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Physio Control LIFEPAK 15 Service Process Document

Physio Control LIFEPAK 15 Service Process Document

Monitor defibrillator temperature upgrade
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Title
LIFEPAK 15 Monitor Defibrillator Temperature Upgrade
Doc Type
Service Process Document
Doc State
Released
This document is electronically signed in the Physio-Control, Inc. Product Lifecycle Management (PLM) System. Approvals can
be obtained from the PLM system which displays the selected approvers, their approval roles, and approval dates.
PROPRIETARY AND CONFIDENTIAL DOCUMENT FOR PHYSIO-CONTROL, INC. USE ONLY. This document is property of Physio-
Control and may not be used, reproduced, published or disclosed to others without authorization from Physio-Control.
Attachments (Optional):
No changes to process or procedure. Documentation was updated to change Physio part numbers to catalog numbers.
Minor typographical edit for clarification.
Refer to redlines for details of change.
Doc ID
3308212
State Date
Change Description
Page
Doc Rev
05/21/2019
Owner
Qty
Pages
1 of 34
C
Corporate
Page
Sequencing

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Summary of Contents for Physio Control LIFEPAK 15

  • Page 1 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 1 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 This document is electronically signed in the Physio-Control, Inc. Product Lifecycle Management (PLM) System. Approvals can be obtained from the PLM system which displays the selected approvers, their approval roles, and approval dates.
  • Page 2 As a prerequisite, only personnel that have completed a LIFEPAK 15 monitor/defibrillator repair training class are allowed to perform this update on a LIFEPAK 15 device. An individual will be considered fully trained when they meet the prerequisite, and read and understand this document.
  • Page 3: Documentation Required

    Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 3 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Documentation Required: Instructions – Installation, Software, Combined Loader 3206073 revision N or greater...
  • Page 4: General Requirements

    Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 4 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 General Requirements: Unless specifically noted, all removed fasteners are to be discarded and new fasteners used for reassembly.
  • Page 5 Initial Power-Up Check Install a fully charged battery onto the LIFEPAK 15 monitor/defibrillator. Press the ON key. Verify that the device powers up with no service indicator light. If the service indicator light is illuminated, do not proceed with this upgrade, and repair according to the appropriate LIFEPAK 15 monitor/defibrillator repair process.
  • Page 6 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 6 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Disassembling the Case If applicable, remove carrying case. Remove all cables and patient connections, and then remove the batteries.
  • Page 7 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 7 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Disassembling the Case (continued) Remove Screws Lay the defibrillator face down on a protective...
  • Page 8 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 8 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Disassembling the Case (continued) Disconnect the P2 system/interface flex cable connector (W04) from the system PCB.
  • Page 9 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 9 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Disassembling the Case (continued) DANGER SHOCK HAZARD: Lethal voltages may be present even without operator action. Always discharge the energy storage capacitor prior to servicing.
  • Page 10 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 10 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Removing the System (A01)/Therapy (A04) PCB Disconnect J1 Assembly Power/ System Disconnect the connectors on the system PCB...
  • Page 11 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 11 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Removing the System (A01)/Therapy (A04) PCB Assembly (continued) Remove the seven screws (REF 21300-...
  • Page 12 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 12 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State State Date Released 05/21/2019 Removing the System (A01)/Therapy (A04) PCB Disconnect Disconnect Assembly (continued) J18 Transfer J19 Capacitor Continue lifting the assembly.
  • Page 13 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 13 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Removing the Parameter Bezel Disconnect power/therapy cable (W02) from J8 on the power PCB.
  • Page 14 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 14 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Removing the Parameter Bezel (continued) Disconnect the power/contact PCB (W05) from Disconnect Contact the power board at J12.
  • Page 15 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 15 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Removing the Parameter Bezel (continued) If present, remove the CO2 door. Remove the parameter bezel label from the bezel and discard.
  • Page 16 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 16 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Removing the Parameter Bezel (continued) Disconnect CO2 Harness If present, disconnect the CO2 inlet tube.
  • Page 17 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 17 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Removing the Parameter Bezel (continued) 6.12 If present, remove the eight screws and...
  • Page 18 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 18 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Installing the Temperature Cable Assembly Place the temperature connector and new gasket (REF 21300-001315) into the second...
  • Page 19 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 19 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Installing the Parameter Bezel CAUTION POSSIBLE MOISTURE LEAKAGE: Visually inspect Re-connect CO2 the mating surfaces between the parameter bezel and...
  • Page 20 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 20 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Installing the Parameter Bezel (continued) Connect the power/contact PCB cable (W05) to the power PCB (A03) at J12.
  • Page 21 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 21 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Installing the Parameter Bezel (continued) 8.11 Install the OEM shield (REF 21300-007744). OEM Shield 8.12 Connect the W02 –...
  • Page 22 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 22 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 For V1 devices upgraded to Temperature feature, the System PCB (A01) must be replaced in the kit.
  • Page 23 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 23 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Replacing the System PCB (A01) (continued) 30 Pin Header Place therapy PCB face down with the system/therapy mounting bracket installed.
  • Page 24 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 24 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 Replacing the System PCB (A01) (continued) 6.8 In-Lb Place the second spacer (REF 21300-001479) through the hole in A01 system PCB.
  • Page 25 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 25 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 10 Installing the System (A01)/Therapy (A04) PCB Connect USB Assembly Cable to J4...
  • Page 26 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 26 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 10 Installing the System (A01)/Therapy (A04) PCB Assembly (continued) Connect Transfer Relay 10.5 Connect the 5-pin connector from the A13 –...
  • Page 27 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 27 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 10 Installing the System (A01)/Therapy (A04) PCB Assembly (continued) 10.8 Connect the 2-pin connector (red and black wires) from the A13 –...
  • Page 28 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 28 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 10 Installing the System (A01)/Therapy (A04) PCB Assembly (continued) 10.9 Connect the W20 – BTE cable to the biphasic PCB at J106.
  • Page 29 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 29 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 10 System/ Therapy PCB Assembly Installation (continued) 10.10 Line up the system PCB with the inserts in the rear case, and secure with seven new screws (REF 21300-001038).
  • Page 30 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 30 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 10 System/ Therapy PCB Assembly Installation (continued) 10.12 Connect the W07 – ECG cable from the parameter bezel to J6 of the system PCB.
  • Page 31 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 31 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 11 Reassembling the Case 11.1 Position the front case over the rear case.
  • Page 32 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 32 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 11 Reassembling the Case (continued) 11.6 Install 14 new screws (REF 21300-000777); torque to 10.0 in-lb using a P2 bit.
  • Page 33 Title LIFEPAK 15 Monitor Defibrillator Temperature Upgrade Page 33 of 34 Doc Type Service Process Document Doc ID 3308212 Doc Rev Doc State Released State Date 05/21/2019 12 Installing the Parameter Bezel Label 12.1 Use a new parameter bezel label. Apply the...
  • Page 34 Give the customer operating instructions and/or customer letters included with the upgrade kit. Perform PIP/TCP Complete Performance Inspection Procedure (PIP) for a LIFEPAK 15 device for all the features that are installed into the • device. Use LIFEPAK 15 V1/V2 Service Manual, Manual PIP/TCP procedure or CAPIP test.