® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Table of Contents 1 Introduction General Information 1 - 1 Technical Support 1 - 2 USA, Canada, Puerto Rico, and the US Virgin Islands 1 - 2 Central and South America...
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Load Equipment Voltage 3 - 2 Battery Voltage 3 - 2 Load Drain and Growth 3 - 4 Reserve Capacity 3 - 8 Charge Capacity and Recharge Time 3 - 9...
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Installation Procedures for Plant Growth 4 - 10 Adding a Load Circuit 4 - 10 5 Maintenance Controls and Indicators 5 - 1 Controller LEDs and Switches 5 - 1 Rectifier LEDs and Switches...
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Introduction General This product manual (Select Code 167-790-041) describes the H569-403 ECS Battery Plant, which is shown in Figure 1-1. This Information member of the ECS family of battery plants operates from a nominal 208/240 volt ac, 50/60 Hz source.
Support/Regional Technical Assistance Center or contact your sales representative who will be happy to discuss your specific needs. Product Repair Repair and return service for Lucent Technologies equipment is available to customers around the world. and Return USA, Canada, For information on returning of products for repair, customers Puerto Rico, and may call 1-800-255-1402 for assistance.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Central and If you need to return a product for repair, your sales South America representative will be happy to discuss your individual situation. Europe, Middle If you need to return a product for repair, your sales East, and Africa representative will be happy to discuss your individual situation.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 ® Table 2-A: Lineage 2000 Battery Plant Specifications (Model H569-403) Audible noise 68 dBa (See Note 3) IEC 801-2 Level 5 (15 KV) at 40% Electrostatic discharge relative humidity Electromagnetic immunity 10V/m over the range of 20 to 2000MHz Note 1: Earthquake testing has not been conducted on this bay.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Controller: Provides the local and remote control, monitor and diagnostic functions required to administer the battery plant. Batteries: Provide energy storage for an uninterrupted power feed to the using equipment during loss of ac input or rectifier failure.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Figure 2-2: ECS Battery Plant Block Diagram ECS Battery Plant Physical Description ® Introduction The Lineage 2000 Evolutionary Control System (ECS) Battery Plant Model H569-403 is shown in Figure 1-1. The ECS battery plant provides power for the using equipment, as well as float and recharge capability for the battery reserve.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 The ECS battery plant is designed as a totally integrated energy system package. It is a compact and complete system containing a controller, rectifiers, circuit breaker distribution panel, and an automatic battery disconnect/reconnect (LVD/R) feature that can all be configured in one standard equipment bay.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 100-ampere rectifiers. The ECS plant is equipped with two rectifier shelf assemblies for a total capacity of six SR Series 100 ampere rectifiers. (See the rectifier product manual for additional information on the shelf and rectifier.)
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Group 8, with the addition of a remote termination panel allowing external connection to the board from outside the controller. (See the ECS controller manual for further information.) ® DC-DC Converter...
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 ECS DC Both circuit breaker and fuse protected distribution panels are available with the ECS Battery Plant. They are orderable as Distribution Group 20 and Group 43, respectively. An alarm connection is...
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Meter and Fuse Panel (Group 43) Distribution to the -48-volt loads is provided with the J85501C-1 L5 meter and fuse panel. This panel includes a fuse block that accommodates eight 1- to 30-ampere distribution fuses and associated alarm fuses, an ammeter (0-50A), voltmeter (0-60V) and distribution bus bars.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Plant Bus Bars The Plant Bus Bars are mounted in three tiers on insulating standoffs at the top of the ECS plant. These copper bus bars (plated with a solder finish) are designed to accommodate one- or two-hole copper crimp lug connectors in many sizes up to 350MCM.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 The LVD/R option consists of the LVD/R Contactor, circuitry on the CP5 Fuse Board and associated wiring (see Figure 2-5). The LVD/R Contactor is used either to connect or disconnect Charge Bus and Battery Bus. The LVD circuit on CP5 monitors the battery bus voltage, designated RB.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Engineering, Planning, and Ordering Lucent offers a wide variety of engineering services that range from complete telecommunications installations to custom modifications of in-place equipment. For more information on the type of services that best meet your engineering needs, contact your Lucent account executive.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 • Load equipment voltage • Battery voltage • Load drain and growth • Reserve capacity • Charge capacity and recharge time • Battery string balancing • Voltage drop calculations • Conductor sizing •...
