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Lineage 2000 ECS Battery Plant
Lucent Technologies Lineage 2000 ECS Battery Plant Manuals
Manuals and User Guides for Lucent Technologies Lineage 2000 ECS Battery Plant. We have
5
Lucent Technologies Lineage 2000 ECS Battery Plant manuals available for free PDF download: Product Manual
Lucent Technologies Lineage 2000 ECS Battery Plant Product Manual (118 pages)
300-Ampere, -48-Volt Battery Plant
Brand:
Lucent Technologies
| Category:
Industrial Electrical
| Size: 1 MB
Table of Contents
Table of Contents
5
1 Introduction
13
General
13
Documentation
14
Customer Training
14
Customer Service
14
Technical Support
14
Product Repair and Return
15
Figure 1-1: Lineage® 2000 ECS Battery Plant (Model J85500D-3, Initial Bay Equipped with VR Battery Stand)
16
Figure 1-2: VR Battery Supplementary Bay
17
2 Product Description
19
Plant Specifications
19
Table 2-A: Lineage® 2000 Battery Plant Specifications (Model J85500D-3)
19
Typical Battery Plant Description
20
Battery Plant Subsystems
21
Figure 2-1: Block Diagram of Typical Battery Plant
21
ECS Battery Plant Physical Description
22
Initial Bay
22
ECS Battery Plant Subsystems
23
Rectifier
23
Figure 2-2: ECS Battery Plant Block Diagram
23
Batteries
24
Controller
25
DC Distribution
25
Distribution Bus Bars
26
Figure 2-3: ECS Distribution Bus Bars
26
Figure 2-4: Plug-In Circuit Breaker Mounting
27
Plant Shunt
28
Figure 2-5: ECS DC Distribution Panel (Front View)
28
Low Voltage Battery Disconnect/Reconnect
29
(LVD/R) Feature
29
(LVLD/R) Feature
30
Circuit Breakers/Fuses
30
3 Engineering, Planning and Ordering
33
General Engineering Calculations
34
Load Equipment Voltage
34
Battery Voltage
35
Load Drain and Growth
36
Reserve Capacity
38
Table 3-A: Initial Load Drain Information
38
Table 3-B: Anticipated Future Load Drain Information
38
Table 3-C: Reserve Capacity
39
Battery String Voltage Drop and Balancing
41
Overcurrent Protection
45
General Guidelines
45
Fuses
45
Circuit Breakers
46
Lineage 2000 Engineering Specifics
46
Rectifier Sizing
46
Battery Sizing
46
Cable and Load Breaker Sizing
46
Low-Voltage Load Disconnect/Reconnect Feature
46
Thermal (Slope/Step) Compensation Feature
46
Controller Options
46
Alarm System Interface
46
Earthquake Bracing
46
Table 3-D: Terminal Lug Kits for Circuit Breakers or Fuse Holders
50
Table 3-E: Terminal Lugs for Flex and Stranded Wires, List 3 - 6 Distribution Panels
53
Table 3-F: Terminal Lugs for Connecting IR Battery Cables to the Distribution Panel
53
Table 3-G: VR Battery Cable and Lug Information
54
Table 3-H: Field-Installed Components
54
Table 3-I: Load Feeder Wire and Fuse/Breaker Size
57
Table 3-J: Minimum Wire Gauge (Ampacity)
57
Planning
59
Floor Plan Data
59
Grounding
59
Growth
59
Ordering Reference Material
61
Coding and Terminology
61
J-Drawings
62
T-Drawings
64
SD-Drawings
67
Ordering Information
68
Ordering Guide (List Numbers)
69
Supplementary Components (Field Installed)
70
Table 3-L: Supplementary Components (Field Installed)
70
Figure 3-1: Rack Construction of List 15 Bay
74
Figure 3-2A: Bay Dimensions and Clearances (List 1 Equipped with List 9)
75
