Lucent Technologies Lineage 2000 Product Manual
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Lucent Technologies Lineage 2000 Product Manual

Lucent Technologies Lineage 2000 Product Manual

600a, -48v battery plant
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Lineage
2000
600A, -48V Battery Plant
J85500G-2
Product Manual
Select Code 167-790-035
Comcode 106648348
Issue 6
May 1999
©1999 Lucent Technologies 1999

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Summary of Contents for Lucent Technologies Lineage 2000

  • Page 1 ® Lineage 2000 600A, -48V Battery Plant J85500G-2 Product Manual Select Code 167-790-035 Comcode 106648348 Issue 6 May 1999 ©1999 Lucent Technologies 1999...
  • Page 3 600A, -48V Battery Plant J85500G-2 Notice: Every effort was made to ensure that the information in this document was complete and accurate at the time of printing. However, information is subject to change. © 1999 Lucent Technologies All Rights Reserved Printed in U.S.A.

  • Page 5: Table Of Contents

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table of Contents 1 Introduction General Information 1 - 1 Documentation 1 - 2 Customer Training 1 - 2 Customer Service 1 - 2 Technical Support 1 - 2 Product Repair and Return...
  • Page 6 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Battery voltage 3 - 3 Load drain and growth 3 - 4 Reserve Capacity 3 - 6 Charge capacity and recharge time 3 - 7 Battery string voltage drop and balancing...
  • Page 7 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Initial charge 4 - 6 Cable support and ground system 4 - 6 Controller and LVD set-up 4 - 6 AC wiring, rectifier installation & test 4 - 8 Load wiring...
  • Page 9 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 List of Figures Figure 1-1a: Lineage® 2000 ECS/GPS Battery Plant (Model J85500G-2, Initial Bay) 1 - 4 Figure 1-1b: Lineage® 2000 ECS/GPS Battery Plant (Model J85500G-2, Supplementary Bay) 1 - 5...
  • Page 10 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Figure 3-4: Cabling Arrangement 3 - 42 Figure 3-5: Frame Ground Adapter Assembly 3 - 43 Figure 3-6: Typical J-Drawing A-Sheet 3 - 43 Figure 4-1: Typical floor mounting detail 4 - 5...
  • Page 11 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 List of Tables Table 2-A: Lineage® 2000 Battery Plant Specifications (Model J85500G-2) 2 - 1 Table 2-B: ECS/GPS Battery Plant Breaker and Fuse Panels 2 - 10 Table 2-C: Load Lead Termination Points...
  • Page 12 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 3-H: Ordering Guide J85500G-2 ECS 600 Ampere -48 Volt Battery Plant 3 - 34 Table 4-A: Minimum Torque For All Electrical Connections (e.g. Bus Bars) 4 - 4 Table 4-B: Torque For All Non-Electrical Connections (e.g.

  • Page 13: Introduction

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Introduction General Thank you for making the Right Choice, a Lucent Technologies ® ® Lineage 2000 Energy Systems product. The Lineage 2000 Information family name of premier energy system products is globally recognized as the right choice for the ultimate in systems performance and reliability.

  • Page 14: Documentation

    (UPS). Documentation This document (Lucent Technologies 167-790-035) is part of a set of product manuals which provide information on the ® Lineage 2000 Evolutionary Control System (ECS) Battery Plant and its components.

  • Page 15: Product Repair And Return

    For other customers worldwide, contact your local field support center or your sales representative to discuss your specific needs. Product Repair Repair and return service is provided for Lucent Technologies customers around the world. For customers in the United States, and Return...
  • Page 16 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 LVD/Fuse Power Supply Panel Plant Charge/ Discharge Bus Bars FAIL LVD/R OPEN (List 20) Circuit Breaker Distribution Panel Space Available for Distribution Panel or Rectifiers (Shown) (4th Rectifier Shelf not POS 12...
  • Page 17 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 (List 33) Fuse Panel Space Available for (List 34) Distribution Fuse Panel Panels (List 30) Fuse Panel (List 31) Fuse Panel 364A Rectifier (List 4) Space Available for POS 3 POS 2...

  • Page 19: Product Description

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Product Description Plant Specifications ® Table 2-A: Lineage 2000 Battery Plant Specifications (Model J85500G-2) Input Voltage 180-264 volts ac, single phase (208/220/240 volts ac nominal) Input Frequency 47-63 Hertz (50/60 Hertz nominal)
  • Page 20 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 ® Table 2-A: Lineage 2000 Battery Plant Specifications (Model J85500G-2) -200 to 13000 feet (-61 to 3962 meters) For altitudes of 5000 to 13,000 feet, derate maximum temperature by 3.6 degrees Fahrenheit per 1000 feet above Altitude 5000 feet.

