Omron ZX-E Series Manual

Omron ZX-E Series Manual

Smart sensors
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Smart Sensors (Inductive Displacement Type)
ZX-E Series
Designed to meet your measurement needs
What's innovative about the ZX-E sensor is that the same ampli-
fer unit can be attached to any one of five sensor headds; It's sim-
ply a matter of selecting the sensor head that best suits your
measurement application. And there's total compatibility between
all sensor heads and the amplifier, making maintenance quick
and easy.
Plug & Play Concept
All sensor heads are fully compatible to the amplifier unit and can
be selected based on application. Also for maintenance reason it
is more efficient and cost saving to replace only the sensor head.
Simply Linearity Adjustment
With the ZX-E it is
possible to adjust
the linearity of the
sensor for different
types of metals, fer-
rous and non-fer-
rous. Using Omron's
patented Linearity
Adjustment Function
you can perform a teaching function at 0%, 50% and 100% of the
measurement distance from the object to the sensor head. The
amplifier then confirms the result. This feature greatly reduces
setting time.
ZX-E Series
Smart Sensors that use the eddy current method
are now available. Develop new applications with
sub-micron sensing technology.
Features
0%
50%
100%
Mutual interference prevention function
Up to five sensors
can be combined
very closely together
without any mutual
interference occur-
ring between them.
This is achieved by
placing a calculating
unit (ZX-CAL2) be-
tween each sensor.
With this unique fea-
ture multiple mea-
surements can be
made in a machine or a process.
Smart calculation function
By inserting a 'calcu-
lation unit' (ZX-
CAL2) between two
amplifiers the thick-
ness and difference
measurements are
easily obtained, and
these results will be
displayed on the am-
Calculation unit for thickness-measurement
plifier. This technolo-
gy, patented by Omron, eliminates the need for connecting a
digital panel meter and the troubles one wiring and setting up as-
sociated with it.
.
ZX-Cal2
B-61

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Summary of Contents for Omron ZX-E Series

  • Page 1 Using Omron's plifier. This technolo- patented Linearity gy, patented by Omron, eliminates the need for connecting a Adjustment Function digital panel meter and the troubles one wiring and setting up as- you can perform a teaching function at 0%, 50% and 100% of the sociated with it.
  • Page 2 SmartMonitor V2 software makes sensor set-up easier! can also be displayed in waveform during logging. Waveforms With Omron's interface unit and SmartMonitor V2 software the can be easily monitored and threshold values set simply by drag- ZX-E sensor can be easily connected to a Notebook or PC. The ging an dropping.
  • Page 3 Application Minute gap detection Height and step detection Eccentricity and vibration Cutter control Injection Moulding Vertical packaging ZX-E Series B-63...
  • Page 4: Ordering Information

    Ordering Information Sensors Sensor Heads Shape Dimensions Sensing distance Accuracy *1 Model Cylindrical 3 dia. x 18 mm 0.5 mm 1 µm ZX-EDR5T 5.4 dia. x 18 mm 1 mm ZX-ED01T *2 8 dia. x 22 mm 2 mm ZX-ED02T *2 Screw-shaped M10 x 22 mm 2 mm...
  • Page 5: Specifications

    30 minutes after the power is turned ON. (The resolution is measured with OMRON's standard reference object at 1/2 of the measurement range with the ZX-EDA set for the maxi- mum average count of 4,096 per period.) The resolution is given at the repeat accuracy for a stationary workpiece, and is not an indication of the distance accuracy.
  • Page 6: Amplifier Units

    Amplifier Units Model ZX-EDA11 ZX-EDA41 Measurement period 150 µs Possible average count settings *1 1, 2, 4, 8, 16, 32, 64, 128, 256, 512, 1,024, 2,048, or 4,096 Linear output *2 Current output: 4 to 20 mA/F.S., Max. load resistance: 300 Ω Voltage output:±4 V (±...
  • Page 7: Engineering Data (Typical)

    Measurement distance (mm) ZX-EM07MT ZX-EM07MT ZX-EM07MT S50C @30 S50C @45 S50C @60 −0.2 −0.1 −0.1 −0.4 −0.6 −0.2 −0.2 S50C @30 S50C @45 −0.8 S50C @60 −0.3 −1 −0.3 Measurement distance (mm) Measurement distance (mm) Measurement distance (mm) ZX-E Series B-67...
  • Page 8 Material of Sensing Object vs. Linearity Material of Sensing Object vs. Linearity with Linearity Adjusted for Each Sensing with Linearity Adjusted for Standard Sensing Object) Object and Iron) ZX-EDR5T ZX-EDR5T S50C @18 SUS304 @18 S50C @18 A5052 @18 SUS304 @18 A5052 @18 −0.1 −0.2...
  • Page 9: I/O Circuit Diagrams

    (linear output ground) together with the black (lin- ear output) line for linear output. Each of these grounds must be used for the designed purpose. When not using the linear output, connect the linear output ground to the 0-V ground. ZX-E Series B-69...
  • Page 10: Part Names

    Part Names Sensors Amplifier Units ZX-EDR5T ZX-EDA11 ZX-ED01T ZX-EDA41 ZX-ED02T Controls ZX-EM02T Display area ZX-EM07MT Input cable Output cable (with connector) Preamplifier Sensor head (with connector) Output cable Connector (Cover opens and closes) Calculating Unit ZX-CAL / ZX-CAL2 Display area Connector Precautions Design Precautions...
  • Page 11 When using a Calculating Unit, connect the linear output ground of the corresponding Amplifier Unit. Connectors Do not connect or disconnect connectors while the power is ON. Be sure hold to connectors by the cover when connecting or disconnecting. Mounting ZX-E Series B-71...
  • Page 12 Dimensions Sensors Sensor Heads ZX-EDR5T Dimensions with Mounting Bracket Attached Vinyl-insulated round cable 5.1 dia., 9 conductors, standard length: 200 mm Vinyl-insulated coaxial round cable (46) 1.7 dia., 1 conductor, standard length: 2 m (15 dia.) 3 dia. (15.5) 15 dia. Connector (22.5) 15.1...
  • Page 13 2.5 dia., 1 conductor, standard length: 2 m (46) 9.8 dia. (15 dia.) 15.7 dia. M18×1 Connector (15.5) 2 tightening nuts 15 dia. 2 toothed washers (22.5) 15.1 15.6 58.2 Mounting Hole Cutout Dimensions Two, M3 holes 27± ZX-E Series B-73...
  • Page 14: Accessories (Sold Separately)

    Amplifier Units ZX-EDA11 ZX-EDA41 64.3 31.5 15.5 dia. 15.8 13.2 36.8 Vinyl-insulated round cable Vinyl-insulated round cable 5.1 dia., standard: 100 mm 5.2 dia., 10 conductors (conductor cross-section: 0.09 mm insulator diameter: 0.7 mm), standard length: 2 m 11.7 11.7 Current/voltage switch (Factory-set to voltage output.) Voltage output...
  • Page 15 Cables with Connectors on Both Ends (for Extension) ZX-XC1A (1 m) ZX-XC4A (4 m) ZX-XC8A (8 m) 15 dia. 15.5 dia. Vinyl-insulated round cable, 5.2 dia., 10 conductors 12 pins (male) 12 pins (female) ZX-XC1A: 1,000 ZX-XC4A: 4,000 ZX-XC8A: 8,000 ZX-E Series B-75...
  • Page 16 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. In the interest of product improvement, specifications are subject to change without notice. Cat. No. Q16E-EN-01 B-76 Displacement sensors / Width-measuring Sensors...

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