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kozy heat KZK-1510 Manual

kozy heat KZK-1510 Manual

Komfort zone kit for use with fireplaces clw-72 and bhm-52
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KOMFORT ZONE KIT
#KZK-1510
For use with fireplaces #CLW-72 and #BHM-52
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
1.0 INTRODUCTION .......................................................................3
1.1 Kit Contents.......................................................................................... 3
1.2 Fireplace Preparation ........................................................................ 3
1.3 Suggested Configurations .............................................................. 4
1.4 Dimensions and Overview ............................................................. 6
1.5 Air Duct Pipe Run ............................................................................... 8
2.0 FRAMING AND CLEARANCES ................................................9
2.1 Clearance to Sprinkler ...................................................................... 9
2.2 Framing................................................................................................10
2.3 Minimum Shelf Requirements ....................................................12
3.0 FACING AND FINISHING .......................................................14
3.1 Non-combustible Requirements ................................................14
3.2 Combustible Finish ..........................................................................16
3.3 Hearth and Mantel Clearances ....................................................19
4.0 INSTALLATION .......................................................................21
Hussong Manufacturing Co., Inc.
P.O. Box 577, 204 Industrial Park Drive
Lakefield, MN 56150-0577, USA
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
HUSSONG MANUFACTURING CO., INC.
READ ALL THESE STEPS
BEFORE STARTING INSTALLATION.
LEAVE THESE INSTRUCTIONS WITH THE
APPLIANCE.
This kit must be installed by a qualified installer,
service agency, or gas supplier at the time of
the heater installation. These instructions must
be used in conjunction with the installation and
operation manual provided with the appliance.
Please read the appliance owner's manual
completely before performing any procedures in
these instructions.
This optional convection duct kit redistributes the
warm air flow away from the fireplace opening to
a more desirable location using natural convection
without the use of a fan. The warm air flow may be
relocated to a position higher up the wall, out the
sidewalls, or even to an adjacent room. The result
is much cooler wall temperatures above the fire-
place opening for locating televisions, artwork, etc.
The use of this kit will permit lower mantel clear-
ances to be used. These lower mantel clear-
ances must be only used when the KZK Duct
system is installed.
Rev. 4, 5/20

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  • Page 1: Table Of Contents

    KOMFORT ZONE KIT #KZK-1510 For use with fireplaces #CLW-72 and #BHM-52 HUSSONG MANUFACTURING CO., INC. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. English and French installation manuals are available through your READ ALL THESE STEPS local dealer.

  • Page 3: Introduction

    ALL kit contents must be installed. 1.2.1 BHM-52 Requirements • (2) 15" plenum kit: KZK-1510 The header heat shield is not required for KZK-1510 installation. • (2) air grilles The stand-off assembly still must be installed. To install stand-off •...

  • Page 4: Suggested Configurations

    1.3 Suggested Configurations When installing the #KZK-1510, take in consideration the fireplace venting and the plenum tube configuration. The (2) plenums and the (2) air grilles in this kit are required and both must be installed. CLW-72 #KZK-1510 SIDE WALL OUTLET #KZK-1510 REAR WALL OUTLET Figure 1.4, #KZK-1510 Suggested Configurations for CLW-72...
  • Page 5 BHM-52 #KZK-1510 SIDE WALL OUTLET #KZK-1510 REAR WALL OUTLET Figure 1.5, #KZK-1510 Suggested Configurations for BHM-52 Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 6: Dimensions And Overview

    If you are mounting the plenum above the fireplace between 10’ (3m) to 20’ (6m) you will need (2) #KZK-610 kit and (1) #KZK-CPL6 coupler kit. Figure 1.7, KZK-1510 Overview for CLW-72 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4...
  • Page 7 If you are mounting the plenum above the fireplace between 10’ (3m) to 20’ (6m) you will need (2) #KZK-610 kit and (1) #KZK-CPL6 coupler kit. Figure 1.8, KZK-1510 Overview for BHM-52 Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 8: Air Duct Pipe Run

    MINIMUM BEND RADIUS=6” (152mm) MINIMUM BEND RADIUS=6” (152mm) 4” (101mm) 12” 4” (101mm) (304mm) 12” (304mm) CLW-72 BHM-52 Figure 1.9, Minimum Vent Pipe Run - only (1) plenum shown Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4...

