Lucent Technologies ECS Minicell Battery Plant H569-420 Introduction General This product manual (Select Code 167-790-062) describes the H569-420 ECS Minicell Battery Plant, developed by Lucent Technologies to satisfy the growing needs of cellular service providers for a reliable mid-size, +24-volt battery plant.
Lucent Technologies ECS Minicell Battery Plant H569-420 The H569-420 plant houses the rectifiers, controller, distribution, and the battery in a single, compact frame. It offers a choice of racks that are mounted on a battery stand. The basic plant has charge and discharge bus bars with optional low...
Support/Regional Technical Assistance Center or contact your sales representative who will be happy to discuss your specific needs. Product Repair Repair and return service for Lucent Technologies equipment is available to customers around the world. and Return USA, Canada, For information on returning of products for repair, customers Puerto Rico, and may call 1-800-255-1402 for assistance.
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Lucent Technologies ECS Minicell Battery Plant H569-420 Output Distribution Panel (G-7 or G-8) ECS Controller (G-6) 364B2 +24V Rectifier +24VDC to –48VDC Converter Assembly (G-N) One String of +24V 600AH Batteries ® Figure 1-1: +24V Lineage 2000 ECS Minicell Battery Plant...
Lucent Technologies ECS Minicell Battery Plant H569-420 Notes 1. If a panel is expected to operate continuously in an ambient temperature of 40° C to 50° C, the total current draw through the panel cannot exceed 500 amperes. 2. The H569-420 Group 1 can accommodate 2 rectifier shelves and one converter shelf.
Lucent Technologies ECS Minicell Battery Plant H569-420 Rectifiers: convert an ac source voltage into the dc voltage level required to charge and float the batteries and to power the using equipment. Controller: provides the local and remote control, monitor and diagnostic functions required to administer the battery plant.
Lucent Technologies ECS Minicell Battery Plant H569-420 ECS Battery ® The H569-420 Lineage 2000 Evolutionary Control System (ECS) Battery Plant is shown in Figures 1-1 and 1-2. The ECS Plant Physical battery plant provides power for the using equipment as well as Description float and recharge capability for the battery reserve.
Lucent Technologies ECS Minicell Battery Plant H569-420 without transformer tap changes. A power factor correction circuit incorporated in the design ensures a power factor of 90 percent or greater for loads above 50 percent of the full load rating. The rectifiers provide the ECS controller with a full complement of status and alarm signals.
Lucent Technologies ECS Minicell Battery Plant H569-420 datalogger board may be used in conjunction with the microcomputer option to provide general purpose ac and dc voltage and current monitoring and control. (See the ECS controller manual for further information.) DC Distribution The ECS dc distribution panel (H569-420 Group 7 or 8) has a maximum of 42 circuit breaker positions.
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Lucent Technologies ECS Minicell Battery Plant H569-420 amperes. The shunt millivolt signal is sent, via the CP5 Fuse Board, to the controller where it is translated to amperes and displayed on the digital meter. Low Voltage In unattended battery plant locations, especially those without...
Lucent Technologies ECS Minicell Battery Plant H569-420 yellow LED on the controller front panel and sending Power Minor (PMN) alarms to the alarm reporting center. Figure 2-3: ECS Distribution Bus Bars Issue 5 February 1997 Product Description 2 - 11...
Lucent Technologies ECS Minicell Battery Plant H569-420 Circuit Breakers The dc distribution panel (Figure 2-5) accommodates a maximum of 42 circuit breakers. The circuit breakers are plug-in style, KS-23616, and are available in 3, 5, 10, 15, 20, 30, 40, 45, 50, 60, 70, 80, 90 and 100 ampere ratings.
Lucent Technologies ECS Minicell Battery Plant H569-420 Engineering and Ordering Sizing a Plant When ordering a battery plant, the engineer must determine whether the plant is to be redundant or not. The following sections describe both non-redundant and redundant systems.
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Lucent Technologies ECS Minicell Battery Plant H569-420 other cases, additional rectifiers other than the redundant rectifier may be required to provide the battery recharge current. Plant Sizing The following example illustrates the relationship between mirc, Example abh current drains, the recharge factor, and battery recharge current.