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 • the maximum recharging voltage, and • the initial charging method. EQUALIZE or BOOST charging is recharge capacity greater than the float voltage. Rectifier and load equipment voltage ranges are associated with typical battery voltage ranges.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Multiply the number of cells per string (j) by the voltages (f), (g) and (h) to find the values for (k), (l) and (m), respectively. k. Float voltage per string: _____ volts l.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 LIST 2 drain: The peak current under worst case conditions of voltage, traffic, etc. This current is used to size load feeder cables, plant discharge capacity and overcurrent protectors. The summations of List 1 and List 2 drains for all the individual load circuits provide the List 1 and List 2 drains, respectively, for the entire battery plant.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Reserve Capacity The customer's service and maintenance strategy are important in determining reserve time. The availability of back-up AC power and accessibility of the site are usually the determining factors in battery sizing. The risk and acceptability of loss of service is another factor which will vary from application to application.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 For comparison purposes, most vendors of telecommunications batteries specify ampere-hour ratings at the 8-HOUR RATE of discharge to an end voltage of 1.75 volts per cell. Many battery vendors also supply ratings at other discharge rates, such as 3-, 5- and 24-hour rates.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 RECHARGE FACTOR is a term that is sometimes used to describe available recharge capacity. The recharge factor is the total charge current divided by the List 1 drain. Typical recharge factors range from 1.20 to 1.50.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 sizing cables for equal resistance (and therefore equal voltage drop) between terminals and bus bars. If battery strings are unbalanced, the string with the least voltage drop to the dc distribution provides more than its share of current during each discharge.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 between batteries and load, the minimum load voltage may be reached before the batteries reach their end voltage so that their rated capacity is only partially used. In this second case, additional battery capacity would be required.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 v. Actual battery string end voltage: ____ volts w. Actual battery cell end voltage: ____ volts Since most battery vendors provide capacity information as a function of end voltage, item (z) is important in the selection of a specific battery.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Allowable ampacity is provided in Article 310 of the National Electrical Code (NEC), and it is a function of the following: • wire size, • ambient temperature, • type of insulation, and •...
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Circuit Breakers All circuit breakers supplied with the ECS power plant can be loaded up to 100% of their rating only if the job engineer can determine that the user load has no short term peaks greater than 150% of its rating and not exceeding 10 milliseconds in duration.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Battery Sizing The battery type and minimum size are determined in paragraphs “Battery Sizing” and “Battery Voltage.” Many vendors offer families of batteries that cover a wide range of ampere-hour capacities. Ampere-hour capacities of parallel battery strings are added to provide the total reserve capacity of the battery plant.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 the load supported by the additional rectifiers. Since a fraction of any added rectifier capacity is needed for recharging added batteries, the matching incremental change in battery capacity depends on the desired recharge factor. (See paragraph “Charge Capacity and Recharge Time”...
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 stranded welding type (e.g. KS-20921). Flexible or Welding Wire is slightly larger than AWG stranded wire of the same gauge, which may affect the selection of crimp lugs. For example, different crimp lugs are required for AWG and Weld wire of the same gauge, for 1/0 gauge and larger.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Step H: Record in Table 3-G the wire sizes for each battery feeder. Step I: Calculate the minimum wire size that meets the ampacity requirement based on the total plant List 1 drain divided by the number of parallel battery strings.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Table 3-G: Minimum Wire Gauge (Ampacity) - All Strings String Number Minimum Wire Gauge Selected Wire Gauge Low-Voltage Low-voltage BATTERY disconnect/reconnect is available as an Disconnect/ option on the ECS plant. For this feature, two disconnect levels Reconnect are available: 20.25 and 21.25 volts.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 the necessary instructions to the installer for the controller set-up. Refer to the H569-403 drawing, Table R for controller default settings and Table V for available alternative settings. Alarm System The standard ECS controller is equipped with connection points Interface for a variety of battery plant alarms.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Floor Load: The building structure must support the intended weight per unit floor area, and equipment must be spaced out to distribute the load, as necessary. Heat Load: The air conditioning and ventilation systems are sized to maintain the environment given the heat dissipation of the equipment.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Ordering Reference Material Coding and The two main categories of Lucent hardware are called Terminology APPARATUS and EQUIPMENT. The battery plant ordering process primarily involves Equipment for the system and Apparatus for components and replacements.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 J-codes take the form JxxxxxA-y and are used to specify main assemblies, stand-alone products, and units that may have multiple applications. ED-coding, of the form ED-xxxxx-yy, identifies subassemblies that are components of main equipment assemblies. For example, an ED-coded distribution panel assembly may be a component of a J-coded battery plant.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 • Cover Sheet(s), containing ordering, engineering and issue information, as well as notes for manufacturing and installation. • Assembly Views, showing details of shop and field assembly. • Stocklist, listing the quantity and complete ordering code for each component part used in the assembly.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 are the cover sheets and are numbered A1, A2, A3, etc. The B-sheets contain the main assembly views and are numbered similarly (B1,B2,...). C-sheets are used to show assembly details and any other relevant graphical information.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 (5C) Circuit Figures: There is often a Wiring Diagram (T-drawing) which is separate from the assembly drawing for equipment that incorporates factory wiring. If a List contains wiring, the associated Figure number of the T-drawing is indicated in Table A of the J-drawing.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 • Additional job-specific hardware that must be ordered • Product manual references • Numbering conventions for panel positions (10) Other tables: Other non-standard tables may appear on the J-drawing to provide additional engineering, manufacturing and/or installation information.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Table D is an index to the locations of T-drawing options on the various sheets of the drawing. There is a similar Option Index on the SD. (See below.) The wiring information is shown graphically two ways: Shop Figures and Installer Figures.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 (numbered 201 to 300) and Information Notes (301 to 400). Certain standard notes of particular interest are: • Note 102: Feature & Option Table which describes each option letter, is often duplicated in the T-drawing engineering notes.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 ECS Controller Assembly and Ordering Drawing: J85501D-2 Wiring Diagram: None Schematic Diagram: SD-82669-02 Product Manual: 167-790-033 Optional Circuit Pack Product Manual: 167-790-109 SR Series Rectifiers and RSA Assembly and Ordering Drawing:...
