Siemens SIPART PS100 Operating Instructions Manual
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Siemens SIPART PS100 Operating Instructions Manual

Electropneumatic positioners
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SIPART
Electropneumatic positioners
SIPART PS100
Operating Instructions
6DR710.
6DR711.
11/2019
A5E45863537-AC
Introduction and safety
information
Description
Installing and mounting
Connecting
Local operation
Commissioning
Parameter assignment and
addressing
Troubleshooting
Service and maintenance
Technical specifications
Dimension drawings
Product documentation and
support
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Summary of Contents for Siemens SIPART PS100

  • Page 1 Introduction and safety information Description Installing and mounting SIPART Connecting Electropneumatic positioners SIPART PS100 Local operation Commissioning Operating Instructions Parameter assignment and addressing Troubleshooting Service and maintenance Technical specifications Dimension drawings Product documentation and support 6DR710. 6DR711. 11/2019 A5E45863537-AC...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Overview of the menu structure .....................25 QUICK START [01] ........................26 SETUP [02] ..........................27 MAINT/DIAGS [03].........................29 Troubleshooting............................31 Device status symbols ......................31 Info IDs, error messages and corrective measures ...............32 Service and maintenance ...........................35 Return procedure ........................35 SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 4 Input ............................37 10.2 Output ............................37 10.3 Rated conditions ........................38 10.4 Pneumatic data ........................38 10.5 Mechanical construction......................39 10.6 Controller..........................40 Dimension drawings ...........................41 Product documentation and support......................43 Product documentation ......................43 Technical support........................44 QR code label ........................44 Index................................45 SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 5: Introduction And Safety Information

    Observe the information and symbols on the device. Do not remove any information or symbols from the device. Always keep the information and symbols in a completely legible state. SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 6: Checking The Consignment

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...

  • Page 7: Description

    Lower cable gland, thread M20x1.5 ⑤ ⑪ Output: Actuating pressure Y2 for double- Upper cable gland, thread M20x1.5 acting actuators ⑥ Buttons Figure 2-1 Positioner, enclosure with open lid See also Structure of pneumatic connection (Page 18) SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 8 Description 2.1 Overview of device components SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 9: Installing And Mounting

    Freezing of the exhaust air outlets ② The exhaust air outlets can ice up. The function of the device is impaired. ① ● Do not install the positioner with the base plate pointing up. SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 10: Mounting To Linear Actuator

    Installation with pulley on lever ⑤ ④ ⑥ Pulley Installation with carrier pin on lever ⑥ Lever For the range of stroke from 3 to 35 mm ⑦ U–bolts Only for actuators with columns SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 11 ② ③ 2. Slide the pick-up bracket into the milled recesses of the clamping pieces Figure 3-2 Pick-up bracket ⑰ ② 3. Tighten the screws so that you can still shift the pick-up bracket SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 12 Select the row of holes in such a way that the carrier pin meshes with the pick- ② ② up bracket near the spindle. Ensure that the pick-up bracket does not touch the ③ clamping pieces SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 13: Mounting To Part-Turn Actuator

    Hex socket-head M4 for coupling wheel screw ⑩ Square nut M4 for coupling wheel ⑨ Machinist's wrench For hexagon socket-head screw The numbers refer to the images of the description of the installation steps below. SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 14 Note Coupling wheel ① Instead of the polycarbonate coupling wheel , it is possible to use a stainless steel coupling (article number TGX: 16300-1556). ② 7. Place the carrier on the actuator shaft. SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 15 Figure 3-10 Orientation of mount When using the stainless steel coupling (article number TGX: 16300-1556): Place the positioner and the mount on the actuator carefully. Place the stainless steel coupling on the actuator shaft. SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 16 Installing and mounting 3.3 Mounting to part-turn actuator 10.Align the positioner/mount at the center of the actuator. 11.Tighten the positioner/mount unit. Figure 3-11 Positioner with mount attached to the part-turn actuator SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 17: Connecting

    ● Observe the static destruction limit specified in the "Input (Page 37)". Grounding The positioner is grounded via the mounting kit or via grounding with thread M4 on the ⑨ enclosure, in Overview of device components (Page 7). SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 18: Electrical Connection

    ① Output: Actuating pressure Y2 *) ② Input: Supply pressure PZ ③ Output: Actuating pressure Y1 ④ Exhaust air outlet with sound absorber, thread G¼ *) for double-acting actuators Figure 4-2 Pneumatic connection, example SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 19: Pneumatic Connection

    Make sure that the process valve has reached the safety position. If you only interrupt the supply pressure PZ to the positioner, the safety position can in some cases only be attained after a certain delay period. SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 20 Behavior in case of failure: The actuator moves into safety position Failure of electrical auxiliary power Failure of supply pressure PZ Single-acting Y1 = vented Y1 = vented Double-acting Y1 = pressurized Y1 = closed Y2 = vented Y2 = closed SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 21: Local Operation

    Configuring Valve function open / close ① Status line: Operating mode and setpoint in percent ② Main line: Valve position as a percentage ③ Info (Page 32) ④ Symbols for device status (Page 31) SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 22 AUTO, MANUAL Parameter Value up / down up / down ① Status line: Name or unit of the parameter ② Main line: Parameter value ③ Parameter ID ④ EDIT permanently activated ⑤ EDIT flashes SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 23: Commissioning

    Risk of injury when working on control valves due to the high operating force of the pneumatic actuator. ● Do not reach into the range of motion of the lever following mounting of the positioner and mounting kit. SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 24: Initialize In "No Init" Operating Mode

    Initialize in "NO INIT" operating mode If "NO INIT" appears in the display this means that the device is not initialized, Info ID (Page 32) [6C]. Commission the device by initializing it with "NO INIT". SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 25: Parameter Assignment And Addressing

