Siemens SIPART PS100 Compact Operating Instructions
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Siemens SIPART PS100 Compact Operating Instructions

Electropneumatic positioners
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SIPART
Electropneumatic positioners
SIPART PS100
Compact Operating Instructions
6DR710. SIPART PS100 Polycarbonat
6DR711. SIPART PS100 Aluminum without window
05/2021
A5E50188940-AA
Getting started
Introduction
Safety notes
Installing/mounting
Connecting
Commissioning
Local operation
Service and maintenance
Technical specifications
Product documentation and
support
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Summary of Contents for Siemens SIPART PS100

  • Page 1 Getting started Introduction Safety notes SIPART Installing/mounting Electropneumatic positioners SIPART PS100 Connecting Commissioning Compact Operating Instructions Local operation Service and maintenance Technical specifications Product documentation and support 6DR710. SIPART PS100 Polycarbonat 6DR711. SIPART PS100 Aluminum without window 05/2021 A5E50188940-AA...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Structure of pneumatic connection ..................30 5.4.2 Behavior in case of failure of the electrical auxiliary power and/or the supply pressure PZ..31 Commissioning ............................ 33 Basic safety notes....................... 33 Initialize in "NO INIT" operating mode................. 35 SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 4 Mobile IQ app and AW050 Bluetooth adapter ..............49 9.8.1 SITRANS mobile IQ ......................49 9.8.2 SITRANS AW050 Bluetooth adapter..................50 Product documentation and support ....................51 Product documentation ..................... 51 Technical support....................... 52 Index ..............................53 SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 5: Getting Started

    Input: Supply pressure PZ Lower cable gland, thread M20x1.5 ⑤ ⑪ Output: Actuating pressure Y2 for double- Upper cable gland, thread M20x1.5 acting actuators ⑥ Buttons Figure 1-1 Overview of device components, open cover SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 6 3. Ground the positioner. Grounding (Page 29) 4. Remove the enclosure cover. 5. Commission the positioner. Initialize in "NO INIT" operating mode (Page 35) Local operation (Page 37) 6. Remove the enclosure cover. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 7: Introduction

    Use the device in accordance with the information on the nameplate and in the Technical specifications (Page 43). Checking the consignment 1. Check the packaging and the delivered items for visible damages. 2. Report any claims for damages immediately to the shipping company. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 8: Design Of The Nameplate

    PROCESS CONTROL 6DR7112 -3NN00 -0AA0 EQUIPMENT -Z A20;Y15 <FW: X.XX.XX> IP66 / NEMA Type 4X <HW: X.XX.XX> p = 1.4 … 7 bar AI=4…20mA FieldB8 Siemens AG, DE-76181 Karlsruhe FieldB5 www.siemens.com/sipartps100 R-R-S49 SIPART Made in France / PS100 ① ⑦...

  • Page 9: Security Information

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...

  • Page 10: Transportation And Storage

    The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in the course of further development.

  • Page 11: Safety Notes

    • National Electrical Code (NEC - NFPA 70) (USA) • Canadian Electrical Code (CEC) (Canada) Further provisions for hazardous area applications are for example: • IEC 60079-14 (international) • EN 60079-14 (EU) • For Korea only: SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 12: Conformity With European Directives

    Risk to personnel, system and environment can result from modifications to the device, particularly in hazardous areas. • Only carry out modifications that are described in the instructions for the device. Failure to observe this requirement cancels the manufacturer's warranty and the product approvals. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 13: Use In Hazardous Areas

    • Connect the device with type of protection "Intrinsic safety" solely to an intrinsically safe circuit. • Observe the specifications for the electrical data on the certificate and/or in Technical specifications (Page 43). SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 14 Safety notes 3.2 Use in hazardous areas SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 15: Installing/Mounting

    Device damage. As a general rule, the positioner must only be operated with dry and clean compressed air. • Use the customary water separators and filters. An additional dryer is required in extreme cases. • Use dryers, especially if you operate the positioner at low ambient temperatures. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 16: Proper Mounting

    • Before installing ensure there is no visible damage to the device. • Make sure that process connectors are clean, and suitable gaskets and glands are used. • Mount the device using suitable tools. Refer to the information in Technical specifications (Page 43). SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 17: Mounting To Linear Actuator

