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Siemens SIPART Series Operating Instructions Manual

Electropneumatic positioners
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SIPART
Electropneumatic positioners
SIPART PS100
Operating Instructions
6DR71..
10/2018
A5E45863537-AA
Introduction and safety
information
Description
Installing and mounting
Connecting
Operation via display and
keys
Commissioning
Parameter assignment and
addressing
Troubleshooting
Service and maintenance
Technical specifications
Dimension drawings
Technical support
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Summary of Contents for Siemens SIPART Series

  • Page 1 Introduction and safety information Description Installing and mounting SIPART Connecting Electropneumatic positioners SIPART PS100 Operation via display and keys Commissioning Operating Instructions Parameter assignment and addressing Troubleshooting Service and maintenance Technical specifications Dimension drawings Technical support 6DR71.. 10/2018 A5E45863537-AA...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Introduction and safety information......................5 Product compatibility........................5 Precondition for use.........................5 Checking the consignment.......................5 Security information.........................5 Description..............................7 Overview of device components....................7 Installing and mounting..........................9 Freezing of the exhaust air outlets...................9 Mounting to linear actuator.....................10 Mounting to part-turn actuator....................13 Connecting..............................17 Lever for position detection....................17 Grounding..........................17 Electrical connection......................18...
  • Page 4 Table of contents Return procedure........................35 Disposal..........................36 Technical specifications..........................37 10.1 Input............................37 10.2 Output............................37 10.3 Rated conditions........................38 10.4 Pneumatic data........................38 10.5 Construction...........................39 10.6 Controller..........................40 Dimension drawings...........................41 Technical support............................43 Technical support........................43 QR code label........................44 SIPART PS100 Operating Instructions, 10/2018, A5E45863537.-AA...

  • Page 5: Introduction And Safety Information

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks.
  • Page 6 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...

  • Page 7: Description

    Description Overview of device components ① ⑦ Wiring diagram on module cover Exhaust air outlet with a sound absorber ② ⑧ Display Connecting terminals ③ ⑨ Output: Actuating pressure Y1 Grounding, thread M4 ④ ⑩ Input: Supply air PZ Lower cable gland, thread M20x1.5 ⑤...
  • Page 8 Description 2.1 Overview of device components SIPART PS100 Operating Instructions, 10/2018, A5E45863537.-AA...

  • Page 9: Installing And Mounting

    Installing and mounting WARNING High operating force with pneumatic actuators Risk of injury when working on control valves due to the high operating force of the pneumatic actuator. ● Please observe the corresponding safety instructions for the pneumatic actuator in use. CAUTION Please note the following before working on the control valve and when attaching the positioner...

  • Page 10: Mounting To Linear Actuator

    Installing and mounting 3.2 Mounting to linear actuator ① Base plate ② Exhaust air outlets Figure 3-1 Exhaust air outlets, base plate Mounting to linear actuator Requirements Depending on the stroke height, you will need the following mounting kit: ● 3 to 35 mm mounting kit 6DR4004-8V ●...
  • Page 11 Installing and mounting 3.2 Mounting to linear actuator Serial Quanti‐ Name Note ⑧ Hexagon bolt M8x20 DIN 933–A2 ⑨ Hexagon bolt M8x16 DIN 933-A2, torque, section "Technical specifications > Construc‐ tion (Page 39)" ⑩ Spring lock washer A8 - DIN 127–A2 ⑪...
  • Page 12 Installing and mounting 3.2 Mounting to linear actuator 4. If you use a short lever, the carrier pin is already pre-mounted. If you use the long lever ④ 6DR4004-8L, fasten the carrier pin with the existing parts to the long lever. Figure 3-3 Short lever ④...

  • Page 13: Mounting To Part-Turn Actuator

    Installing and mounting 3.3 Mounting to part-turn actuator 9. Keep the positioner and the fastening bracket on the actuator. Ensure that the carrier pin ④ ② is guided inside the pick-up bracket 10.Fasten the positioner on the yoke. Figure 3-6 Fastening to various yoke types Mounting to part-turn actuator Requirements...
  • Page 14 Installing and mounting 3.3 Mounting to part-turn actuator ④ 1. Rest the actuator-specific VDI/VDE 3845 mount on the rear side of the positioner. ⑤ ⑥ 2. Tighten the mount using the hexagon bolts and lock washers Figure 3-7 Mount ⑩ ⑨...
  • Page 15 Installing and mounting 3.3 Mounting to part-turn actuator ② ⑦ ⑧ 8. Tighten the carrier using the cylinder head screw and the washer Figure 3-9 Carrier ⑫ 9. Place the positioner and the mount on the actuator carefully. One of the two pins of the ①...
  • Page 16 Installing and mounting 3.3 Mounting to part-turn actuator 10.Align the positioner/mount at the center of the actuator. 11.Tighten the positioner/mount unit. Figure 3-11 Positioner with mount attached to the part-turn actuator SIPART PS100 Operating Instructions, 10/2018, A5E45863537.-AA...

