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KOMFORT ZONE KIT
#KZK-072
For use with the Callaway-72 #CLW-72
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
1.0 INTRODUCTION .......................................................................3
1.1 Kit Contents.......................................................................................... 3
1.2 Suggested Configurations .............................................................. 4
1.3 Dimensions and Overview ............................................................. 5
1.4 Air Duct Run ......................................................................................... 6
2.0 FRAMING AND CLEARANCES ................................................7
2.1 Clearance to Sprinkler ...................................................................... 7
2.2 Framing.................................................................................................. 8
3.0 FACING AND FINISHING .........................................................9
3.1 Non-combustible Requirements .................................................. 9
3.2 Combustible Finish ..........................................................................10
3.3 Hearth and Mantel Clearances ....................................................12
4.0 INSTALLATION .......................................................................13
Hussong Manufacturing Co., Inc.
P.O. Box 577, 204 Industrial Park Drive
Lakefield, MN 56150-0577, USA
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
HUSSONG MANUFACTURING CO., INC.
READ ALL THESE STEPS
BEFORE STARTING INSTALLATION.
LEAVE THESE INSTRUCTIONS WITH THE
APPLIANCE.
This kit must be installed by a qualified installer,
service agency, or gas supplier at the time of
the heater installation. These instructions must
be used in conjunction with the installation and
operation manual provided with the appliance.
Please read the appliance owner's manual
completely before performing any procedures in
these instructions.
This optional convection duct kit redistributes the
warm air flow away from the fireplace opening to
a more desirable location using natural convection
without the use of a fan. The warm air flow may be
relocated to a position higher up the wall, out the
sidewalls, or even to an adjacent room. The result
is much cooler wall temperatures above the fire-
place opening for locating televisions, artwork, etc.
The use of this kit will permit lower mantel clear-
ances to be used. These lower mantel clear-
ances must be only used when the KZK Duct
system is installed.
Rev. 3, 4/20
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Summary of Contents for kozy heat KOMFORT ZONE KIT
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Page 1: Table Of Contents
KOMFORT ZONE KIT #KZK-072 For use with the Callaway-72 #CLW-72 HUSSONG MANUFACTURING CO., INC. Direct Vent Gas Fireplace INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. English and French installation manuals are available through your READ ALL THESE STEPS local dealer. -
Page 3: Introduction
” (103mm) 6 take o collars included Figure 1.1, #KZK-072 #KZK-610 (6) - 10’ x 6” (aluminum ex) listed to UL-181Class 0 Air Duct Figure 1.2, #KZK-610 Komfort Zone Kit #KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 4: Suggested Configurations
1.2 Suggested Configurations #KZK-072 FRONT WALL OUTLET #KZK-072 REAR WALL OUTLET #KZK-072 CORNER INSTALLATION Figure 1.3, #KZK-072 Suggested Configurations Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-072 R.3... -
Page 5: Dimensions And Overview
If you are mounting the plenum above the fireplace between 10’ (3m) to 20’ (6m) you will need (2) #KZK-610 kit and #KZK-CPL6 coupler kit. Figure 1.5, KZK-072 Overview Komfort Zone Kit #KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 6: Air Duct Run
WHEN INSTALLING AIR DUCT PIPE MAINTAIN A MINIMUM 4" VERTICAL RISE FOR EVERY 12" HORIZONTAL RUN MINIMUM BEND RADIUS=6” (152mm) 4” (102mm) 12” (304mm) Figure 1.6, Minimum Vent Pipe Run Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-072 R.3... -
Page 7: Framing And Clearances
Please follow local building codes to determine what temperature setting is relevant for your installation. 60” (1524mm) MIN ½ ” (63mm) CEILING SPRINKLER HEAD Figure 2.1, KZK Clearance to Sprinkler Komfort Zone Kit #KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 8: Framing
½ ” (1257mm) ¾ ” ⁄ ¾ 86” ” ” (1035mm) (1235mm) (1235mm) (1035mm) ½ ” (2071mm) ½ ” 22” (2197mm) (558mm) Figure 2.4, Framing and Clearances Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-072 R.3... -
Page 9: Facing And Finishing
COMBUSTIBLE MATERIAL ALLOWED NO SCREWS ALLOWED NO SCREWS ALLOWED ¾ ” ¾ 13” ” 13” (95mm) (95mm) (330mm) (330mm) Figure 3.2, Minimum Non-combustible Finishing Dimensions Screw Locations Komfort Zone Kit #KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 10: Combustible Finish
GOES ON TOP OF ANY REQUIRED NON-COMBUSTIBLE MATERIAL REQUIRED ON THE FIREPLACE. COMBUSTIBLE MATERIAL UP TO 1” (25mm) THICK DISCHARGE TRIM ⁄ ” (104mm) Figure 3.4, Combustible Finish Material up to 1" Thick Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-072 R.3... - Page 11 KZK air discharge opening. COMBUSTIBLE WALL FINISH UP TO 1” (25mm) THICK MAY BE INSTALLED OVER CEMENT BOARD FINISHING EDGE FIREPLACE ENCLOSURE FLOOR Figure 3.6, KZK-072 Combustible Wall Finish Komfort Zone Kit #KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
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Page 12: Hearth And Mantel Clearances
FINISHING EDGE ⁄ ” ⁄ (467mm) ” (715mm) FINISHING EDGE 14” (356mm) 17” (432mm) ½ ” (248mm) 20” (508mm) Figure 3.8, Hearth and Mantel Clearances for No Surround Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-072 R.3... -
Page 13: Installation
Install the plenum(s) into the rough frame opening maintaining minimum clearances to combustibles as listed (see previous pages). Fix the plenum to the framing using nails or screw through the top mounting bracket. Komfort Zone Kit #KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... - Page 14 Finishing material must not block and should run evenly along plenum opening. The #KZK-072DT discharge trim is optional depending on finishing material choice. 10. Continue with fireplace installation. Figure 4.4,Trim Installation Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-072 R.3...
