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Physio Control LIFEPAK 15 Upgrade Manual
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Physio Control LIFEPAK 15 Upgrade Manual

Physio Control LIFEPAK 15 Upgrade Manual

Monitor defibrillator power module
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Title
LIFEPAK 15 Monitor Defibrillator Power Module Upgrade
Doc Type
Service Process Document
Doc State
Released
This document is electronically signed in the Physio-Control, Inc. Product Lifecycle Management (PLM) System. Approvals can be
obtained from the PLM system which displays the selected approvers, their approval roles, and approval dates.
PROPRIETARY AND CONFIDENTIAL DOCUMENT FOR PHYSIO-CONTROL, INC. USE ONLY. This document is property of Physio-
Control and may not be used, reproduced, published or disclosed to others without authorization from Physio-Control.
Attachments (Optional):
No changes to process or procedure. Documentation was updated to change Physio part numbers to catalog numbers.
Minor typographical edit for clarification.
Removed references in process steps
Corrected typo part number in picture for Step 20.8
Doc ID
3308211
State Date
Owner
Change Description
Page
Doc Rev
5/21/2019
Qty
Pages
Page Sequencing
1 of 52
E
Corporate

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Summary of Contents for Physio Control LIFEPAK 15

  • Page 1 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 1 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 This document is electronically signed in the Physio-Control, Inc. Product Lifecycle Management (PLM) System. Approvals can be obtained from the PLM system which displays the selected approvers, their approval roles, and approval dates.
  • Page 2 These upgrade instructions are intended for authorized field service personnel who are familiar with the LIFEPAK 15 device. All LIFEPAK 15 version 1 devices that are updated with the auxiliary power upgrade feature will have the Audio Recorder feature enabled.
  • Page 3 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 3 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 Materials Required: Catalog Number Description 21330-001447 PCB Assy – Interface 21330-001408 PCB Assy - Power, LP15...
  • Page 4 2. Initial Power-Up Check Install a fully charged battery onto the LIFEPAK 15 Monitor/Defibrillator. Press the ON key. Verify that the device powers up with no service indicator light. If the service indicator light is illuminated, do not proceed with this upgrade, and repair according to the appropriate LIFEPAK 15 Monitor/Defibrillator repair process.
  • Page 5 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 5 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 Bumper Removal 4.1 Remove and discard the 4 front mounting screws from the bumpers.
  • Page 6 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 6 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 Case Separation Remove label over auxiliary cable connector. Remove Screws Remove and discard the 14 mounting screws from the rear of the device.
  • Page 7 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 7 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 Case Separation (continued) Lift the front case assembly slightly above the rear case in order to access the connecting cables.
  • Page 8 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 8 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 Case Separation (continued) Before continuing with the upgrade process, discharge the energy storage capacitor using Fixture Assembly, Capacitor Discharger.
  • Page 9 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 9 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 6.0 System/ Therapy PCB Assembly Removal 6.1 Disconnect the USB flex cable at J4 from the system PCB.
  • Page 10 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 10 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 6.0 System/Therapy PCB Assembly Removal (continued) 6.5 Disconnect the BTE cable connector at J106 from the biphasic module assembly.
  • Page 11 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 11 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 System/ Therapy PCB Assembly Removal (continued) 6.7 Set the rear case upright and move the...
  • Page 12 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 12 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 System/ Therapy PCB Assembly Removal (Continued) Note: Continue lifting the system/therapy PCB assembly.
  • Page 13 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 13 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 OEM PCB Removal Remove power/therapy cable from J8 of power PCB. Remove the OEM shield.
  • Page 14 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 14 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 7.0 OEM PCB Removal (continued) Disconnect the SPO2/OEM flex at J26 from OEM PCB (if present).
  • Page 15 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 15 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 High Voltage Assembly Removal CAUTION! Remove Screws (2 Places) ENSURE ENERGY STORAGE CAPACITOR...
  • Page 16 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 16 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 High Voltage Assembly Removal (Continued) 8.6 Remove two biphasic module mounting screws.
  • Page 17 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 17 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 Power PCB Removal 9.1 Remove the power/system PCB cable at J17 from power PCB.
  • Page 18 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 18 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 Power PCB Removal (continued) Remove and discard the two power PCB mounting screws.
  • Page 19 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 19 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 10.0 Rear Auxiliary Power Connector Removal 10.1 If present, remove the CO2 door.
  • Page 20 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 20 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 10.0 Rear Auxiliary Power Connector Removal (Continued) 10.5 Using ¾ inch socket tool 3305448, remove the retaining nut from the auxiliary power connector.
  • Page 21 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 21 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 11.0 Battery Power Cable Assembly Removal 11.1 Using ¼ inch driver, remove the 4 battery cable kep nuts.
  • Page 22 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 22 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 12.0 Rear Auxiliary Power Connector Installation Note: The new auxiliary power connector has a metal housing instead of plastic.
  • Page 23 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 23 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 12.0 Rear Auxiliary Power Connector Installation (continued) 12.4 Reinstall the parameter bezel onto rear case with two new screws (REF 21300-006965) and torque.