  • Page 17: Connecting

    Connecting Lever for position detection WARNING Lever for position detection Danger of crushing and shearing with mounting kits which use a lever for position detection. During commissioning and ongoing operation, severing or squeezing of limbs could occur as a result of the lever. Risk of injury when working on control valves due to the high operating force of the pneumatic actuator.

  • Page 18: Electrical Connection

    Connecting 4.4 Pneumatic connection Electrical connection ① ⑤ Switching amplifier Analog output of position feedback ② ⑥ Power source 12 to 30 V DC Analog input current input 4 to 20 mA ③ ⑦ Signal source 4 to 20 mA Digital input (floating contact) ④...

  • Page 19: Pneumatic Connection

    Connecting 4.4 Pneumatic connection See also Overview of device components (Page 7) 4.4.2 Pneumatic connection WARNING Pneumatic auxiliary power Owing to safety reasons, the pneumatic auxiliary power supply must be fed after installation only if the positioner is switched to the "NO INIT" mode when an electrical signal is available. Note Specifications regarding air quality Observe the specifications regarding the air quality, see section "Technical specifications >...
  • Page 20 Connecting 4.4 Pneumatic connection The difference between a failure of auxiliary pneumatic power and a failure of electrical auxiliary power: ● Failure of electrical auxiliary power means the failure of the signal source at the analog input 4 to 20 mA. ●...

  • Page 21: Operation Via Display And Keys

    Operation via display and keys Navigating in "NO INIT" operating mode Initializing Configuring Valve open / close ① Status line: Operating mode and setpoint in percent ② Main line: Angle of position detection in degrees ③ Info (Page 32) ④ Symbols for device status (Page 31) Navigating in "AUTO"...
  • Page 22 Operation via display and keys Navigating in parameter view and edit view Parameter view Edit view Switch AU‐ Next Cancel Apply TO, MAN‐ Parameter Value up / down up / down ① Status line: Name or unit of the parameter ②...

  • Page 23: Commissioning

    Commissioning WARNING Risk of crushing through lever of position detection When the positioner is commissioned, immediate movement of the valve may occur. If the positioner is in "NO INIT" mode, the movement of the valve starts immediately as soon as you press the left button on the positioner. Danger of crushing and shearing with mounting kits which use a lever for position detection.

  • Page 24: Initialize In "No Init" Operating Mode

    Commissioning 6.1 Initialize in "NO INIT" operating mode Initialize in "NO INIT" operating mode If "NO INIT" appears in the display this means that the device is not initialized, Info ID (Page 32) [6C]. Commission the device by initializing it with "NO INIT". SIPART PS100 Operating Instructions, 10/2018, A5E45863537.-AA...

  • Page 25: Parameter Assignment And Addressing

    Parameter assignment and addressing Overview of the menu structure The overview of the menu structure contains not only the menus and parameters but also the parameter IDs. These parameter IDs are added to the further explanations of the menus and parameters in [ ].

  • Page 26: Quick Start [01]

    Parameter assignment and addressing 7.2 QUICK START [01] QUICK START [01] ③ ① ② Status line Main line Meaning AUTO INIT Wizard for automatic initialization of the valve. The remaining end positions are automatically determined. MANUAL INIT Wizard for manual initialization of the valve. Define the end positions man‐ ually using this wizard.

  • Page 27: Setup [20]

    Parameter assignment and addressing 7.3 SETUP [20] SETUP [20] Setting the device parameters. Factory-set parameter values are printed in bold in the table. ③ ① ② Status line Main line Meaning DIGITAL IN MENU Menu for setting the digital inputs. Available with in‐ stalled option with digital input (DI) and digital output (DQ).
  • Page 28 Parameter assignment and addressing 7.3 SETUP [20] ③ ① ② Status line Main line Meaning CLOSE LIMIT 0.0 ... 100.0 Close valve to the set position, controlled to the value in % of "CLOSE TYPE" [29]. OPEN TYPE FAST Fast response in end positions TIGHT Maximum actuating force in end positions SLOW...

