminal from 16-pin AI harness over existing Solar + ring terminal. • Route yellow wire alongside other harness wires. Yellow (Solar +) Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 17...
  • Page 18 DC input power harness. These wires go to 16 and 4 pin connectors and are connected to the AI unit. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 18...
  • Page 19 SPEEDCHECK-15/18 APPLIED INFORMATION (AI) INTEGRATION INSTALL GUIDE Solar Version Only: Install Cable Ties • Install 2 cable ties. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 19...
  • Page 20 3 cable ties. Black (DC –) Install 2 ring terminals with crimp toward chassis to make terminal stacking easier. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 20...
  • Page 21 These wires go to 16 and 4 pin connectors configurations. and are connected to the AI unit. Attach yellow wire to unused terminal position. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 21...
  • Page 22 Mate Connectors to AI Unit • Mate 16 and 4 pin connectors to AI unit. • Cable tie wires to take up any slack. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 22...
  • Page 23 SPEEDCHECK-15/18 APPLIED INFORMATION (AI) INTEGRATION INSTALL GUIDE SpeedCheck-15 Sign Instructions Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 23...
  • Page 24 SPEEDCHECK-15/18 APPLIED INFORMATION (AI) INTEGRATION INSTALL GUIDE SpeedCheck-15: Harness Installation • See “Accessing Internal Components” section of the SpeedCheck-15 User Manual to allow access to the SpeedCheck controller circuit board. • Remove junction box lid. • Route black connector end of serial harness and ground wire harness through conduit connector, into junction box and down into chassis.
  • Page 25 • Carefully cut and remove the 7 cable ties shown below. • Insert 7 supplied cable ties into holder but do not do them up yet. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 25...
  • Page 26 • Route ground harness back alongside DC power harness to junction box. Stud Nyloc Nut Flat Washer Ring Terminal Flat Washer DIN Rail Chassis Sheet Metal Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 26...
  • Page 27 • Before tightening/trimming cable tie, ensure serial connector is fully mated and at 90° to control board. Ensure connector is vertical. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 27...
  • Page 28 • Route serial harness alongside input power harness. • Install cable ties around input power harness and any other harnesses present. • Tighten and trim cable ties. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 28...
  • Page 29 APPLIED INFORMATION (AI) INTEGRATION INSTALL GUIDE SpeedCheck-15: Reinstall Junction Box Cover • Reinstall junction box cover and tighten its two screws. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 29...
  • Page 30 SPEEDCHECK-15/18 APPLIED INFORMATION (AI) INTEGRATION INSTALL GUIDE SpeedCheck-18 Sign Instructions Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 30...
  • Page 31 • Orient ring terminal as shown and reinstall screw. Serial Screw head Screw’s captive washer Washer Ring terminal Radar bracket sheet metal Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 31...
  • Page 32 • Pull enough slack from the 10-pin serial harness to reach the circuit board. • Mate serial harness connector to 10-pin circuit board connector with connector key oriented as shown. Serial Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 32...
  • Page 33 • Before tightening/trimming cable ties, ensure serial connector is fully mated at 90° to control board. Ensure connector is vertical. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 33...
  • Page 34 SPEEDCHECK-15/18 APPLIED INFORMATION (AI) INTEGRATION INSTALL GUIDE SpeedCheck-15/18 Cabinet - Final Instructions Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 34...
  • Page 35 • Install serial and power harness wires to terminal block. White White/Black/Orange Black serial harness from SpeedCheck sign Orange Black Red/Black input power harness from SpeedCheck sign Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 35...
  • Page 36 • Route the ground harness from the sign to the stud and stack with the other ground terminals. • Install the new screw-mount cable tie holder and tighten around the 2 ground wires. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 36...
  • Page 37 • On the upper left side of the browser, select the device name that matches the Device ID (the ID number labelled on the AI unit). Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 37...
  • Page 38 If testing indoors where there is no GPS signal, this may result in a device status of “No GPS Lock”. Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 38...
  • Page 39: Technical Support

    © 2020 Carmanah Technologies Corporation Technical Support: Email: customerservice@carmanah.com Toll Free: 1.877.722.8877 (US & Canada) Worldwide: 1.250.380.0052 Fax: 1.250.380.0062 Web: carmanah.com Carmanah Technologies Corp. | 250 Bay St, Victoria, BC V9A 3K5, Canada | 1.250.380.0052 | customersupport@carmanah.com | carmanah.com Page 39...

This manual is also suitable for:

Speedcheck-18