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ASM Zip-Spray-n-Roll B Series Operation, Repair, And Parts

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Operation, Repair, and Parts
– For portable spray application of architectural paints and coatings –
Model 233792, Series B
2800 psi (193 bar, 19 MPa) Maximum Working Pressure*
*
The best operating pressure is the lowest pressure that provides an even paint supply to the roller and
typically does not exceed 300 psi (2.1 MPa, 21 bar).
Also Includes: Combo Gun and Pressure Roller
D 24 in. (61 cm) Maxipole Extension
D 1/4 in. x 25 ft hose
D 9 in. (23 cm) roller frame
D 1/2 in. (13 mm) nap roller cover
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Use water based or mineral spirit–type material
only. Do not use materials having flash points
lower than 70_ (21_). For information about
your material request MSDS from distributor or
retailer.
309420L
ti2076

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Summary of Contents for ASM Zip-Spray-n-Roll B Series

  • Page 1 Operation, Repair, and Parts 309420L – For portable spray application of architectural paints and coatings – Model 233792, Series B 2800 psi (193 bar, 19 MPa) Maximum Working Pressure* The best operating pressure is the lowest pressure that provides an even paint supply to the roller and typically does not exceed 300 psi (2.1 MPa, 21 bar).

  • Page 2: Table Of Contents

    ....... . ASM Standard Warranty ..... . .

  • Page 3: Warnings

    Specifications This equipment is not intended for use with flammable or combustible materials used in places such as cabinet shops or other “factory” or fixed locations. If you intend to use this equipment in this type of application, you must comply with NFPA 33 and OSHA requirements for the use of flammable and combustible materials.
  • Page 4 Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer. D Check equipment daily. Repair or replace worn or damaged parts immediately with genuine ASM replacement parts only. D Do not alter or modify equipment.

  • Page 5: Grounding And Electrical Requirements

    Grounding and Electric Requirements The sprayer must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. D The sprayer requires a 120V AC, 60 Hz, 15A circuit ti3001b with grounding receptacle.
  • Page 6 Grounding and Electric Requirements D Ground solvent pails used when flushing. Follow local code. Use only conductive, metal pails, placed on a grounded surface such as concrete. Do not place the pail on a non–conductive surface such as paper or cardboard, which interrupts the grounding continuity. ti5850a D Ground the metal pail by connecting a ground wire to the pail by clamping one end to pail and the other end to...

  • Page 7: Pressure Relief

    Pressure Relief Procedure 1. Turn power switch OFF and unplug power cord. 2. Turn Spray–Prime/Drain valve to PRIME/ DRAIN to relieve pressure. PRIME 3. Turn pressure to lowest setting. Hold metal part of gun firmly to a grounded metal pail. Trigger gun to relieve pressure.

  • Page 8: Component Identification

    Component Identification Power Switch Fluid Outlet Fitting Spray/Prime Valve Prime/drain position Paint position Prime Tube Combo Gun Suction Tube Inlet Screen Pressure Roller Pressure Control Knob 309420...

  • Page 9: Setup

    Setup 1. Turn power switch OFF. 2. Connect one end of grounded fluid hose to Combo Gun. Use a wrench to tighten. NOTE: The Combo Gun can be used as an airless spray gun for small jobs by attaching a Super Zip Base and tip. For larger jobs the sprayer can be used for airless spraying by attaching an airless spray gun rated at 2800 psi...
  • Page 10 Priming – Oil–based or Water–based Materials 1. Turn Spray/Prime valve to PRIME. PRIME 2. Separate prime tube (smaller) from suction tube (larger). suction tube prime tube 3. Place prime tube in waste pail. WASTE 4. If spraying oil–based materials, submerge suc- tion tube in mineral spirits or compatible oil–...
  • Page 11 Priming – Oil–based or Water–based Materials 7. Turn power switch ON. 8. Turn up pressure control knob until pump starts. 9. Allow fluid to flow out of prime tube, into waste pail, for 30 to 60 seconds. 30 to 60 WASTE seconds 10.
  • Page 12 Priming – Oil–based or Water–based Materials 13. When paint starts to come out of prime tube, pull and hold gun trigger, and turn Spray/Prime valve to SPRAY. When paint comes out of gun, release paint trigger. NOTE: Motor stopping indicates pump and hose are primed with paint.
  • Page 13 Priming – Preparing to Spray Oil–Based Materials After Spraying Water–Based Materials NOTE: To spray water–based materials after spraying oil–based materials, follow the procedure outlined below, using water instead of mineral spirits to flush system. 1. Turn Spray/Prime valve to PRIME. PRIME 2.
  • Page 14 Priming – Preparing to Spray Oil–Based Materials After Spraying Water–Based Materials 7. Turn power switch ON. 8. Turn up pressure control knob until pump starts. 9. Allow fluid to flow out of prime tube, into waste pail, for 30 to 60 seconds. 30 to 60 WASTE seconds...
  • Page 15 Priming – Preparing to Spray Oil–Based Materials After Spraying Water–Based Materials 12. Turn power switch ON. 13. When paint starts to come out of prime tube, pull and hold gun trigger, and turn Spray/Prime valve to SPRAY. paint When paint comes out of gun, release trigger. pull and hold trigger WASTE Release trigger...