  • Page 21: Typical Battery Plant Description

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Typical Battery A basic block diagram of a typical dc battery plant is shown in Figure 2-1. The battery plant accepts alternating current from the Plant commercial utility or a standby ac power source and rectifies it Description to produce dc power for the using equipment.

  • Page 22: Ecs Battery Plant Physical Description

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 AC INPUT DC POWER PLANT TYPICAL EQUIPMENT FRAME DC-DC 6 VOLTS CONVERTER RECTIFIER ELECTRIC CONTROL UTILITY (AC POWER) MONITOR 12 VOLTS DC-DC CONVERTER DC POWER PLANT OUTPUT VOLTAGES ENGINE ALTERNATOR BATTERY...

  • Page 23: Initial Bay

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 additional dc output or distribution capability. The plant is a modular front-access design for ease of installation, growth and maintenance. This power system is ideal for use in confined areas and allows efficient use of valuable floor space.

  • Page 24: Ecs Battery Plant Subsystems

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 panels. (A maximum of 12 rectifiers, included in both the initial and supplementary bays, may be used in this plant.) If battery reserve is required, battery supplementary bays are available which can each house up to two -48 volt strings of ®...

  • Page 25: Batteries

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Batteries The ECS battery plant is compatible with virtually all flooded ® and valve regulated batteries. The Lineage 2000 VR Series battery is designed specifically for use in the ECS battery plant.

  • Page 26: Galaxy Controller

    Lucent Technologies Data Switch, an optional interface with RS-232 devices such as Lucent Technologies' XCS, ECS, RAS, and OMNIpulse units. Data Switch permits a single phone line to access four separate units in addition to the Galaxy Controller.

  • Page 27: Dc Distribution

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 for a personal computer or terminal using ANSI T1.317 object oriented command language. The Galaxy also provides access for computer-to-computer interaction via an RS-485/232 port, using TL1 communications protocol. Remote peripheral monitoring using an optional circuit pack and remote peripheral modules (J85501G1) provides two-way signaling and power for optional peripherals.

  • Page 28: Table 2-B: Ecs/Gps Battery Plant Breaker And Fuse

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 2-B: ECS/GPS Battery Plant Breaker and Fuse Panels List Distribution Maximum Number Ordering Size (Amps) Number Type of Fuses/Breakers Information Breaker* 17 or 21 5-100 Table 2-D 1 to 4...

  • Page 29: Figure 2-3A: Configurations A-M (Allowed Distribution Options In Initial Bay)

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Figure 2-3a: Configurations A-M (allowed distribution options in Initial Bay) Issue 6 May 1999 Product Description 2 - 11...

  • Page 30: Circuit Breaker Panel Description

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 DISTRIBUTION PANEL MOUNTING AREA OPTIONS REQUIRED Position 6" 18" LIST 20 or 36 12" BREAKER PANEL LIST 30 3" FUSE PANEL 6" 3" UNAVAILABLE, BLANK PANEL 6" 12" SPACE FOR RECTIFIER SHELF LIST 31 THRU 35 6"...

  • Page 31: Figure 2-4: List

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 CHG 10A CHG ALM SLOT 1 SLOT 2 SLOT 3 SLOT 4 SLOT 5 SLOT 6 SLOT 7 SLOT 8 SLOT 9 SLOT 10 SLOT 11 SLOT 12 SLOT 13 SLOT 14...

  • Page 32: Fuse Panels

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 2-D: List 20 Circuit Breaker Panel With Optional Capacitor Charge Feature Panel Circuit breakers operate and provide an alarm during electrical trip. The List 20 panel contains 21 slots for circuit breakers and an optional capacitor charge feature.* The panel bus bar is sized for 600...

  • Page 33: Figure 2-5: List 30 (1 To 30A) Fuse Panel

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Figure 2-5: List 30 (1 to 30A) fuse panel Figure 2-6: List 31 (1 to 60A) fuse panel Issue 6 May 1999 Product Description 2 - 15...

  • Page 34: Figure 2-7: List 32 (70 To 100A) Fuse Panel

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 INDICATING 70-100A FUSE FUSE BLOCK (4 PLACES) Figure 2-7: List 32 (70 to 100A) fuse panel 2 - 16 Product Description Issue 6 May 1999...

  • Page 35: Figure 2-8: List 33 (110 To 200A) Fuse Panel

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 110-200A INDICATING FUSE BLOCK FUSE (2 PLACES) Figure 2-8: List 33 (110 to 200A) fuse panel Issue 6 May 1999 Product Description 2 - 17...