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Ordering The H569-403 battery plant is ordered with Group (G) numbers and Equipped With (E/W) items. The following is an example of Information an order. A sample order for an H569-403 plant containing a low voltage...
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Table 3-H: Ordering Guide, H569-403 ECS 600-Ampere +24-Volt Battery Plant Upgrade kit to add a Group 42 converter shelf equipped with one converter in the field. Upgrade kit to add a 100-ampere circuit breaker in the field.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Installation General As mentioned at the beginning of Section 3, Lucent offers complete engineering and installation service that result in turn-key plant operation. Contact your Lucent Power Systems Account Executive for further information on the complete range of installation services available from Lucent.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 • Equipment to handle shipping containers, remove framework from shipping containers, and erect framework into final position. Minimum lifting capacity: 450 lbs. • Common electrician's hand tools. • Proper crimping tools and dies for connectors used.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 physical damage. (Routing of control leads within the controller is described in the Controller manual.) 6. All bolts making electrical connections should be torqued to the values in Table 4-A; all bolts for mechanical connections should be torqued to values in Table 4-B.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Figure 4-2: Floor Mounting Template (All Dimensions Are Given in Inches) Battery Stand Warning Assembly Do not connect batteries to the system at this time. Assemble battery stands or shelves as instructed in the battery manufacturer's documentation.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 AC Wiring, Refer to the installation and start-up procedure in the Rectifier Rectifier manual for the following steps. Installation and Test • Wire AC • Set up • Plug in •...
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Battery Remove all fuses from CP5 Fuse Board. Confirm that the output Connections, circuit breakers of all rectifiers and that all distribution breakers Disconnect are open. Installation, and DANGER Test The next step in this procedure will apply battery power to the battery plant.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 4. Test BD alarm levels. 5. Test other optional circuit packs. Load Turn-up Turn on and adjust all rectifiers for normal operation according to the Rectifier manual. Warning Before applying power to any individual load, follow the powering up instructions as provided in the associated load equipment documentation.
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 The following procedure provides the steps to add a new load circuit to an operating battery plant. 1. See Section 3 for details on sizing additional circuit breakers. 2. Alarms may be issued during the installation process (e.g., by a new circuit breaker in the OFF position).
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Maintenance Controls and Operating controls and indicators on the battery plant are listed below. Indicators Controller LEDs See Controller Manual. and Switches Rectifier LEDs See Rectifier Manual. and Switches CP5 Fuse Board...
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 DC Circuit Any circuit breaker mounted in the List 20 panel is ON (or Breakers/Fuses closed) when the handle is in the Up position, and OFF (or open) in the Down position. A circuit breaker which is supplying a load may be turned off manually, but this may affect service to the load.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Table 5-A: Troubleshooting Observed Condition Probable Cause Procedure # Controller Red or yellow LEDs lit No LEDs or Display lit Meter inaccuracy Office alarms issued See “Troubleshooting” in Controller Manual False alarms issued...
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Open A distribution breaker which should be closed may be in the Distribution open position for one of the following reasons: Breaker • A distribution breaker may have been inadvertently turned off manually.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 • The LVD circuit has partially failed. Replace the CP5 circuit pack per procedure “LVD/Fuse Board (CP5) Replacement” below. Repair and Note Replacement Procedures in this paragraph may cause power alarms to be issued temporarily.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Warning Before applying power to any individual load, follow the powering up instructions as provided in the associated load equipment documentation. 8. Turn on the load circuit breaker, if applicable. If the circuit...
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 5. Reconnect quick connect leads to new contactor and then mount new contactor using hardware from Step 4. 6. Plug P501 into J501 on LVD/Fuse board (CP5) and verify that contactor closes.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Wires to TB501 7. Close distribution panel. Spare Parts The following equipment may be ordered as spare parts. For exact ordering codes, refer to recommended spares information on Table T of the H569-403 drawing.
® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good;...
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® Lucent Technologies Lineage 2000 ECS Battery Plant H569-403 Warranty Period Repaired Product Product Type New Product or Part* Central Office 24 Months 6 Months Power Equipment** * The Warranty Period for a repaired Product or part thereof is as listed...
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