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Title
LPCR2 Service Process Work Instruction
Doc Type
Service Process Document
Doc State
Released
Ref. Product
DMR:
This document is electronically signed in the Physio-Control, Inc. Product Lifecycle Management (PLM) System. Approvals can be
obtained from the PLM system which displays the selected approvers, their approval roles, and approval dates.
PROPRIETARY AND CONFIDENTIAL DOCUMENT FOR PHYSIO-CONTROL, INC. USE ONLY. This document is property of Physio-
Control and may not be used, reproduced, published or disclosed to others without authorization from Physio-Control.
Attachments (Optional):
Revised title from Service Manual, LPR2 to LPCR2 Service Process Work Instruction
Revised document type from Product Drawing to Manufacturing Specification
Update document template to 7000743 revision B, changed format to match new template requirements.
Removed and replaced all Physio Part Numbers with Catalog Numbers throughout.
Added definitions for LIFENET and LDA.
Removed Table of Contents
Removed sections that are duplicated with the Operating Instructions
Minor grammatical corrections and clarifications throughout the document.
Added Service Replacement Procedures Index
Revised Replacement Procedures to align with current Manufacturing Process Work Instructions and added pictures for reference
Replaced System Context Diagram to align with LPCR2 Product Architecture Description 3312488
Align troubleshooting tips and voice prompt descriptions with LPCR2 Operating Instructions
Removed Sample Warranty Void Letter and Warranty Void Letter template part numbers in table.
Refer to redlines for details of change
Template: 7000743_B
Doc ID
State Date
Ref. PFMEA:
Owner
Change Description
Page
3323299
Doc Rev
2/26/2020
Ref. PFMEA Rev:
Qty
Pages
1 of 23
C
Corporate
Page Sequencing

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Summary of Contents for Physio Control LPCR2

  • Page 1 Pages Page Sequencing Change Description Revised title from Service Manual, LPR2 to LPCR2 Service Process Work Instruction Revised document type from Product Drawing to Manufacturing Specification Update document template to 7000743 revision B, changed format to match new template requirements.
  • Page 2 Title LPCR2 Service Process Work Instruction Page 2 of 23 Doc Type Service Process Document Doc ID 3323299 Doc Rev Doc State Released State Date 2/26/2020 Ref. Product DMR: Ref. PFMEA: Ref. PFMEA Rev: Purpose: This Service Process Work Instruction defines the steps to troubleshoot and repair the LIFEPAK CR2 defibrillator.
  • Page 3: Definitions, Acronyms, And Abbreviations

    Title LPCR2 Service Process Work Instruction Page 3 of 23 Doc Type Service Process Document Doc ID 3323299 Doc Rev Doc State Released State Date 2/26/2020 Ref. Product DMR: Ref. PFMEA: Ref. PFMEA Rev: Definitions, Acronyms, and Abbreviations Term/Abbreviation Definition 802.11...
  • Page 4 Torque Driver – Hand Operation, with an adjustable range of 5 – 12 in-lbs. Driver Bits – P1 (2”minimum shaft), P2 (5” minimum shaft), P0 power drive bit,Torx, T-15 (2” minimum shaft). Tools defined in the PIP - TCP sections of Test Procedure, Manual PIP, LPCR2, 3323342. •...
  • Page 5 Title LPCR2 Service Process Work Instruction Page 5 of 23 Doc Type Service Process Document Doc ID 3323299 Doc Rev Doc State Released State Date 2/26/2020 Ref. Product DMR: Ref. PFMEA: Ref. PFMEA Rev: Warnings and Cautions: THIS DEVICE HAS NO INTERNAL SERVICEABLE PARTS AND SHOULD NOT BE OPENED FOR ANY REASON.
  • Page 6 Service Information The LPCR2 will not be opened for repair activities. Parts replacement is limited to the supply and replacement parts listed in Error! Reference source not found.. Before attempting to clean or service the device, the service technician should be familiar with the information provided in Error! Reference source not found..
  • Page 7 Catalog Number Description 11141-000165 KIT, REPLACEMENT BATTERY, LPCR2, MULTI Service Replacement Procedures Parts List 11101-000021 KIT, SHIPPING, SINGLE ELECTRODE, LPCR2, MULTI and Index. 11512-000001 KIT, LID REPLACEMENT, LPCR2 11512-000002 KIT, HANDLE REPLACEMENT, LPCR2 List of supplies and accessories that are available for...
  • Page 8: Lid Replacement

    Scan Verify Hazard 1. Lid Replacement Top Lid NOTE: LPCR2 Lid Replacement Kit (REF 11512- 3316743 000001) is used for Lid Replacement procedure. Then NOTE: If your defibrillator has a carrying case, open the back of the carrying case to access the battery compartment.
  • Page 9 9 of 23 3323299 Rev: Title: LPCR2 Service Process Work Instruction Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 1. Lid Replacement Procedure (Continued) Insert one end of the new lid into the small hole , push in the other end of the lid, and snap into place.
  • Page 10: Carry Case