  • Page 16: Operation

    Operation 1. Engage the Combo Gun safety latch. 2. Firmly tighten pressure roller to extension. 3. Attach pressure roller assembly to Combo Gun. NOTE: To create a tight seal, you may need to use a wrench to tighten. 4. Turn pressure control knob to roller symbol. 5.
  • Page 17 Operation 6. Increase pump pressure only if triggering Combo Gun cannot supply enough paint for your rolling speed. 7. Whenever you stop painting, relieve pressure, page 7, and elevate roller end of extension tube to prevent paint from draining out. Flush the pump, Combo Gun and pressure roller immediately after each use to prevent paint from drying...

  • Page 18: Rolling Techniques

    Rolling Techniques 1. Rolling vertically, roll out the letter “M”. 2. Cross roll, horizontally, to spread the paint. 3. Finish with light vertical strokes until the entire area has been evenly covered. 309420...

  • Page 19: Ceilings, Woodwork And Walls

    Ceilings, Woodwork and Walls 1. Ceilings: Using a paint brush, apply a starting row of paint approximately the width of your brush where the walls and ceiling meet. 2. With the roller, apply paint to the ceiling, working the short way of the room and applying as wide a strip as possible.

  • Page 20: Cleanup

    Cleanup Leave the roller assembly attached to Combo Gun for this procedure. 1. Relieve the pressure. Turn power switch OFF, page 7. 2. Remove roller cover and diffuser from roller frame as follows: a. Using your thumb, slide clip down and release end caps, diffuser, and roller cover into a pail.
  • Page 21 Cleanup (continued) 3. Clean roller cover, caps and diffuser with water or a compatible solvent for non–water–based materials. Solvent 4. Place roller frame in paint pail. Be sure the holes in the frame are facing inside the paint pail. Paint 5.
  • Page 22 Cleanup (continued) 7. Turn power switch ON. 8. Trigger Combo Gun. WARNING 9. Turn Spray/Prime valve to SPRAY. 10. Continue to trigger Combo Gun until flushing fluid begins to dilute paint. Then release Combo Gun trigger. 11. Place roller frame in another bucket. Flush until fluid coming out of roller frame is clear.
  • Page 23 Cleanup – Flushing After Spraying Water–based Paint 1. Relieve pressure, page 7. Turn power switch OFF. Zip Flush 2. Screw Zip Flush attachment onto garden hose. open closed garden hose 3. Turn lever to close Zip Flush attachment. close 4. Unscrew inlet screen from suction tube and place in waste pail.
  • Page 24 Cleanup – Flushing After Spraying Water–based Paint 5. Connect garden hose to suction tube with Zip Flush at- tachment. Leave prime tube in waste pail. Suction tube Zip Flush garden hose 6. Turn lever to open Zip Flush attachment. Turn on gar- den hose.
  • Page 25 Cleanup – Flushing After Spraying Water–based Paint 9. Place roller frame in waste pail and trigger Combo Gun. Be sure the holes of the roller frame are facing inside the pail. WASTE 10. Turn Spray/Prime Valve to SPRAY. 11. Keep Combo Gun triggered for 1–2 minutes until some- what clear water flows out of roller frame.
  • Page 26 Cleanup – Flushing After Spraying Water–based Paint 12. Turn Spray/Prime Valve to PRIME. 13. Let water flow through sprayer into waste pail for 20 seconds. 20 SEC. WASTE 14. Turn Power Switch OFF. 309420...
  • Page 27 Cleanup – Flushing After Spraying Water–based Paint 15. Close Zip Flush attachment. Turn off garden hose. closed 16. Unscrew Zip Flush attachment from suction hose. 17. Remove roller frame and extension from Combo Gun. 309420...
  • Page 28 Always pump storage fluid through the pump system after cleaning. Water left in the sprayer will corrode and ruin pump. Recommended storage fluids: ASM Pump Life, Pump Shield, or Mineral Spirits. 1. Place suction tube in storage fluid bottle and prime tube in waste pail.
  • Page 29 Cleanup – Filling the Sprayer with Storage Fluid 4. Turn power switch ON. 5. Align arrow on the sprayer with the (roller symbol) on the Pressure Control knob. 6. When storage fluid comes out of prime tube (in 5–10 watch for storage fluid from prime seconds) turn power switch OFF.

  • Page 30: General Repair Information

    General Repair Information Do not operate the sprayer without the enclosure. Replace if damaged. Enclosures direct cooling air around the motor to prevent overheating. They also reduce the risk of burns, fire or explosion. Read the Motor and drive housing may be very hot during opera- following WARNING.