Lucent Technologies ECS Minicell Battery Plant H569-420 Figure 3-1: Recharge Time vs. Recharge Factor ® Ordering The +24V minicell Lineage 2000 ECS battery plant is ordered using the Group (G) numbers on the H569-420 drawing and has Information two main groups. Group 1 provides a 46-inch bay framework which is field-mounted on top of a battery stand and a string of C&D 600 ampere-hour batteries.
Lucent Technologies ECS Minicell Battery Plant H569-420 Other groups on the H569-420 drawing are ordered as “Equipped With (E/W)” items. This means that they are ordered in addition to a main group and will be installed in the factory. If these groups are ordered as separate items, they will be shipped to you in separate containers to be assembled during installation.
Lucent Technologies ECS Minicell Battery Plant H569-420 Table 3-A: +24V Minicell Battery Plant (H569-420) Group Description Number Optional equipment for plant controller in addition to Group 6 to provide a datalogger circuit pack (CP3). CP3 is a data acquisition circuit pack that always requires a CP2 (Group A or Group B).
Lucent Technologies ECS Minicell Battery Plant H569-420 2. Order rectifiers, fuses and fuse holders, circuit breakers, terminal lug kits, and certain X.25/TL1 equipment as separate items. Ordering tables follow appropriate notes. 3. Floor plan and heat release data are as follow:...
Lucent Technologies ECS Minicell Battery Plant H569-420 26 Watts represents the heat release value for the ECS Controller equipped with the 113B2 control unit, CP2, and CP3. 144 Watts represents the heat release value for the converter shelf equipped with two converters.) 4.
Lucent Technologies ECS Minicell Battery Plant H569-420 Table 3-J: J85501D-2 Controller Default Settings Alarm Function Voltage Threshold Battery on Discharge (BD) +26.5 Volts High Voltage Float (HV) +28.25 Volts High Voltage (Equalize) +29.25 Volts (Disabled) Refer to J85501D-1 for other settings.
Lucent Technologies ECS Minicell Battery Plant H569-420 stand. The Group 1 plant accommodates up to two rectifier shelves as well as a converter shelf. A Group 2 plant can accommodate only one rectifier shelf (Group 4) if it is equipped with a converter shelf assembly (Group N).
Lucent Technologies ECS Minicell Battery Plant H569-420 * Circuit breakers rated between 60 and 100 amperes require two positions on the distribution panel. Two-position circuit breakers should only be installed in the top row (positions 12-21 and 32-41). Distribute 60 to 100 ampere circuit breakers on the panel.
Lucent Technologies ECS Minicell Battery Plant H569-420 24. Group C includes CP3 circuit pack, a set of current limiting resistor assemblies, and a product manual. 25. Group D includes CP3 circuit pack, a remote termination panel with a cable set, a set of current limiting resistor assemblies, and a product manual.
Lucent Technologies ECS Minicell Battery Plant H569-420 The following sample order corresponds to Figure 1-2 in Section 1. This bay is a 42” top hat mounted on top of a VR battery stand. It has two rectifier shelves, an ECS controller, a distribution panel with low voltage disconnect.
Lucent Technologies ECS Minicell Battery Plant H569-420 Safety Safety Please read and follow all safety warnings before installing, ® maintaining, or repairing the +24V Lineage 2000 battery plant. Statements ® 1. The H569-420,+24V Minicell Lineage 2000 ECS Battery Plant, is to be used in controlled environments. Install only...
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Lucent Technologies ECS Minicell Battery Plant H569-420 6. The short circuit current capability of the battery input to the distribution panel should not exceed 7000 amperes. 7. Alarm contact on the distribution panel are not fused within the distribution panel. Therefore, current limiting protection for these contacts must be provided by external circuits.
Lucent Technologies ECS Minicell Battery Plant H569-420 Warning Statements WARNING Hazardous voltage/energy inside. Risk of injury. This unit must be accessed only by qualified personnel. Explanation: This unit must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary...
