Kistler 6182CAN Series Quick Start Installation

Quick Start Installation
2,5 mm Cavity Pressure Sensor with conductive spacer
sleeve
Type 6182CAN... (–2,5 pC/bar, 2 000 bar, 200 °C)
Type 6182CCN... (–2,5 pC/bar, 2 000 bar, 200 °C)
Content
Front Page: Machining the Mold
1.

General Notes

2.

Important Areas of Sensor Hole

3.

Hole

3.1 Unmachined Sensor

3.2 Cavity-Matched Sensor

4.

Cable Channeling and Connector

Rear Page: Sensor Installation, Service and Repair
5. Installing Sensor
6. Installing Cable And Connector
7. Installing Identification Plate
8. Functional Test
9. Service And Repair
Foreword
Information in this document is subject to change without
notice. Kistler reserves the right to change or improve its
products and make changes in the content without obliga-
tion to notify any person or organization of such changes or
improvements.
To the extent permitted by law Kistler does not accept any
liability if this Quick Start Installation guide is not followed or
products other than those listed under Accessories are used.
© 2014 ... 2015, Kistler Group. All rights reserved.
1. General Notes
• Sensor diameter ø2,5 mm may not be machined
• Front of sensor must be clean and without notches
• Only use recommended installation accessories
2. Important Areas of Sensor Hole
Note the following critical installation criteria:
M 8x0,75
4
+0,05
4,5
0
( )
2,5 H7 +0,01
0
1. Sensor contact surface must be flat and perpendicular
2. Hole with H7 tolerance to center sensor
3. Chamfer protects O-ring during installation
4. No centering mounting bore
5. Sharp edges reduce witness mark on part
3. Hole
3.1 Unmachined Sensor
For use in flat cavity wall with sensor fitted at right angles
to cavity.
• Hole and thread must be free of debris and shavings
• Use checking tool Mat. No. 3.050.243 also to lapp
hole
3.1.1 Sensor with Conductive Spacer Sleeve Type
1720A1
Electrical discharge machine (EDM), mill or precision grind H7
4
hole in hardened tool steel. Check centering and alignment.
4,5
0
2,5 h6
- 0,006
- 0,014
2,5 e6
- 0,020
6182C_002-715e-09.15
3.2 Cavity-Matched Sensor
For use in cavity with sloped, textured or free-form surface
install sensor with keyway pin Mat. No. 3.211.718.
3.2.1 Machining Sensor Front
Grind sensor front or install sensor in hole and then machine
complete cavity profile. Then remove sensor. Clean hole and
sensor.
• Only uncoated variants Type 6182CA ... permitted
• Use cleaning spray Type 1003
+0,05
0
M3x0,35
3,1
+ 0,010
2,5 H7
0
4. Cable Channeling and Connector
• Fixed cable reduces mounting
• Do not run cables next to hot runner cartridge
• Chamfer all sharp edges
• Cover open channels/slots
4.1 Contact Element in Holding Plate
Adherence to the centering and position alignment (0,3
mm) to the spacer sleeve Type 1720A1 in the mold insert is
required.
M8x0,75
4
4.2 Single-Wire Cable Technology
The single-wire technology uses the steel of the mold to
ensure electrical shielding of the sensor signal. Thus the wir-
ing is routed through drilled holes or channels.
• Single-wire cable must be completely enclosed in mold
• Single-wire cable must not be routed with power
cables
4.2.1 Single-Wire Cut and Grip Connector Type 1839
Machine cable channel and recess for mounting plate.
Example of a mounting bore:
Example of a channel:
• Observe radii
• Cover open channel to prevent cable damage
4.2.2 Multichannel Single-Wire Connectors
Recess for 4-channel connector Type 1708...
Recess for 8-channel connector Type 1710...