  • Page 36: Figure 2-9: List 34 (70 To 200A) Fuse Panel

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 100-200A 70-100A FUSE BLOCK FUSE BLOCK (2 PLACES) Figure 2-9: List 34 (70 to 200A) fuse panel 70-600A Fuse Block Figure 2-10: List 35 (70 to 600A) fuse panel 2 - 18 Product Description...

  • Page 37: Figure 2-11: List 36 (3 To 60A) Fuse Panel

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 LOAD FUSES WP-92461 COLOR COMCODE LIST RATING BANDS CAUTION 406700567 Blue/Brown Blue/Gray 406700583 406700591 Blue/Purple FOR CONTINUED PROTECTION 406700609 Blue/Red AGAINST RISK OF FIRE AND SHOCK 406700617 Blue/Black REPLACE ONLY WITH SAME TYPE...

  • Page 38: Table 2-F: List 31 Fuse Panel

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 2-F: List 31 Fuse Panel The List 31 panel contains 8 individual fuse blocks, each accommodating a single fuse. Refer below for fuse specifications. Load fuses are ordered on a job basis, separately from the battery plant order.

  • Page 39: Table 2-I: List 34 Fuse Panel

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 2-I: List 34 Fuse Panel The List 34 fuse panel houses 3 individual fuse blocks,, each accommodating a single fuse. Two of the blocks take a (70-100A) load fuse which is ordered on a job basis. The third block is furnished with a fuse and shunt (110-200A) by specifying one of the letter lists below.

  • Page 40: Table 2-K: List 36 Fuse Panel

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 2-K: List 36 Fuse Panel The List 36 fuse panel contains 19 individual fuse blocks, each accommodating a single load fuse and an alarm fuse. This table lists fuse specifications. Load fuses are ordered on a job basis, separately from the battery plant order.

  • Page 41: Table 2-L: Initial Bay Feeder Cables For Different Configurations

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 2-L: Initial Bay Feeder Cables for Different Configurations (See Small Figures Included in Figure 2-3a) Mounting Associated feeder cable Qty per Configuration Ordering code location list list List 20 or 36...

  • Page 42: Capacitor Charge

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 2-L: Initial Bay Feeder Cables for Different Configurations (See Small Figures Included in Figure 2-3a) Mounting Associated feeder cable Qty per Configuration Ordering code location list list List 30 K37 (H285-226, L-37)

  • Page 43: Plant Bus Bars

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 4. Press the charge button and observe that the CAP CHG LED on the Capacitor Charge Panel lights. If the LED does not light, the connected load may already be precharged or the circuit breaker may not be wired to the capacitor charge circuit.
  • Page 44 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Low Voltage In unattended battery plant locations, especially those without Battery automatic back-up ac, batteries could be completely discharged Disconnect/ during an ac power outage. The ECS Battery Plant may be...

  • Page 45: Feature

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 power. The LVD circuit then restores power to the LVD/R contactor, which reconnects the batteries to the rectifiers and load. The batteries are then free to accept charging current from the rectifiers.

  • Page 46: Figure 2-12: Plant Bus Bars With Optional List

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 1/4"diameter ring terminal. Place it on the negative terminal of the battery. Each kit provides two thermistors and associated wiring to connect to the 216A Control Module. The retrofit kit contains two paddle thermistors to monitor one string of batteries.

  • Page 47: Figure 2-13: Ecs Distribution Fuse Board Panel

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 LINEAGE 2000 1 1/3 A 1 1/3 A FAIL CAUTION LVD/R FOR CONTINUED PROTECTION AGAINST RISK OF FIRE AND SHOCK REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE OPEN SPARE...

  • Page 49: Engineering, Planning And Ordering

    2000 ECS/GPS Battery Plant J85500G-2 Engineering, Planning and Ordering Lucent Technologies offers a wide variety of engineering services that range from complete telecommunications installations to custom modifications of in-place equipment. For more information on the type of services that best meet your engineering needs, contact your Lucent Technologies account executive.

  • Page 50: General Engineering Calculations

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 General The using system, also referred to as the load equipment, determines many characteristics of the power equipment. engineering Service and maintenance strategies also affect the selection of calculations power equipment. This section describes, through the following topics, the types of basic power specifications and how they may be determined.

  • Page 51: Battery Voltage

    49.91 to 56.40 volts per string. Standard arrangements are more commonly available for 24-cell strings than for 23-cell strings. The Lucent Technologies VR-series battery, for example, is designed to float at 2.27 volts per cell and is available in 24-cell arrangements for float voltage of 54.48 volts per string, or 23-cell arrangements for loat voltage...

  • Page 52: Load Drain And Growth

    8. Is boost or equalize charging recommended? ____ (yes or no; boost or equalize charging is not recommended for the Lucent Technologies VR Series battery) If “yes”, the maximum recharging voltage per cell: ____ volts 9. Maximum initial charging voltage per cell: ____ volts 10.
  • Page 53 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 In the telecommunications industry, List 1 and List 2 are the designations of the load current drains which have historically been used to size various elements of the battery plant. These...