Figure 3-2B: Bay Dimensions and Clearances (List 1 Equipped with List 10 or List 11)
76
Figure 3-3: Frame Ground Adapter Assembly
77
Figure 3-4: Typical J-Drawing A-Sheet
78
4 Installation
79
General
79
Installation Tools and Test Equipment
80
Suggested Installation Sequence
80
Sequence of Tasks
82
Step B: Battery Stand Assembly
82
Step C: Cable Support and Ground System
82
Step D: Controller and LVD Set-Up
83
Step F: Battery Connections
83
Step G: Load Wiring
85
Figure 4-1: Typical Floor Mounting Detail
86
Figure 4-2: Floor Mounting Template, VR Battery Installation (All Dimensions Are Given in Inches)
87
Figure 4-3: Floor Mounting Template, 12IR125 Battery Installation (All Dimensions Are Given in Inches)
88
Figure 4-4A: Lvd/Fuse Board (BAD1) Jumper Locations
89
Figure 4-4B: Lvd/Fuse Board (BAD10)
89
Step H: Initial Charge
90
Step I: Controller Test
90
Step J: Load Turn-Up
90
Figure 4-5: Lvd/Fuse Board with Thermal Compensation Circuitry (BID1) Switch Locations
90
Installation Procedures for Plant Growth
91
Adding a Load Circuit
91
Installing Thermal Compensation Unit in Existing Plant
93
Tools Required
93
Test Procedure
96
Table 4-D: SW500 Reference
96
Figure 4-6: 216A Battery Thermal Compensation
97
Figure 4-7: Door Assembly
98
Figure 4-8: VR Battery Stand (Placement of Thermistors)
98
Figure 4-9: 216A Battery Thermal Compensation Control Unit Installed on Frame
99
Figure 4-10: Terminal Block Assembly
100
5 Maintenance
101
Controls and Indicators
101
DC Circuit Breakers
101
Troubleshooting
102
Figure 5-1: Fuse Designation and Function for Lvd/Fuse Board
102
Open Distribution Breaker
103
Blown Fuse on Lvd/Fuse Board
103
Repair and Replacement
104
Load Circuit Breaker Replacement
104
LVD/R Contactor Replacement
106
Lvd/Fuse Board (CP5) Replacement
107
Spare Parts
107
6 Product Warranty
109
7 Safety
113
Safety Statements
113
Warning Statements and Safety Symbols
115
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Lucent Technologies Lineage 2000 ECS Battery Plant Product Manual (106 pages)
Brand:
Lucent Technologies
| Category:
Power distribution unit
| Size: 0 MB
Table of Contents
Table of Contents
5
1 Introduction
13
Applications
13
Configurations
13
Figure 1-1: Lineage 2000 ECS Battery Plant (Model J85500E-2)
14
Customer Training
15
Customer Service
15
Technical Support
15
Product Repair and Return
15
Warranty Service
15
2 Product Description
17
ECS Battery Plant Physical Description
17
Rectifier
18
Figure 2-1: Typical ECS Battery Plant System Block
18
Controller
19
Batteries
19
DC Distribution
19
Plant Shunt
20
Distribution Panels
21
Circuit Breakers
22
DC-DC Converter System
22
Figure 2-2: ECS Distribution Bus Bars
23
Figure 2-3: Low Voltage Disconnect/Reconnect
24
Figure 2-4: ECS DC Distribution Panel (Front View)
25
Figure 2-5: ECS DC Distribution Panel (Front Door Removed)
26
Figure 2-6: Plug-In Circuit Breaker Mounting
27
Figure 2-7: FPS 693AA DC/DC Converter
28
Figure 2-8: FPS Power Plants
29
Specifications
30
Table 2-A: J85500E-2 Battery Plant Specifications
30
3 Engineering, Planning, and Ordering
33
Introduction
33
Calculations
33
Load Equipment Voltage
34
Battery Plant Voltage
34
Load Drain and Growth
34
Reserve Capacity