    IDs. These parameter IDs are added to the further explanations of the menus and parameters in [ ]. Example "AUTO INIT" [02] *) Available with installed device option 1 with digital input (DI) and digital output (DQ). SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 26: Quick Start [01]

    Enables an open/closed behavior of the valve. The valve moves to the end positions with maximum actuating force (close tight). BOOST Booster Enables control of the valve with pneumatic booster. SMALL Small valve Enables control of a small valve with damped control response. WIZ = wizard SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 27: Setup [02]

    Enables the digital output in case of control deviation or device fault. ERR M Enables the digital output in case of manual operation, control deviation or device fault. POLARITY DO Polarity digital output (DO) HIGH Normally Open: Normally open contact Normally Close: Normally closed contact SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 28 Sets the positioner to mounting to linear actuator, carrier pin mounted on spindle. TURN Sets the positioner to mounting to part-turn actuator. *) Visible when "AUTO" is selected in "QUICK START [01] > APPLICATION [07]". SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 29: Maint/Diags [03]

    ● ELEC TMP MAX RESET FACT Resets the device to factory settings. FW VERSION ##### Displays FW version of the device. REPLACE ELEC Provides a step-by-step procedure for adjusting new electronics. PIN LOCK is 2457. SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 30 Parameter assignment and addressing 7.4 MAINT/DIAGS [03] SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 31: Troubleshooting

    Cause: The output signal is still valid but the wear reserve is coming to an required end and/or functional restrictions will occur soon. Measure:Maintenance is recommend as soon as possible. * The smallest number indicates the highest level of error severity. SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 32: Info Ids, Error Messages And Corrective Measures

    Use the electropneumatic positioner SI‐ ● Mounting kit not correctly mounted PART PS2 from Siemens with a swivel area of 185° (special version). Position the carrier pin at a smaller stroke ● Value below minimum angle span value.
  • Page 33 Switch the digital input (DI). Digital input (DI) is activated. Setting in parameter "BEHAVIOR DI[22]>BUTTN" Parameters and device functions are Disable the write protection with user PIN write-protected with a user PIN. LOCK 2457. SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 34 Troubleshooting 8.2 Info IDs, error messages and corrective measures SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 35: Service And Maintenance

    Service and maintenance WARNING Impermissible repair of the device ● Repair must be carried out by Siemens authorized personnel only. NOTICE Penetration of moisture into the device Device damage ● Make sure when carrying out cleaning and maintenance work that no moisture penetrates the inside of the device.

  • Page 36: Disposal

    Service and maintenance 9.2 Disposal Required forms ● Delivery note ● Return document (http://www.siemens.com/processinstrumentation/returngoodsnote) with the following information: – Product (item description) – Number of returned devices/replacement parts – Reason for returning the item(s) ● Decontamination declaration (http://www.siemens.com/sc/declarationofdecontamination) With this declaration you warrant "that the device/replacement part has been carefully cleaned and is free of residues.

  • Page 37: Technical Specifications

    ± 0.5% Galvanic isolation Galvanically isolated from the other electrical inputs and outputs Digital output (DQ), terminals 31 and 32 Maximum supply voltage U 35 V Current consumption external, to be limited to 50 mA SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 38: Rated Conditions

    Quality class compressed air according to ISO 8573-1 Class 3 ● Solid impurities Min. 20 C (36 °F) below ambient temperature ● Pressure dew point Class 3 ● Oil content Flow rate ● Aerate process drive SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 39: Mechanical Construction

    NPT adapter. 2.5 Nm (1.8 ft lb) ● Screw cap made of plastic 4 Nm (3 ft lb) ● Screw cap made of metal 6 Nm (4.4 ft lb) ● Pressure gauge block fixing screws SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 40: Controller

    Analog input (AI), terminal 6 and 7 50 ms ● Sampling interval 0.05% ● Resolution Position detection 10 ms ● Sampling interval 0.1% ● Resolution at 10 mm stroke height ● Temperature influence 0.1%/10 C (0.1%/18 °F) SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 41: Dimension Drawings

    Dimension drawings Figure 11-1 Dimension drawing, dimensions in mm (inch) SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 42 Dimension drawings SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

  • Page 43: Product Documentation And Support

    – "Download as html5, only PC": Open or save the manual in the HTML5 view on your PC You can also find manuals with the Mobile app at Industry Online Support (https:// support.industry.siemens.com/cs/ww/de/sc/2067). Download the app to your mobile device and scan the device QR code. Product documentation by serial number Using the PIA Life Cycle Portal, you can access the serial number-specific product information including technical specifications, spare parts, calibration data, or factory certificates.

  • Page 44: Technical Support

    In addition to our technical support, Siemens offers comprehensive online services at Service & Support (http://www.siemens.com/automation/service&support). Contact If you have further questions about the device, contact your local Siemens representative at Personal Contact (http://www.automation.siemens.com/partner). To find the contact for your product, go to "all products and branches" and select "Products &...

  • Page 45: Index

    Pressure gauge block Downloads, 43 Torque, 39 Exhaust air outlet QR code label, 44 Position, 7 Return procedure, 35 Freezing Exhaust air outlet, 9 Safety position, 19 Scope of delivery, 6 History, 5 Service, 44 SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...
  • Page 46 Support request, 44 Symbol Device status, 31 Maintenance, 31 Operation mode, 31 Technical support, 44 partner, 44 personal contact, 44 Tightening torque Technical data, (Torque) Torque, 39 Weight Technical data, 39 Wiring diagram Position, 7 SIPART PS100 Operating Instructions, 11/2019, A5E45863537-AC...

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