  • Page 9: Framing And Clearances

    Please follow local building codes to determine what temperature setting is relevant for your installation. 60” MIN (1524mm) ½ CEILING SPRINKLER HEAD ” MIN (89mm) Figure 2.1, KZK Clearance to Sprinkler Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 10: Framing

    ¼ ” 17” 17” (431mm) (260mm) (431mm) ¼ ” (260mm) ¼ ” (1708mm) 22” (558mm) Minimum depth of replace enclosure Figure 2.3, CLW-72 Rough Opening and Framing Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4...
  • Page 11 ” 17” 17” (260mm) (431mm) (431mm) ¼ ” (260mm) ¼ ” (1937mm) ¾ ” (730mm) Minimum depth of replace enclosure Figure 2.4, BHM-52 Rough Opening and Framing Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 12: Minimum Shelf Requirements

    81” 79” (2057mm) (2007mm) 3” (76mm) 18” GRILLE (457mm) 3” (76mm) 18” (457mm) 81” 79” (2057mm) (2007mm) ENCLOSURE FLOOR ENCLOSURE FLOOR Figure 2.5, CLW-72 Minimum Shelf Requirements Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4...
  • Page 13 90” (2286mm) 3” (76mm) 88” (2235mm) 18” GRILLE (457mm) 3” (76mm) 18” (457mm) 88” 90” (2235mm) (2286mm) ENCLOSURE FLOOR ENCLOSURE FLOOR Figure 2.6, BHM-52 Minimum Shelf Requirements Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 14: Facing And Finishing

    COMBUSTIBLE MATERIAL ALLOWED NO SCREWS ALLOWED NO SCREWS ALLOWED ¾ ” ¾ ” 13” 13” (95mm) (330mm) (95mm) (330mm) Figure 3.2, CLW-72 Minimum Non-combustible Finishing Dimensions Screw Locations Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4...
  • Page 15 ” (851mm) Combustible material allowed ½ ” (64mm) Combustible material allowed Non-combustible material only Combustible material allowed No screws allowed Figure 3.3, BHM-52 Minimum Non-combustible Finishing Dimensions Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 16: Combustible Finish

    ⁄ COMBUSTBILE ” MATERIAL (403mm) UP TO 1” THICK DISCHARGE GRILLE ⁄ ” (301mm) ⁄ ” (301mm) Figure 3.5, #KZK-1510 Combustible Finishing Material up to 1" Thick Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4...
  • Page 17 UP TO 1” (25mm) THICK MAY BE INSTALLED OVER CEMENT BOARD FINISHING EDGE BOTTOM FINISHING EDGE FIREPLACE ENCLOSURE FLOOR Figure 3.6, KZK-1510 Combustible Wall Finish for CLW-72 Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 18 1” (25mm) thick may be installed up to the top nishing edge Top nishing edge Bottom nishing edge Figure 3.7, KZK-1510 Combustible Wall Finish for BHM-52 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4...

  • Page 19: Hearth And Mantel Clearances

    ” ⁄ (467mm) ” (715mm) BOTTOM FINISHING EDGE 14” (356mm) ½ 17” (432mm) ” (248mm) 20” (508mm) Figure 3.9, CLW-72 Hearth and Mantel Clearances for No Surround Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 20 Top nishing edge 31” (786mm) ½ ” (850mm) Bottom ½ ” nishing (64mm) edge 14” (356mm) Combustible oor Figure 3.10, BHM-52 Hearth and Mantel Clearances for No Surround Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4...

  • Page 21: Installation

    Frame a rough opening at the desired location. See previous pages of this manual for allowable plenum positions and rough frame opening sizes. Instructions continue on the next page. Figure 4.4, BHM-52 Convection Baffle Removal Komfort Zone Kit #KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 22 Support horizontal sections every 24 inches. Continue with fireplace installation. NOTE: PLENUM MUST BE LEVEL PLUMBERS TAPE USED TO SUPPORT BACK OF PLENUM Figure 4.6, Plenum Installed and Level Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-1510 R.4...
  • Page 24 KIT KOMFORT ZONE nº KZK-1510 Pour utiliser avec les foyers et nº CLW-72 et nº HUSSONG MANUFACTURING CO., INC. BHM-52 INSTALLATEUR : Laissez ce manuel avec l’appareil. PROPRIÉTAIRE : Conservez ce manuel pour le consulter. English and French installation manuals are available through your LISEZ TOUTES CES ÉTAPES...

  • Page 26: Introduction

    Figure 1.3, Installation des étriers de dégagement (6) - section de 10 pieds x 6 po conduit exible (aluminium) homolgué UL-181, Conduit d’air De Classe 0 Figure 1.2, Item no KZK-610 Kit Komfort Zone nº KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 27: Configurations Suggérées

    1.3 Configurations suggérées CLW-72 KZK-1510 SORTIE MURALE ADJACENT KZK-1510 SORTIE MURALE ARRIÈRE Figure 1.4, Configurations suggérées du KZK-1510 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-1510 R.4...
  • Page 28 BHM-52 KZK-1510 SORTIE MURALE ADJACENT KZK-1510 SORTIE MURALE ARRIÈRE Figure 1.5, Configurations suggérées du KZK-1510 Kit Komfort Zone nº KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 29: Dimensions Et Vue D'ensemble

    Si vous installez le plénum à plus de 10 pieds (3 m) et moins de 20 pieds (6 m) au-dessus du foyer, vous aurez besoin de deux (2) kits nº KZK-610 et du kit de coupleurs nº KZK-CPL6. Figure 1.7, CLW-72 Vue d'ensemble du kit KZK-1510 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 30 Si vous installez le plénum à plus de 10 pieds (3 m) et moins de 20 pieds (6 m) au-dessus du foyer, vous aurez besoin de deux (2) kits nº KZK-610 et du kit de coupleurs nº KZK-CPL6. Figure 1.8, BHM-52 Vue d'ensemble du kit KZK-1510 Kit Komfort Zone nº KZK-1510 R.4...