34
Charge Capacity and Recharge Time
34
Table 3-A: Initial Load Drain Information
38
Table 3-B: Anticipated Future Load Drain Information
39
Table 3-C: Reserve Capacity
40
Battery Size Versus Voltage Drop
43
Calculating Voltage Drop
45
Conductor Ampacity
45
Engineering
46
Rectifier Sizing
46
Battery Sizing
46
Cable and Load Breaker Sizing
46
Low-Voltage Disconnect/Reconnect Feature
46
Controller Options
46
Alarm System Interface
46
Earthquake Bracing
46
Appearance Packages
46
Table 3-D: Field Wiring Specifications
50
Table 3-E: Lug and Hardware Ordering Codes
51
Table 3-F: Feeder Current Size
54
Table 3-G: Minimum Wire Gauge (Ampacity)
55
Figure 3-1: ECS Appearance Package Option
57
Planning
58
Floor Plan Data
58
Cable Rack and Routing
58
Grounding
58
Growth
58
Reference Material
59
Coding and Terminology
59
J-Drawings
61
Figure 3-2: Typical J-Drawing A-Sheet
62
T-Drawings
64
SD-Drawings
67
Spare Parts
68
Documentation References
68
4 Safety
71
Safety Statements
71
Warning Statements and Safety Symbols
73
Precautions
75
5 Installation
77
Introduction
77
Installation Tools and Test Equipment
78
Suggested Installation Sequence
78
Unpacking, Handling and Frame Installation
79
Table 5-A: Minimum Torque for All Electrical Connections
80
Table 5-B: Torque and Minimum Yield Strength for Mechanical Connections (Using Hex Head Cap Screws)
80
Initial Charge
81
Load Wiring
81
And Test
81
Controller Test
81
Load Turn-Up
81
Table 5-C: Installation Reference Documents
81
Figure 5-2: Typical Floor Mounting Detail
84
Figure 5-4: Lvd/Fuse Board (CP5) Jumper Locations
86
Converter Shelf Assembly
89
Installation Procedures for Plant Growth
90
Adding a Load Circuit
90
6 Maintenance
93
Controls and Indicators
93
Controller and Rectifier
93
CP5 Fuse Board Leds and Fuses
93
DC Circuit Breakers
93
Troubleshooting
94
Open Distribution Breaker
96
Red LVD OPEN LED Lit
96
Yellow LVD FAIL LED Lit
96
Table 6-A: Troubleshooting
96
Repair and Replacement
98
LVD/R Contactor Replacement
99
Lvd/Fuse Board (CP5) Replacement
100
7 Product Warranty
103
Lucent Technologies Lineage 2000 ECS Battery Plant Product Manual (87 pages)
Brand:
Lucent Technologies
| Category:
Industrial Electrical
| Size: 1 MB
Table of Contents
Table of Contents
3
1 Introduction
10
General
10
Application
10
Configurations
10
Basics
10
Technical Support
11
USA, Canada, Puerto Rico, and the US Virgin Islands
12
Central and South America
12
Europe, Middle East, and Africa
12
Asia Pacific Region
12
Product Repair and Return
12
Customer Service
12
Figure 1-2: +24V Lineage 2000 ECS Minicell Battery Plant (Model H569-420 G-2 E/W Group 10)
14
2 Product Description
16
Specifications
16
Table 2-A: H569-420 Specifications
16
Notes
19
Typical Battery Plant
19
Figure 2-1: Block Diagram of Typical Battery Plant
20
ECS Battery Plant Physical Description
21
ECS Battery Plant Subsystems
22
Rectifier
22
Figure 2-2: ECS Battery Plant Block Diagram
22
Batteries
23
Controller
23
DC Distribution
24
ECS DC Distribution Panel
24
Distribution Bus Bars
24
Plant Shunt
24
Figure 2-3: ECS Distribution Bus Bars
26
Figure 2-4: Plug-In Circuit Breaker Mounting
27
Circuit Breakers
28
Converter
28