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Lucent Technologies ECS Minicell Battery Plant H569-420 The symbol below identifies the presence of rectifier and battery voltages. Explanation: Batteries may be connected in parallel with the rectifiers. Turning off the rectifiers will not necessarily remove power from the bus. Make sure the battery power is also disconnected.
Lucent Technologies ECS Minicell Battery Plant H569-420 Installation General Lucent Technologies offers complete engineering and installation service that result in “turnkey” plant operation. Contact your Lucent Energy Systems Account Executive for further information on the complete range of installation services available from Lucent. Customers may, however, choose to install the battery plant based upon the information supplied here.
Lucent Technologies ECS Minicell Battery Plant H569-420 • Equipment to handle shipping containers, remove framework from shipping containers, and erect framework into final position. Minimum lifting capacity: 500 lbs • Common electrician's hand tools • Proper crimping tools and dies for connectors used •...
Lucent Technologies ECS Minicell Battery Plant H569-420 6. All bolts making electrical connections should be torqued per the values in Table 5-A; all bolts for mechanical connections should be torqued per values in Table 5-B. Installation Table 5-C lists the drawings, manuals and other documentation that are necessary to complete the following Sequence of Tasks.
Lucent Technologies ECS Minicell Battery Plant H569-420 Table 5-B: Torque and Minimum Yield Strength for Mechanical Connections using Hex Head Cap Screws Minimum Yield Strength Torque (ft-lb) Cap Screw Diameter (PSI) UNRC 57,000 3/16 57,000 57,000 7/16 57,000 57,000 9/16...
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Lucent Technologies ECS Minicell Battery Plant H569-420 Cable Support Hang all cable support systems, as well as any auxiliary ground and Ground bus bars, as dictated by the job application drawings. System Controller and Follow the controller setup procedure given in the Controller LVD Setup manual to complete the steps below.
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Lucent Technologies ECS Minicell Battery Plant H569-420 Note It is recommended that ac be wired during the initial installation for all rectifier positions that may be used in the future. If ac is prewired in this way, growth in rectifier capacity is as simple as plugging in an additional rectifier.
Lucent Technologies ECS Minicell Battery Plant H569-420 DANGER Battery voltage is present behind the distribution cover. Remove all jewelry before working in this area. Use insulated tools only. Load Wiring Open the dc distribution cover panel by turning the two 1/4 turn fasteners located on the front of the panel.
Lucent Technologies ECS Minicell Battery Plant H569-420 2. Test Enable/disable rectifier restart feature. 3. Test HV shutdown level(s). 4. Test BD alarm levels. 5. Test other optional circuit packs. Turn-up Turn on and adjust all rectifiers for normal operation according to the Rectifier manual.
Lucent Technologies ECS Minicell Battery Plant H569-420 Installation As your power needs evolve, equipment may be easily added to the battery plant to provide any of the following. Procedures for Plant Growth • Expanded controller features • Additional rectifier capacity •...
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Lucent Technologies ECS Minicell Battery Plant H569-420 Caution Accidentally or intentionally turning a circuit breaker off may affect service to load equipment. Take care not to disturb load-carrying circuits. 4. Locate the intended new breaker position. Spare circuit breakers may or may not already be in place on the dc distribution panel, as ordered.
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Lucent Technologies ECS Minicell Battery Plant H569-420 current and does not necessarily indicate a fault condition. Attempt to close the circuit breaker a second time. If the breaker trips again, check the wiring to the load circuit. 5 - 14 Installation...
Lucent Technologies ECS Minicell Battery Plant H569-420 Installation Tables The tables below provide additional information. Many of them appear in other manuals and are duplicated here for your convenience. In them, a “0” indicates an open switch setting and a “1” indicates a closed switch setting.
Lucent Technologies ECS Minicell Battery Plant H569-420 Alarm Leads Table 6-F: T83260-30 Figure H3 Alarm Lead Designation Terminal Block-Pin Lead Meaning Designation 101-8 Alarm Battery Supply 102-7 ACFE C AC Fail External; alarm causes closure. 102-8 ACFE R AC Fail External; return...