    Guides the pulley with the carrier pin and rotates the lever arm. ③ Clamping piece Installs the pick-up bracket on the actuator spindle ④ ⑤ ⑥ Carrier pin Installation with pulley on lever SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 18 ③ 2. Slide the pick-up bracket into the milled recesses of the clamping pieces Figure 4-2 Pick-up bracket ⑰ ② 3. Tighten the screws so that you can still shift the pick-up bracket SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 19 Select the row of holes in such a way that the carrier pin meshes with the pick- ② ② up bracket near the spindle. Ensure that the pick-up bracket does not touch the ③ clamping pieces SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 20: Mounting To Part-Turn Actuator

    M4 for coupling wheel screw ⑩ Square nut M4 for coupling wheel ⑨ Machinist's wrench For hexagon socket-head screw The numbers refer to the images of the description of the installation steps below. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 21 Note Coupling wheel ① Instead of the polycarbonate coupling wheel , it is possible to use a stainless steel coupling (article number TGX: 16300-1556). ② 7. Place the carrier on the actuator shaft. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 22 Figure 4-10 Orientation of mount When using the stainless steel coupling (article number TGX: 16300-1556): Place the positioner and the mount on the actuator carefully. Place the stainless steel coupling on the actuator shaft. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 23 Installing/mounting 4.3 Mounting to part-turn actuator 10.Align the positioner/mount at the center of the actuator. 11.Tighten the positioner/mount unit. Figure 4-11 Positioner with mount attached to the part-turn actuator SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 24 Installing/mounting 4.3 Mounting to part-turn actuator SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 25: Connecting

    Eliminating or reducing the sources of ignition within the equipment Potential fire hazard. • The product must be connected to an energy-limited circuit. • Connect the device according to the information in Input (Page 43). SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 26 Damage to device through formation of condensation if the temperature difference between transportation or storage and the mounting location exceeds 20 °C (36 °F). • Before taking the device into operation, let the device adapt for several hours in the new environment. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 27 Risk of explosion through compensating currents between hazardous area and the non‑hazardous area. • Shielded cables that cross into hazardous areas should be grounded only at one end. • If grounding is required at both ends, use an equipotential bonding conductor. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 28 • Keep the device and the cables at a distance from strong electromagnetic fields. • Observe the communication conditions described in the section Technical specifications (Page 43). • Use shielded cable to guarantee the full specification according to HART. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 29: Grounding

    "NO INIT" mode when an electrical signal is available. Note Specifications regarding air quality Observe the specifications regarding the air quality, see section "Technical specifications > Pneumatic data (Page 44)". SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 30: Structure Of Pneumatic Connection

    Output: Actuating pressure Y2 *) ② Input: Supply pressure PZ ③ Output: Actuating pressure Y1 ④ Exhaust air outlet with sound absorber, thread G¼ *) for double-acting actuators Figure 5-2 Pneumatic connection, example SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 31: Behavior In Case Of Failure Of The Electrical Auxiliary Power And/Or The Supply Pressure Pz

    Behavior in case of failure: The actuator moves into safety position Failure of electrical auxiliary power Failure of supply pressure PZ Single-acting Y1 = vented Y1 = vented Double-acting Y1 = pressurized Y1 = closed Y2 = vented Y2 = closed SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 32 Connecting 5.4 Pneumatic connection SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 33: Commissioning

    If an error message appears, correct operation in the process is no longer guaranteed. • Check the gravity of the error. • Correct the error. • If the error still exists: – Take the device out of operation. – Prevent renewed commissioning. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 34 • Check prior to commissioning that the cover, cover locks, and cable inlets are assembled in accordance with the directives. Exception: Devices having the type of protection "Intrinsic safety Ex i" may also be opened in energized state in hazardous areas. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 35: Initialize In "No Init" Operating Mode

    Initialize in "NO INIT" operating mode If "NO INIT" appears in the display this means that the device is not initialized, Info ID [6C]. Commission the device by initializing it with "NO INIT". SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 36 Commissioning 6.2 Initialize in "NO INIT" operating mode SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 37: Local Operation

    Navigating in "AUTO" and "MANUAL" operation mode AUTO MANUAL MANUAL Configuring AUTO Configuring Valve function open / close ① Operation mode and setpoint in percent ② Valve position as a percentage ③ Info ④ Symbols for device status SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 38 / down ① In the parameter view: Parameter name In the Edit view: Name and unit of the parameter (alternating) ② Parameter value ③ Parameter ID ④ EDIT permanently enabled ⑤ EDIT flashes SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 39: Service And Maintenance

    • Do not use any aggressive cleansing agents or solvents, e.g. acetone. Plastic parts or the painted surface could be damaged. The inscriptions could become unreadable. SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 40: Maintenance And Repair Work

    You can find the serial number on the nameplate. WARNING Impermissible repair of the device • Repair must be carried out by Siemens authorized personnel only. WARNING Maintenance during continued operation in a hazardous area There is a risk of explosion when carrying out repairs and maintenance on the device in a hazardous area.