Figure 2-5: ECS Distribution Panel
29
3 Engineering and Ordering
30
Sizing a Plant
30
Non-Redundant Systems
30
Ordering Information
32
Figure 3-1: Recharge Time Vs. Recharge Factor
32
Table 3-A: +24V Minicell Battery Plant (H569-420)
33
Table 3-B: Recommended Spares
34
Table 3-C: Miscellaneous Parts
34
Table 3-D: Floor Plan and Heat Release Data
35
Table 3-E: Low Voltage Disconnect Settings for CP5 (BCB4)
36
Table 3-F: Cable and Lug Sizes
37
Table 3-G: Cable and Lug Sizes
37
Table 3-H: Terminal Lug Kits for 3 - 50 Ampere Circuit Breakers
37
Table 3-I: Terminal Lug Kits for 60 - 100 Ampere
38
Table 3-J: J85501D-2 Controller Default Settings
39
Table 3-K: Optional TL1/X.25 Equipment
39
Table 3-L: Circuit Breakers for Groups 7 and 8
40
Table 3-M: Fuse Holder and Fuses for Groups 7 and 8
41
Table 3-N: Rectifiers for Groups 4 and 5
41
Table 3-O: Battery Stand and Batteries
42
Table 3-P: Battery Cable Kits
42
Sample Orders
43
Table 3-Q: Battery Terminal Plate Assembly
43
Table 3-R: Anchor Bolt Kits
43
Documentation References
44
Battery Plant
44
Controller
45
Rectifier and RSA
45
Battery
45
Battery Thermal Management
45
4 Safety
46
Safety Statements
46
Warning Statements
48
5 Installation
50
General
50
Installation Tools and Test Equipment
50
Suggested Installation Sequence
51
Unpacking, Handling, and Frame Installation
52
Battery Stand Assembly
52
Table 5-A: Minimum Torque for All Electrical
53
Cable Support and Ground System
54
Battery Connections
54
Table 5-B: Torque and Minimum Yield Strength for Mechanical Connections Using Hex Head Cap Screws
54
Table 5-C: Installation Reference Documents
54
Load Wiring
57
Initial Charge
57
Controller Test
57
Turn-Up
58
Figure 5-1: Typical Floor Mounting Detail for Battery Stands
58
Figure 5-2: Floor Mounting Hole Pattern for Group 1 Battery Stand
59
Figure 5-3: Floor Mounting Hole Pattern for Group 10 Battery Stand
60
Figure 5-4: Lvd/Fuse Board (CP5) Jumper Locations
60
Installation Procedures for Plant Growth
61
Adding a Load Circuit
61
6 Installation Tables
64
Controller
64
Table 6-A: Controller Dip Switch Settings
64
Table 6-B: Controller Factory Default Settings
65
Rectifier
66
Table 6-C: CP2 Dip Switch Settings
66
Table 6-D: SW701 Settings for SR100/+24V Rectifier
66
Wiring Diagram T-83260-30
67
Table 6-E: Figure/Feature Cross-Reference
67
Alarm Leads
68
Table 6-F: T83260-30 Figure H3 Alarm Lead Designation
68
AC Fittings
70
Table 6-G: Recommended AC Fittings
70
7 Maintenance
72
Controls and Indicators
72
LVD/R Leds
72
Fuses
72
DC Circuit Breakers
73
Troubleshooting
73
Open Distribution Breaker
73
Table 7-A: Troubleshooting
73
Figure 7-1: Fuse Designation and Function
74
Repair and Replacement
76
Load Circuit Breaker Replacement
76
LVD/R Contactor Replacement
77
Lvd/Fuse Board (CP5) Replacement
78
8 Spares
80
Table 8-A: Recommended Spares
80
Table 8-B: Miscellaneous Parts
80
9 Product Warranty
82
10 Glossary
86
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Lucent Technologies Lineage 2000 ECS Battery Plant Product Manual (83 pages)
Brand:
Lucent Technologies
| Category:
Industrial Electrical
| Size: 1 MB
Table of Contents
Table of Contents
2
1 Introduction
7
General Information