  • Page 24 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 24 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 13.0 New Battery Pin/Power PCB Cable Installation 13.1 Attach the new battery pin/power...
  • Page 25 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 25 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 14.0 High Voltage Section Installation 14.1 Thread the large cable tie through the Interconnect Bracket and the hole in the rear case.
  • Page 26 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 26 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 14.0 High Voltage Section Installation (continued) 14.4 Route EMI shield tab over PCB bracket.
  • Page 27 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 27 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 14.0 High Voltage Section Installation (continued) 14.6 Position relay and capacitor bracket...
  • Page 28 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 28 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 15.0 Power PCB Installation 15.1 Install new power PCB (REF 21330- 001408) onto new mounting bracket (REF 21330-001257) with 6 screws and torque.
  • Page 29 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 29 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 15.0 Power PCB Installation (continued) 15.2 Connect the two cables from the system connector to J9 &...
  • Page 30 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 30 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 15.0 Power PCB Installation (continued) 15.5 CO2 Option Only: Route CO2 tubing around end of power PCB as shown.
  • Page 31 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 31 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 16.0 OEM PCB Installation 16.1 Lift the tab at the upper left corner of...
  • Page 32 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 32 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 16.0 OEM PCB Installation (continued) 16.2 Secure OEM PCBA to cover bracket with 4 screws (REF 21300- 4.0 In-Lb...
  • Page 33 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 33 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 16.0 OEM PCB Installation (continued) 16.4 SPO2 option only: Connect SPO2/ OEM Cable to J26 of OEM PCB and...
  • Page 34 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 34 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 17.0 OEM Shield Installation 17.1 Route CO2 wire harness above the power/system cable as shown.
  • Page 35 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 35 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 17.0 OEM Shield Installation (continued) 17.3 Install OEM Shield (REF 21300- 007744).
  • Page 36 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 36 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 18.0 System/ Therapy PCB Assembly Installation 18.1 Line up the system PCB with the rear case.
  • Page 37 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 37 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 18.0 System/ Therapy PCB Assembly Installation (continued) • Ensure option shield is installed.
  • Page 38 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 38 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 18.0 System/ Therapy PCB Assembly Installation (continued) 18.7 Connect transer relay cable to J21 of therapy PCB.
  • Page 39 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 39 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 18.0 System/ Therapy PCB Assembly Installation (continued) 18.9 Line up system PCB with inserts in rear case, and secure with 7 screws (REF 21300-001038) and torque.
  • Page 40 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 40 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 18.0 System/ Therapy PCB Assembly Installation (continued) 18.12 Connect ECG cable from parameter bezel to J6 of system PCB.
  • Page 41 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 41 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 19.0 Front Case: Interface PCB Assembly Removal 19.1 Disconnect the speaker connector at J34 and printer keypad cable at J32 from the interface PCB.
  • Page 42 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 42 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 19.0 Front Case: Interface PCB Assembly Removal (continued) 19.5 Remove and discard the 9 interface PCB mounting screws.
  • Page 43 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 43 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 20.0 Front Case: Interface PCB Assembly Installation 20.1 Install the new interface PCB (REF...
  • Page 44 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 44 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 20.0 New Interface PCB Assembly Installation (continued) 20.2 Attach ground strap to upper right...
  • Page 45 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 45 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 21.0 Keypad Removal, Main Control 21.1 Push the main keypad out from the back using a nutdriver tool, example ¼”...
  • Page 46 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 46 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 22.0 Keypad Installation, Main Control 22.1 Before installing the new main keypad (3302470, multiple REF*),...
  • Page 47 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 47 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 23.0 Front Case Assembly to Rear Case 23.1 Position the front case over the rear case.
  • Page 48 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 48 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 23.0 Front Case Assembly to Rear Case (continued) • Ensure seal is not pinched between front case and rear case.

  • Page 49: Bumper Installation

    Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 49 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 24.0 Bumper Installation 24.1 Install right corner bumper with 4 screws (REF 21300-007253) and torque.
  • Page 50 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 50 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 25.0 Apply Labels 25.1 Clean the parameter bezel area with alcohol, and attach the label (#1) from label set (3305642, multiple REF*) as shown.
  • Page 51 Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 51 of 52 Doc Type Service Process Document Doc ID 3308211 Doc Rev Doc State Released State Date 5/21/2019 26.0 Attach CO2 Connector Cover 26.1 Install CO2 connector cover onto CO2 connector adapter. Cover will snap into place.

  • Page 52: Post-Installation Activities

    004) 27.1.2 A requirement for LIFEPAK 15 version 2 devices is to have Voice Recorder set to ON. Following section 12, press the Configure button. Select Voice Recorder pull-down and select ON. Press OK at the bottom of the window.