    10 of 23 3323299 Rev: Title: LPCR2 Service Process Work Instruction Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard Handle (21300-008142) Carry Case (11260-000046) 2. Handle or Carrying Case Replacement To replace the Handle or Carrying Case: Remove three screws from the handle or carrying case.
  • Page 11: Usb Cover Replacement

    11 of 23 3323299 Rev: Title: LPCR2 Service Process Work Instruction Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 3. USB Cover Replacement Remove the USB plug from lower enclosure. Install the USB Cover onto Rear Case by...
  • Page 12: Battery Replacement

    12 of 23 3323299 Rev: Title: LPCR2 Service Process Work Instruction Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 4. Battery Replacement NOTE: If your defibrillator has a carrying case, open the back of the carrying case to access the battery compartment.
  • Page 13: Electrode Replacement

    13 of 23 3323299 Rev: Title: LPCR2 Service Process Work Instruction Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 5. Electrode Replacement Electrode Tray (11103-000026) NOTE: The electrode tray must be replaced if any of the following occurs: •...
  • Page 14: Troubleshooting

    Electrode tray not connected • Operating temperature is too low or too high • Defibrillator self-test failed Follow the flowchart for the recommended corrective actions. If flashing, but email notification indicates that LPCR2 needs attention, use “Using Voice Prompts for Troubleshooting”. Template: 7000743_B...
  • Page 15: Unable To Establish Usb Connection To A Computer

    2. Unable to establish USB Connection to a computer Overview: When running WCT, LDA, and PIP software, a USB cable is required to connect the LPCR2 to the computer. If the software cannot establish the connection between computer to the device, the possible causes are: •...
  • Page 16: Unable To Establish Wi-Fi Network Connection

    4. Connection Failed Overview: “Connection Failed” may be heard if Wi-Fi settings are stored on the LPCR2 and the user has used the two-button press to attempt a Wi-Fi connection. This voice prompt means the LPCR2 can reach the Wi-Fi access point, but it cannot connect to LIFELINK or LIFENET System.
  • Page 17 2. After hearing the voice prompts start, press and hold LANGUAGE and CHILD buttons simultaneously for at least 2 seconds to enter data mode. NOTE: There is a limited time window during which the LPCR2 will accept the two-button press. Only press the two buttons after the voice prompts start and within 20 seconds after the voice prompts start.
  • Page 18 “Unable to establish Wi-Fi network connection” section for Network details. Connection between Wi-Fi access point to LIFENET timeout. This voice prompt means the LPCR2 can reach the Wi-Fi Connection Failed access point, but it cannot connect to LIFELINK or LIFENET System. See “Connection Failed” section for details.
  • Page 19 19 of 23 3323299 Rev: Title: LPCR2 Service Process Work Instruction Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard Cellular Description Voice Prompt Troubleshooting: After Wi-Fi "Communication Complete" or "Wi-Fi not Configured" prompt and if Cell configured on the device. The...
  • Page 20: Error Codes

    20 of 23 3323299 Rev: Title: LPCR2 Service Process Work Instruction Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 7. Error Codes Overview: If any of following error codes occurs on the device, the device status will change to “Not Ready”. Follow recommended corrective action code to handle the errors.
  • Page 21 21 of 23 3323299 Rev: Title: LPCR2 Service Process Work Instruction Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 0x4210B PREPROCEVENT_EcgCalibCalculationFailed 0x4210C PREPROCEVENT_DeltaZCalibCalculationFailed PREPROCEVENT_ImpedanceCalibCalculationFail 0x4210D 0x42200 CONFIGEVENT_ReadFail 0x42201 CONFIGEVENT_WriteFail 0x42202 CONFIGEVENT_CrcFail 0x42506 STEVENT_SelfTestTimedOut 0x4250C STEVENT_PreampEcgFreqFail 0x4250E STEVENT_PreampEcgAmpFail 0x42510...
  • Page 22 22 of 23 3323299 Rev: Title: LPCR2 Service Process Work Instruction Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard 0x42540 STEVENT_RamCompleteFail 0x42542 STEVENT_SpeakerFail 0x42544 STEVENT_SwLidFail 0x42546 STEVENT_SwOnOffFail 0x42548 STEVENT_SwShockFail 0x4254A STEVENT_SwLangFail 0x4254C STEVENT_SwPedFail 0x4254E STEVENT_ProgramCrcFail 0x42550 STEVENT_TempertrSensFail 0x42554...
  • Page 23: System Context Diagram

    23 of 23 3323299 Rev: Title: LPCR2 Service Process Work Instruction Shock Work Verify Tool Caution Orient Clean Scan Verify Hazard System Context Diagram Template: 7000743_B...

Table of Contents