7
Technical Support
8
Product Repair and Return
8
Central and South America
9
Europe, Middle East, and Africa
9
Asia Pacific Region
9
Customer Service
9
Figure 1-1: Lineage 2000 ECS Battery Plant (Model H569-403)
10
2 Product Description
11
Plant Specifications
11
(Model H569-403)
11
Typical Battery Plant Description
13
Battery Plant Subsystems
13
Figure 2-1: Block Diagram of Typical Battery Plant
14
ECS Battery Plant Physical Description
15
Introduction
15
Figure 2-2: ECS Battery Plant Block Diagram
15
Initial Bay
16
ECS Battery Plant Subsystems
16
Rectifier
16
Batteries
17
Controller
17
DC-DC Converter
18
DC Distribution
18
Table 2-B: H569-403, Group 20 Lineage ECS Battery Plant Breaker Panel
19
Table 2-C: H569-403 Group 43 Fuse Options
20
Figure 2-3: Group 20 (10 to 100A) Circuit Breaker Panel
21
Figure 2-4: Group 43 Meter and Fuse Panel (3-Inch Cover Removed)
21
Figure 2-5: Plant Bus Bars with Optional Group
22
Figure 2-6: ECS DC Distribution Panel (Front View)
22
Plant Bus Bars
23
Plant Shunt
23
Low Voltage Battery Disconnect/Reconnect (LVD/R) Feature
23
3 Engineering, Planning, and Ordering
25
General Engineering Calculations
25
Load Equipment Voltage
26
Battery Voltage
26
Load Drain and Growth
26
Reserve Capacity
26
Charge Capacity and Recharge Time
26
Table 3-A: Initial Load Drain Information
30
Table 3-B: Anticipated Future Load Drain Information
31
Table 3-C: Reserve Capacity
32
Battery Size Versus Voltage Drop
35
Calculating Voltage Drop
37
Conductor Ampacity
37
Lineage 2000 Engineering Specifics
39
Rectifier Sizing
39
Battery Sizing
39
Cable and Load Breaker Sizing
39
Low-Voltage Disconnect/Reconnect Feature
39
Controller Options
39
Alarm System Interface
39
Table 3-D: Double Hole Terminal Lugs
43
Table 3-E: Single Hole Terminal Lugs
44
Table 3-F: Load Feeder Wire and Fuse/Breaker Size
45
Table 3-G: Minimum Wire Gauge (Ampacity) - All Strings
46
Planning
47
Floor Plan Data
47
Grounding
47
Growth
47
Ordering Reference Material
49
Coding and Terminology
49
J-Drawings
55
SD-Drawings
55
Ordering Information
58
Table 3-H: Ordering Guide, H569-403 ECS
59
Figure 3-1: Bay Dimensions and Clearances
60
Figure 3-2: Frame Ground Adapter Assembly
61
Figure 3-3: Typical J-Drawing A-Sheet
61
4 Installation
62
General
62
Installation Tools and Test Equipment
62
Suggested Installation Sequence
63
General Information
63
Sequence of Tasks
64
Table 4-A: Minimum Torque for All Electrical Connections (E.g., Bus Bars)
65
Figure 4-1: Typical Floor Mounting Detail
66
Table 4-B: Torque for All Non-Electrical Connections (E.g., Floor Anchors)
66
Initial Charge
67
Figure 4-2: Floor Mounting Template (All Dimensions Are Given in Inches)
67
Figure 4-3: Lvd/Fuse Board (CP5) Jumper Locations
68
Load Wiring
69
Battery Connections, Disconnect Installation, and Test
70
Controller Test
70
Load Turn-Up
71
Installation Procedures for Plant Growth
71
Adding a Load Circuit
71
5 Maintenance
73
Controls and Indicators
73
Controller Leds and Switches
73
Rectifier Leds and Switches
73
CP5 Fuse Board Leds and Fuses
73
Troubleshooting
74
Open Distribution Breaker
75
Red LVD OPEN LED Lit
75
Yellow LVD FAIL LED Lit
75
Table 5-A: Troubleshooting