  • Page 31: Basic Troubleshooting

    Basic Troubleshooting Check everything in this Troubleshooting table before you bring the sprayer to an ASM authorized service center. PROBLEM CAUSE SOLUTION Pump will not prime. Spray/Prime valve is set at Turn Spray/Prime valve to PRIME (pointing down). HINT: SPRAY.
  • Page 32 Basic Troubleshooting PROBLEM CAUSE SOLUTION Pump cycles but paint only Pressure is set too low. Turn Pressure Control Knob to the right (clockwise) to dribbles or spurts when increase pressure. trigger is pulled trigger is pulled. Tip is clogged. Clear tip. See your gun manual. Spray tip is too large or worn.
  • Page 33 Fan pattern varies Pressure control switch is Return sprayer to ASM authorized service center. dramatically while spraying or worn and causing excessive sprayer does not turn on pressure variation. promptly when resuming spraying. Spray comes out of gun in Reversible tip is in CLEAN Rotate arrow–shaped handle on tip so it points forward.

  • Page 34: Advanced Troubleshooting

    Advanced Troubleshooting NOTE: See Basic Troubleshooting on page 31 for the problems that are more easily remedied. General Problem: Motor Does Not Operate SPECIFIC PROBLEM CAUSE SOLUTION Power switch is on and See Basic Troubleshooting page 31. sprayer is plugged in but sprayer is plugged in, but pump does not cycle.
  • Page 35 Advanced Troubleshooting General Problem: Motor Does Not Operate (continued) SPECIFIC PROBLEM CAUSE SOLUTION Basic Electrical Problems Motor armature is shorting. Check for shorts using armature tester (growler), or perform (Continued) spin test (see Motor Diagnostics on page 41). If shorts are evident, replace motor using Motor Kit 245080.
  • Page 36 Advanced Troubleshooting General Problem: Circuit Breaker is Tripping SPECIFIC PROBLEM CAUSE SOLUTION Building circuit breaker opens Sprayer electrical wiring is pinched, or insulation Repair or replace any damaged wiring or as soon as sprayer is turned on. is damaged. terminals. Securely reconnect all wires. Wires between pressure control switch and control board are pinched.
  • Page 37 Advanced Troubleshooting General Problem: Motor Operation is Erratic SPECIFIC PROBLEM CAUSE SOLUTION Sprayer quits after running for 5 to 10 minutes. Electrical outlet is damaged or Reset building circuit breaker or supplying the wrong voltage. replace building fuse. Try another outlet.
  • Page 38 Advanced Troubleshooting General Problem: Output is Low or Fluctuating (continued) SPECIFIC PROBLEM CAUSE SOLUTION Motor brushes are worn. Check length of brushes. Brush length must be 0.25 in. (6.4 mm) minimum. If brushes NOTE: Brushes do not wear at the same rate on are worn, replace motor using Motor Kit both sides of motor.
  • Page 39 Advanced Troubleshooting General Problem: Output is Low or Fluctuating (continued) SPECIFIC PROBLEM CAUSE SOLUTION Spray pattern has Leads from motor to control board are Be sure terminals are centered and firmly variations, pressure damaged, loose, or overheated. connected. Inspect wiring insulation and terminals fluctuates excessively, or for signs of overheating, and replace any loose motor runs very slowly.

  • Page 40: List Of Kits

    List of Kits Kit Number Kit Description 245077 Pump Inlet Valve Module 196582 Suction Tube 245076 Pump Outlet Valve Module 244035 Drain Tube Diffuser 244266 Pressure Control Switch 245079 Control Board 245078 Pump Repair 245080 Motor Repair 309420...

  • Page 41: Motor Diagnostics

    Motor Diagnostics Check for electrical continuity in the motor armature, windings, and brush as follows: If Motor Diagnostics reveal a damaged motor, or if either of the motor brushes are shorter than 1/4 in. (6.4 mm), or if the motor shaft cannot turn, replace the motor using Motor Kit 245080. Setup 1.

  • Page 42: Pump Diagnostics

    Pump Diagnostics CAUTION When repairing or cleaning the pump, never submerge the pump in water or allow fluid to enter the pressure control. When the pump packings wear, paint begins to leak down the outside of the pump. Replace the pump packings at the first sign of leaking, or additional damage to the drive train could occur.

  • Page 43: Parts

    Parts Zip Spray–n–Roll Model 233792 Ref. Ref. Part No. Description Qty. Part No. Description Qty. 245149 KIT, gear, (includes two gears 15A680 FRAME (includes 2 #60) and connecting rod) 245578 STRAINER 245078 KIT, pump repair 244035 DEFLECTOR, barbed 245079 KIT, control board 15A473 TUBE, suction 245080...
  • Page 44 Zip Spray–n–Roll Model 233792 Apply light coat of lithium–based grease. 30, 32, 38 ti8472a 309420...
  • Page 45 Parts List Pressure Roller Assembly Ref. Part No. Description Qty. 244271 FRAME, roller includes a, b, c, d, e, f 1 FRAME 246277 CAP, end (includes seal, retainer, and o–ring) 15B065 DIFFUSER 197106 CLIP, roller 7722 ROLLER, cover, 9 inch, 1/2 in.
  • Page 46 Notes 309420...

  • Page 47: Technical Data

    Technical Data Maximum fluid working pressure – sprayer ........2800 psi (19 MPa, 193 bar) Maximum fluid working pressure –...

  • Page 48: Asm Standard Warranty

    ASM distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by ASM, ASM will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by ASM to be defective.

This manual is also suitable for:

Zip-spray-n-roll 233792

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