  • Page 41: Return Procedure

    For further details, refer to the operating instructions. See also Return document (http://www.siemens.com/processinstrumentation/returngoodsnote) Decontamination declaration (http://www.siemens.com/sc/declarationofdecontamination) Disposal Devices described in this manual should be recycled. They may not be dis‐...
  • Page 42 Service and maintenance 8.5 Disposal SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 43: Technical Specifications

    Maximum transmission error in relation to the nominal signal ± 0.3% range Maximum effect of ambient temperature ± 0.1 %/10 K Maximum residual ripple ± 0.5% Galvanic isolation Galvanically isolated from the other electrical inputs and outputs SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 44: Rated Conditions

    200 ... 500 Hz; 0.3 (m/s²)²/Hz (0.98 (ft/s²)²/Hz) 4 hours/axle Pneumatic data Pneumatic data Pneumatic operating medium Compressed air, carbon dioxide (CO ), nitrogen (N ), noble gases 1.4 ... 7 bar (20.3 ... 101.5 psi) • Operating pressure SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 45: Mechanical Construction

    6 Nm (4.4 ft lb) 4 Nm (3 ft lb) • M20 cable gland, plastic 6 Nm (4.4 ft lb) • M20 cable gland, metal 15 Nm (11.1 ft lb) • Cable gland 1/2-14 NPT metal SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 46: Controller

    0.2%) Minimization of the peak value Always active Analog input (AI), terminal 6 and 7 50 ms • Sampling interval 0.05% • Resolution Position detection 10 ms • Sampling interval SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 47: Explosion Protection

    Lower-case letters are used and explained in the tables below for the variable digits in the article number. Each variable that is used stands for a different order version. You will find the order data in the FI 01 catalog (http://www.siemens.com/processinstrumentation/catalogs) on the Internet.

  • Page 48: Markings For Explosion Protection

    Cl II, III Div 1 Gp E-G DIP Cl II, III Div 1 Gp E-G TIIS markings (only for the Japanese market) CSAUK 21JPN005 for Ex ia IIC T4 Gb CSAUK 21JPN006 for Ex ic IIC T4 Gc SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 49: Ambient Temperature

    840 V DC, 1 s Mobile IQ app and AW050 Bluetooth adapter 9.8.1 SITRANS mobile IQ Software requirements Required Android version 7.0 or higher Required iOS version 12.0 or higher Bluetooth BLE 4.2 or higher SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 50: Sitrans Aw050 Bluetooth Adapter

    Mechanical construction (Page 45) Communication, interface BLE 4.2 Range Class 2; approx. 10 m depending on mounting position Radio approval Contains FCC ID: RYYEYSHJN Contains IC ID: 4389B-EYSHJN CMIIT ID: 2020DJ15120 See also Certificates (http://www.siemens.com/processinstrumentation/certificates) SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

  • Page 51: Product Documentation And Support

    – "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/de/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.

  • Page 52: Technical Support

    Additional information on our technical support can be found at Technical Support (http:// www.siemens.com/automation/csi/service). Service & support on the Internet In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/serviceandsupport). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner).

  • Page 53: Index

    Technical specifications, 50 Position, 5 Modifications Disposal, 41 correct usage, 12 Document history, 7 improper, 12 Downloads, 51 Mounting kit Linear actuator, 17 Exhaust air outlet Position, 5 Order code, 8 Ordering supplement, 8 SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...
  • Page 54 Support, 52 Support request, 52 Technical support, 52 partner, 52 personal contact, 52 Test certificates, 11 Tightening torque Technical data, (Torque) Torque, 45, 50 Type key, 47 Warranty, 10 Weight Technical data, 45 SIPART PS100 Compact Operating Instructions, 05/2021, A5E50188940-AA...

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