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Lucent Technologies ECS Minicell Battery Plant H569-420 Table 6-F: T83260-30 Figure H3 Alarm Lead Designation Terminal Block-Pin Lead Meaning Designation Power Minor External; alarm causes 103-4 PMNE C closure 103-5 PMNE R Power Minor External; return. 103-6 PMNE O Power Minor External; alarm causes open Power Minor Audible;...
Lucent Technologies ECS Minicell Battery Plant H569-420 Maintenance Controls and Operating controls and indicators on the battery plant are listed below. Indicators • Controller LEDs and switches (see Controller Manual) • Rectifier LEDs and switches (see Rectifier Manual) • LVD/Fuse Board LEDs and fuses...
Lucent Technologies ECS Minicell Battery Plant H569-420 DC Circuit Circuit breakers CB1 through CB42 are located in the DC Breakers distribution. Any circuit breaker in the battery plant is ON (or closed) when the handle is in the Up position, and OFF (or open) in the Down position.
Lucent Technologies ECS Minicell Battery Plant H569-420 Figure 7-1: Fuse Designation and Function for LVD/Fuse Board (CP5) Open A distribution breaker which should be closed may be in the Distribution open position for one of three reasons. Breaker 1. A distribution breaker may have been inadvertently turned off manually.
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Lucent Technologies ECS Minicell Battery Plant H569-420 Red LVD OPEN The Red LVD OPEN LED indicates that the LVD Contactor is LED Lit de-energized, i.e., open. The contactor may be open due to one of four reasons: 1. Plant voltage is below the disconnect threshold.
Lucent Technologies ECS Minicell Battery Plant H569-420 Repair and Replacement Note Procedures in this section may cause power alarms to be issued temporarily. Notify the alarm reporting center before starting any repair procedure. Load Circuit Obtain a replacement circuit breaker. See Section 8.
Lucent Technologies ECS Minicell Battery Plant H569-420 Warning Before applying power to any individual load, follow the turn up instructions provided in the associated load equipment documentation. 8. Turn on the load circuit breaker. If the circuit breaker trips immediately when turned on, this may be due to inrush current and does not necessarily indicate a fault condition.
Lucent Technologies ECS Minicell Battery Plant H569-420 3. Disconnect and label the 5 quick connects from the contactor coil and auxiliary switch. 4. Unbolt and remove contactor. 5. Reconnect quick connect leads to the new contactor (406545442 JFA-4011B Contactor) and then mount the contactor using the hardware from Step 4.
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Lucent Technologies ECS Minicell Battery Plant H569-420 • P502 to J502 • P506 to J506 • P501 to J501 • P504 to J504 • TB501 7. Close distribution panel. 7 - 8 Maintenance Issue 5 February 1997...
Lucent Technologies ECS Minicell Battery Plant H569-420 Spares Spare parts and miscellaneous equipment are listed below as well as in a separate section. Order 1 each of the following on a per office basis. Table 8-A: Recommended Spares Quantity Description...
Lucent Technologies ECS Minicell Battery Plant H569-420 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good;...
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Lucent Technologies ECS Minicell Battery Plant H569-420 Warranty Period Repaired Product Product Type New Product or Part* Central Office 24 Months 6 Months Power Equipment** * The Warranty Period for a repaired Product or part thereof is as listed or, in the case of Products under Warranty, is the period listed or the unexpired term of the new Product Warranty Period, whichever is longer.
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Lucent Technologies ECS Minicell Battery Plant H569-420 Products accessible for repair or replacement and to restore the site. Products returned for repair or replacement will be accepted by Seller only in accordance with its instructions and procedures for such returns. The transportation expense associated with returning such Product to Seller shall be borne by Customer.
Lucent Technologies ECS Minicell Battery Plant H569-420 Glossary Ampere Hour Ampere hour is a rating for batteries that specifies duration of a (Amphour, AH) discharge for a given load. It is a convention for expressing “drain (or load) current” multiplied by time.
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Lucent Technologies ECS Minicell Battery Plant H569-420 High voltage National Electric Code RTAC Regional Technical Assistance Center (1-800-CAL-RTAC) 10 - 2 Glossary Issue 5 February 1997...
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