75
Repair and Replacement
77
Load Circuit Breaker or Fuse Replacement
77
LVD/R Contactor Replacement
78
Lvd/Fuse Board (CP5) Replacement
79
Spare Parts
80
6 Product Warranty
81
Lucent Technologies Lineage 2000 ECS Battery Plant Product Manual (86 pages)
Battery plant (42-inch framework)
Brand:
Lucent Technologies
| Category:
Industrial Electrical
| Size: 1 MB
Table of Contents
Table of Contents
2
1 Introduction
7
General Information
7
Technical Support
7
Product Repair and Return
8
Europe, Middle East, and Africa
9
Asia Pacific Region
9
Customer Service
9
2 Product Description
10
Plant Specifications
10
Typical Battery Plant Description
11
Battery Plant Subsystems
12
ECS Battery Plant Physical Description
12
Introduction
12
Figure 2-2: Block Diagram of Typical Battery Plant
15
Figure 2-3: ECS Battery Plant Block Diagram
16
ECS Battery Plant Subsystems
17
Rectifier
17
Batteries
17
Controller
18
DC Distribution
18
ECS DC Distribution Panel
18
Distribution Bus Bars
18
Figure 2-4: ECS Distribution Bus Bars
19
Plant Shunt
20
Low Voltage Battery Disconnect/Reconnect
20
(LVD/R) Feature
20
Circuit Breakers
21
Figure 2-5: Low Voltage Disconnect/Reconnect
23
Figure 2-6: ECS DC Distribution Panel (Front View)
24
Figure 2-7: Plug-In Circuit Breaker Mounting
25
3 Engineering, Planning, and Ordering
26
General Engineering Calculations
27
Load Equipment Voltage
27
Battery Voltage
27
Load Drain and Growth
27
Reserve Capacity
27
Charge Capacity and Recharge Time
27
Table 3-A: Initial Load Drain Information
31
Table 3-B: Anticipated Future Load Drain Information
32
Table 3-C: Reserve Capacity
33
Battery Size Versus Voltage Drop
36
Calculating Voltage Drop
38
Lineage 2000 Engineering Specifics
39
Rectifier Sizing
40
Battery Sizing
40
Cable and Load Breaker Sizing
40
Table 3-D: Acceptable Wire Sizes
43
Table 3-E: Feeder Current Size
45
Low-Voltage Disconnect/Reconnect Feature
46
Emergency Disconnect
46
Table 3-F: Minimum Wire Gauge (Ampacity) - All Strings
46
Controller Options
48
Alarm System Interface
48
Table 3-G: Emergency Disconnect Options
48
Ordering
49
J-Drawings
51
Figure 3-1: Typical J-Drawing A-Sheet
51
T-Drawings
53
SD-Drawings
56
4 Installation
58
General
58
Installation Tools and Test Equipment
58
Suggested Installation Sequence
59
General Information
59
Table 4-A: Minimum Torque for All Electrical
61
Table 4-B: Torque and Minimum Yield Strength for Mechanical Connections Using Hex Head Cap Screws
62
Table 4-C: Installation Reference Documents
63
Figure 4-1: Frame Footprint
66
Figure 4-2: Lvd/Fuse Board (CP5) Jumper Locations
67
Installation Procedures for Plant Growth
71
Adding a Load Circuit
71
5 Maintenance
74
Controls and Indicators
74
Controller Leds and Switches
74
Rectifier Leds and Switches
74
CP5 Fuse Board Leds and Fuses
74
Troubleshooting
75
Figure 5-1: Fuse Designation and Function
76
Open Battery Disconnect Breaker
77
Open Distribution Breaker
77
Red LVD OPEN LED Lit
77
Table 5-A: Troubleshooting
77
Yellow LVD FAIL LED Lit
77
Repair and Replacement
79
LVD/R Contactor Replacement
81
Lvd/Fuse Board (CP5) Replacement
82
Spare Parts
82
6 Product Warranty
84
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