- Page 16 KIT KOMFORT ZONE nº KZK-072 Pour utiliser avec le foyer au gaz à évacuation HUSSONG MANUFACTURING CO., INC. directe Callaway-72 nº CLW-72 INSTALLATEUR : Laissez ce manuel avec l’appareil. PROPRIÉTAIRE : Conservez ce manuel pour le consulter. English and French installation manuals are available through your LISEZ TOUTES CES ÉTAPES local dealer.
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Page 18: Introduction
Figure 1.1, Plénum, collets et garniture de sortie du kit no KZK-072 KZK-610 (6) - section de 10 pieds x 6 po conduit exible (aluminium) homolgué UL-181, Conduit d’air De Classe 0 Figure 1.2, Item no KZK-610 Kit Komfort Zone nº KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 19: Configurations Suggérées
1.2 Configurations suggérées KZK-072 - SORTIE MURALE AVANT KZK-072 - SORTIE MURALE ARRIÈRE KZK-072 - INSTALLATION DANS UN COIN Figure 1.3, Configurations suggérées du KZK-072 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-072 R.3... -
Page 20: Dimensions Et Vue D'ensemble
Si vous installez le plénum à plus de 10 pieds (3 m) et moins de 20 pieds (6 m) au-dessus du foyer, vous aurez besoin de deux (2) kits nº KZK-610 et du kit de coupleurs nº KZK-CPL6. Figure 1.5, Vue d'ensemble du kit KZK-072 Kit Komfort Zone nº KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 21: Installation Des Conduit D'air
À TOUS LES 12 PO (30 CM) DE COURSE HORIZONTALE RAYON DE COURBURE MINIMAL=6 po (152mm) 4” (102mm) 12” (304mm) Figure 1.6, Installation de conduits d'air de longueur minimale Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-072 R.3... -
Page 22: Encadrement Et Dégagements
à votre installation. 60” (1524mm) MIN ½ ” (63mm) Tête de gicleur au plafond Figure 2.1, Dégagement au gicleur du kit KZK Kit Komfort Zone nº KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 23: Encadrement
” (1257mm) ¾ ” ⁄ ¾ 86” ” ” (1035mm) (1235mm) (1235mm) (1035mm) ½ ” (2071mm) ½ ” 22” (2197mm) (558mm) Figure 2.4, Encadrement et dégagement Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-072 R.3... -
Page 24: Façade Et Finition
AUCUNE VIS PERMISE ¾ ” ¾ 13” ” 13” (95mm) (95mm) (330mm) (330mm) Figure 3.2, Emplacements de vis permis (pour matériaux incombustibles de finition de dimensions minimales Kit Komfort Zone nº KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 25: Matériaux De Finition Combustibles
Matériau incombustible jusqu’à l’ouverture de sortie d’air (83mm) Figure 3.3, Revêtement en matêriau combustible ¼ ” (57mm) Figure 3.5, Finition de l’ouverture de sortie d’air en matériaux incombustibles Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-072 R.3... - Page 26 être installée par dessus le panneau de ciment. BORD DE FINITION DU FOYER PLANCHER D’ENCEINTE DU FOYER Figure 3.6, Matériaux de finition murale combustibles avec le KZK-072 Kit Komfort Zone nº KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
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Page 27: Dégagements De L'âtre Et Du Manteau
BORD DE FINITION DU FOYER 14” (356mm) 17” (432mm) ½ ” (248mm) 20” (508mm) Figure 3.8, Dégagements de l’âtre et du manteau pour une installation sans contour Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-072 R.3... -
Page 28: Installation
Installez le(s) plénum(s) dans l’ouverture brute encadrée, tout en maintenant les dégagements minimums aux matériaux Kit Komfort Zone nº KZK-072 R.3 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... - Page 29 KZK-072 est optionnelle, tout dépendant du choix des matériaux de finition. 10. Continuez l’installation du foyer. Figure 4.4, Installation de la garniture de sortie d’air du plénum Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-072 R.3...