  • Page 29: Maint/Diags [50]

    Parameter assignment and addressing 7.4 MAINT/DIAGS [50] MAINT/DIAGS [50] Service menu ③ ① ② Status line Main line Meaning SETPOINT ##.## Show actual setpoint in mA. ① alternately shows the parameter name or the set unit. COUNTER MENU OPERATE TIME #### Show number of operating hours.
  • Page 30 Parameter assignment and addressing 7.4 MAINT/DIAGS [50] SIPART PS100 Operating Instructions, 10/2018, A5E45863537.-AA...

  • Page 31: Troubleshooting

    Troubleshooting Device status symbols The device status is displayed on the display with the help of symbols. Alarms are displayed on the display in the measurement view as symbol in the bottom line of the display. If multiple diagnostic states are pending at the same time, the symbol for the most critical status is displayed.

  • Page 32: Info Ids, Error Messages And Corrective Measures

    Use the electropneumatic positioner SI‐ ● Mounting kit not correctly mounted PART PS2 from Siemens with a swivel area of 185° (special version). Position the carrier pin at a smaller stroke ● Value below minimum angle span value.
  • Page 33 Troubleshooting 8.2 Info IDs, error messages and corrective measures Messages on the Display (Page 21) Meaning / cause Remedy Symbol Status line Eliminate the cause. ● Control deviation ● Insufficient supply of compressed ● Mounting kit not correctly mounted ● Valve blocked MANUAL Device in manual mode Switch with...
  • Page 34 Troubleshooting 8.2 Info IDs, error messages and corrective measures SIPART PS100 Operating Instructions, 10/2018, A5E45863537.-AA...

  • Page 35: Service And Maintenance

    Service and maintenance WARNING Impermissible repair of the device ● Repair must be carried out by Siemens authorized personnel only. NOTICE Penetration of moisture into the device Device damage. ● Make sure when carrying out cleaning and maintenance work that no moisture penetrates the inside of the device.

  • Page 36: Disposal

    Service and maintenance 9.3 Disposal Required forms ● Delivery note ● Return document (http://www.siemens.com/processinstrumentation/returngoodsnote) with the following information: – Product (item description) – Number of returned devices/replacement parts – Reason for returning the item(s) ● Decontamination declaration (http://www.siemens.com/sc/declarationofdecontamination) With this declaration you warrant "that the device/replacement part has been carefully cleaned and is free of residues.

  • Page 37: Technical Specifications

    Technical specifications 10.1 Input Analog input (AI), terminal 6 and 7 Nominal signal range 4 ... 20 mA Minimum current to maintain the operation 3.8 mA Maximum load voltage 6.5 V corresponds to 325 Ω at 20 mA Static destruction limit ±...

  • Page 38: Rated Conditions

    Technical specifications 10.4 Pneumatic data Digital output (DQ), terminals 31 and 32 Signal status High Conductive, maximum terminal voltage 3 V Signal status Low Blocked, I < 60 µA The status is also Low if the device is faulty or analog input (AI) is = 0 mA.

  • Page 39: Construction

    Technical specifications 10.5 Construction Pneumatic data Actuating pressure 4 bar (58 psi) 13.7 m³/h (60.3 USgpm) Actuating pressure 6 bar (87 psi) 19.2 m³/h (84.5 USgpm) Leakage actuator chamber (positioner portion) < 6⋅10 m³/h (0.0026 USgpm) Consumption at operating medium in the controlled state <...

  • Page 40: Controller

    Technical specifications 10.6 Controller Construction ● Degree of protection Manometer plastic, plant brass IP31 Manometer stainless steel, plant brass nickel-plated IP44 Manometer stainless steel, plant stainless steel 316 IP54 Connections, electrical 2.5 mm AWG30-14 ● Screw terminals M20x1.5 or 1/2-14 NPT with NPT adapter ●...

  • Page 41: Dimension Drawings

    Dimension drawings Figure 11-1 Dimension drawing, dimensions in mm (inch) SIPART PS100 Operating Instructions, 10/2018, A5E45863537.-AA...
  • Page 42 Dimension drawings SIPART PS100 Operating Instructions, 10/2018, A5E45863537.-AA...

  • Page 43: Technical Support

    In addition to our documentation, Siemens provides a comprehensive support solution at: ● Service&Support (http://www.siemens.com/automation/service&support) Personal contact If you have additional questions about the device, please contact your Siemens personal contact at: ● Partner (http://www.automation.siemens.com/partner) To find the personal contact for your product, go to "All Products and Branches" and select "Products &...

  • Page 44: Qr Code Label

    Technical support A.2 QR code label QR code label A QR code label can be found on the device. With the use of a smart phone, the QR code provides a direct link to a website with information specific to the device, such as manuals, FAQs, certificates, etc.

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