kozy heat Komfort Zone Kit KZK-062 Installation Instructions Manual

kozy heat Komfort Zone Kit KZK-062 Installation Instructions Manual

For use with nordik 60tl ndk-60-tl

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P.O. BOX 557 204 INDUSTRIAL PARK DRIVE
LAKEFIELD, MINNESOTA USA 56150-0577
READ ALL THESE STEPS BEFORE STARTING INSTALLATION. LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE.
This kit must be installed by a qualified installer, service agency, or gas supplier at the time of the heater installation.
These instructions must be used in conjunction with the installation and operation manual provided with the appliance.
Please read all appliance owner's manual completely before performing any procedures in these instructions.
1.0 Introduction ............................................................. 3
1.1 Kit Contents ............................................................. 3
1.2 Suggest Configurations ............................................ 4
1.3 Dimensions and Overview ....................................... 5
1.4 Air Duct Run ............................................................. 6
2.0 Framing and Clearances ........................................... 7
2.1 Clearance to Sprinkler ............................................. 7
2.2 Framing .................................................................... 8
3.0 Facing and Finishing ............................................... 11
3.1 Non-combustible Requirements ........................... 13
3.2 Finish Requirements .............................................. 14
3.3 Hearth and Mantel Clearances .............................. 15
4.0 Fireplace Preparation & Installation ....................... 16
4.1 Nordik 60TL ........................................................... 16
This optional convection duct kit redistributes the warm air flow away from the fireplace opening to a more desirable
location using natural convection without the use of a fan. The warm air flow would be relocated to a position higher up the
wall. The result is much cooler wall temperatures above the fireplace opening for locating televisions, artwork, etc.
KZK-062
Komfort Zone Kit #KZK-062
For use with Nordik 60TL (#NDK-60-TL)
English and French installation manuals are available
through your local dealer. Visit our website
www.kozyheat.com.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez
www.kozyheat.com.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
IMPORTANT: Failure to read and follow these instructions
may create a possible hazard and will void the fireplace
1
warranty.
Rev. 1 - April 2024

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Summary of Contents for kozy heat Komfort Zone Kit KZK-062

  • Page 1: Table Of Contents

    Komfort Zone Kit #KZK-062 For use with Nordik 60TL (#NDK-60-TL) P.O. BOX 557 204 INDUSTRIAL PARK DRIVE LAKEFIELD, MINNESOTA USA 56150-0577 READ ALL THESE STEPS BEFORE STARTING INSTALLATION. LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE. This kit must be installed by a qualified installer, service agency, or gas supplier at the time of the heater installation. These instructions must be used in conjunction with the installation and operation manual provided with the appliance.
  • Page 2 KZK-062 Rev. 1 - April 2024...
  • Page 3: Introduction

    1.0 Introduction 1.1 Kit Contents ALL kit contents must be installed. • (1) 62" plenum kit: KZK-062 • (1) plenum discharge trim: KZK-062DT • (2) plenum support brackets • (12) 6" collars - (6) to attach to the bottom of the plenum;...
  • Page 4: Suggest Configurations

    1.2 Suggested Configurations • When installing the #KZK-062, take in consideration the fireplace venting and the plenum tube configuration. • The #KZK-062 plenum must be installed so it discharges heat into the room the Nordik 60TL is installed in. Nordik 60TL Figure 1.3 - Nordik 60TL Suggested Plenum Configurations KZK-062 Rev.
  • Page 5: Dimensions And Overview

    1.3 Dimensions and Overview Figure 1.4 - KZK-062 Dimensions 1.4 Air Duct Run IMPORTANT: The air duct pipe cannot run horizontally without a vertical rise. IMPORTANT: The 1/2" clearance around the air duct pipes must be maintained. Use #KZK-610 UL181 Class 0 Air Duct piping to connect the plenum(s) to the unit. Hussong Mfg.
  • Page 6: Framing And Clearances

    2.0 Framing and Clearances 2.1 Clearance to Sprinkler • In a situation where a sprinkler head is installed within the proximity to a #KZK discharge opening, the diagram below MUST be followed. • The distance between a sprinkler head and discharge opening cannot be less than 60" (1524mm) in length at every point from the origin of the discharge opening.
  • Page 7: Framing

    2.2 Framing Shown in this section are the rough opening dimensions and clearances for the plenum, unit installation, and unit installation with a TV recess construction. Rough opening framing dimensions should allow for wall covering thickness and facing materials. Please refer to Section 3.0 for specific facing and finishing options.
  • Page 8 Figure 2.4 shows the minimum clearance between the top of the plenum opening and the ceiling. This applies to all models. Figure 2.5 shows the minimum height of plenum framing from the top finishing edge of the fireplace. This applies to the Nordik 60TL.
  • Page 9 Figure 2.6’s left image has all the framing is flush with the fireplace. The right image shows the minimum clearance to the recessed TV pocket from the base of the fireplace. The allowed TV recess of 4-1/4” (108mm) measures from the front of the nominal 2x4 framing to the backside of the finishing material of the pocket.
  • Page 10 Figure 2.7 shows the minimum distance of the top of the recessed TV pocket from the KZK plenum. This minimum clearance creates the necessary clearance for the plenum tubes to come off the plenum and bend around the recessed TV pocket. Nordik 60TL Nominal 2”x4”...
  • Page 11: Facing And Finishing

    3.0 Facing and Finishing 3.1 Non-Combustible Requirements Nordik 60TL Figure 3.1 - Nordik 60TL Minimum Non-Combustible Finishing Dimensions KZK-062 Rev. 1 - April 2024...
  • Page 12 Figure 3.2 shows the location where no screws are allowed in the combustible or non-combustible finishing material. Figure 3.2 - Nordik 60TL - No Screw Location KZK-062 Rev. 1 - April 2024...
  • Page 13 3.2 Finishing Requirements 3.2.1 Finishing Options - Plenum Air Discharge NOTE: It is not required to use the discharge trim (#KZK-062DT). You are allowed to run non-combustible finishing material up to the air discharge opening. See Figure 3.3 for finishing options. Finishing material must not block the opening and must be run evenly along the plenum opening.
  • Page 14: Finish Requirements

    3.2.2 Combustible Wall Finish Requirements • Figure 3.4 shows installation of combustible wall finish up to 1" thick for the Nordik 60TL. This combustible material goes on top of any required non-combustible materials as required in Figure 3.1. • This 1" (25mm) combustible material is able to go down to the fireplace finishing edge. •...
  • Page 15: Hearth And Mantel Clearances

    3.3 Hearth and Mantel Clearances • Figure 3.5 shows the mantel and hearth projections for the Nordik 60TL allowed when using this KZK-062. The image below shows the mantel projection starting at the top fireplace finishing edge. • Combustible flooring can run underneath this appliance which would then allow an unlimited combustible hearth projection.
  • Page 16: Fireplace Preparation & Installation

    4.0 Fireplace Preparation & Installation 4.1 Nordik 60TL All contents in this kit are required and must be installed. The Kozy Zone Kit requires to remove the cover plates and convection baffles to allow the hot airflow to convect upwards into the air ducts installed on the fireplace.
  • Page 17 Install top stand-off brackets. See Figure 4.4. Discard the (2) top stand-off heat shields. Install the plenum into the rough frame opening maintaining minimum clearances to combustibles as listed (see previous pages). Fix the plenum to the framing using nails or screw through the top mounting bracket.

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