  • Page 31: Installation Des Conduit D'air

    RAYON DE COURBURE MINIMAL=6” (152mm) RAYON DE COURBURE MINIMAL=6” (152mm) 4” (101mm) 12” 4” (101mm) (304mm) 12” (304mm) CLW-72 BHM-52 Figure 1.9, Installation de conduits d'air de longueur minimale Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-1510 R.4...

  • Page 32: Encadrement Et Dégagements

    à votre installation. 60” MIN (1,52m) ½ TÊTE DE GICLEUR AU PLAFOND ” MIN (89mm) Figure 2.1, Dégagement au gicleur du kit KZK Kit Komfort Zone nº KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 33: Encadrement

    Figure 2.2, Dégagement minimal de la sortie d'air au plafond CLW-72 ¼ ” 17” 17” (431mm) (260mm) (431mm) ¼ ” (260mm) ¼ ” (1708mm) 22” (558mm) Figure 2.3, Encadrement et dégagement Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-1510 R.4...
  • Page 34 BHM-52 ¼ ” 17” 17” (260mm) (431mm) (431mm) ¼ ” (260mm) ¼ ” (1937mm) ¾ ” (730mm) Figure 2.4, Encadrement et dégagement Kit Komfort Zone nº KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 35: Dimensions Minimales D'installation Et Exigences Avec Étagère

    3” (76mm) 18” GRILLE D’AIR (457mm) 3” (76mm) 18” (457mm) 81” 79” (2057mm) (2007mm) PLANCHER DE L'ENCEINTE PLANCHER DE L'ENCEINTE Figure 2.5, Requis d'une tablette d'étagère Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-1510 R.4...
  • Page 36 88” (2235mm) 18” GRILLE D’AIR (457mm) 3” (76mm) 18” (457mm) 88” 90” (2235mm) (2286mm) PLANCHER DE L'ENCEINTE PLANCHER DE L'ENCEINTE Figure 2.6, Requis d'une tablette d'étagère Kit Komfort Zone nº KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 37: Façade Et Finition

    AUCUNE VIS PERMISE ¾ ” ¾ ” 13” 13” (95mm) (95mm) (330mm) (330mm) Figure 3.2, CLW-72 Emplacements de vis permis (pour matériaux incombustibles de finition de dimensions minimales Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-1510 R.4...
  • Page 38 Matériaux combustibles permis ½ ” (64mm) Matériaux incombustibles Matériaux combustible Matériaux combustible permis seulement permis Aucun permise vis Figure 3.3, BHM-52 Dimensions minimales des matériaux incombustibles de finition Kit Komfort Zone nº KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...

  • Page 39: Matériaux De Finition Combustibles

    JUSQU'À 1 POUCE ⁄ ” D'ÉPAISSEUR (401mm) GRILLE D'ÉVACUATION D'AIR ⁄ ” (301mm) ⁄ ” (301mm) Figure 3.5, Matériaux de finition combustibles de 1 po d'épaisseur maximale Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-1510 R.4...
  • Page 40 être installée par dessus le panneau de ciment. BORD DE FINITION DU FOYER PLANCHER D’ENCEINTE DU FOYER Figure 3.6, Matériaux de finition murale combustibles avec le KZK-1510 Kit Komfort Zone nº KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 41 être installée par dessus le panneau de ciment. Bord de ntion du foyer Bord de ntion du foyer Figure 3.7, Matériaux de finition murale combustibles avec le KZK-1510 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-1510 R.4...

  • Page 42: Dégagements De L'âtre Et Du Manteau

    BORD DE FINITION DU FOYER 14” (356mm) 17” (432mm) ½ ” (248mm) 20” (508mm) Figure 3.9, CLW-72 Dégagements de l’âtre et du manteau pour une installation sans contour Kit Komfort Zone nº KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 43 Bord de ½ ” nition (64mm) du foyer 14” (356mm) Plancher combustible Figure 3.10, BHM-52 Dégagements de l’âtre et du manteau pour une installation sans contour Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-1510 R.4...

  • Page 44: Installation

    Encadrez une ouverture brute à l’emplacement désiré. Voir les pages précédentes de ce manuel pour les positions de plénum permises et les dimensions d’encadrement de l’ouverture brute. Figure 4.3, BHM-52 Déflecteur de convection retiré Kit Komfort Zone nº KZK-1510 R.4 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 45 Une pente vers le haut doit être maintenue dans les sections de conduit horizontales pour favoriser une bonne convection de l’air chaud. Supportez les sections de conduit horizontales à tous les 24 pouces (60 cm). Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-1510 R.4...

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