  • Page 54: Table 3-A: Initial Load Drain Information

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 3-A: Initial Load Drain Information Load Circuit List 1 (Amps) List 2 (Amps) Battery Plant Total Table 3-B: Anticipated Future Load Drain Information Load Circuit List 1 (Amps) List 2 (Amps...

  • Page 55: Table 3-C: Reserve Capacity

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 3-C: Reserve Capacity Typical Reserve Time Back-up Source Attended Location Unattended Location Stationary Engine 3 hours 3 hours + travel time (automatic start) Stationary Engine 4 hours + travel time...
  • Page 56 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 The sum of the normal and the recharge rectifier capacities is called the plant charge capacity. The recharge current is a function of the recharge time and voltage. For example, increasing the plant voltage will, within limitations, decrease the necessary recharge time, but this calls for more current.
  • Page 57 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 At least one on-line spare rectifier must be included in the plant for increased reliability. Any on-line spares must be the same size as the largest rectifier in the plant. At least 20 percent additional capacity must be included in the plant to provide recharge capacity and spares.
  • Page 58 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 dc distribution are then selected so that the drop in each is roughly the same as that for the most distant string. Some using systems, such as electronic switching systems or transmission systems, dictate maximum allowable voltage drops.
  • Page 59 Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 systems, dictate maximum allowable voltage drops, thus simplifying the calculations. Lucent Technologies offers a computerized service to optimize the selection of cable sizes and battery capacity for any application. Contact your Lucent Technologies Energy Systems Account Executive for details on this service.
  • Page 60 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 ac power, low-voltage disconnect/reconnect may not be necessary. Calculating A useful formula to relate voltage drop, cable length and cable Voltage Drop size is: VD = (K x I x L) / CM , or CM = (K x I x L) / VD...

  • Page 61: Fuses

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 The ampacity tables are given in the National Electrical Code (NEC), starting with Table 310-16. These tables, together with the appropriate notes, determine the current that will result in the maximum allowable operating temperature for each wiring method For instance, for the maximum temperature for Type RHW wire is 75°C (167°F).

  • Page 62: Battery Sizing

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 ® Lineage 2000 The methods used in the previous section, “General Engineering Calculations”, are appropriate for the engineering of any battery Engineering plant. The same methods are used in this section to select the...
  • Page 63 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 battery strings are added to provide the total reserve capacity of the battery plant. To supply the necessary reserve, several strings of small capacity batteries or one or two strings of large capacity batteries may be connected in parallel.
  • Page 64 Additional dc output (rectifiers) and distribution panels (breakers/fuses) can be configured in a supplementary bay. If Lucent Technologies VR batteries are used, additional framework, called battery supplementary bays, is necessary for strings of VR batteries, with up to two strings per bay. Such supplementary bays are engineered and ordered as part of the ECS Model J85500D-3 plant or from J85504C-1.
  • Page 65 In this section, the basics are derived for the dc power cabling which will be required as part of a complete cable engineering process. Lucent Technologies offers cabling engineering services that are separate from battery plant engineering. Contact your Lucent Technologies Account Executive for more information on available services.

  • Page 66: Table 3-D: Double Hole Terminal Lugs

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 3-D: Double Hole Terminal Lugs KS-5482 KS-20921 WP-91412 Comcode Bolt Size Centers Wire Wire List 405356171 0.625 R5473-5 405348178 0.625 406021626 0.250 0.625 405347519 0.250 0.625 Blue 405347576 0.250 0.625...

  • Page 67: Table 3-E: Single Hole Terminal Lugs

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 3-E: Single Hole Terminal Lugs KS-5482 KS-20921 WP-91412 Comcode Bolt Size Wire Wire List 406338145 R5473-5 405347402 405356189 0.250 405347436 0.250 Blue 405347543 0.250 Grey 405348186 0.250 Brown 405347659 0.250...
  • Page 68 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Record Wire And Determine the lengths of all load and battery conductors before Breaker/Fuse proceeding with this section. Use the following steps to record Sizes the wire and breaker/fuse sizes for each load feeder in Table 3-F.

  • Page 69: Low-Voltage Disconnect/Reconnect Feature

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 3-F: Load Feeder Wire And Fuse/Breaker Size Minimum Wire Gauge Selected Wire Fuse/breaker Circuit Number List 2 Drain Gauge Rating (Ampacity) (Voltage Drop) Table 3-G: Minimum Wire Gauge (Ampacity) - All Strings...
  • Page 70 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Thermal The thermal compensation feature is available as an option. (slope/step) compensation Is Thermal Compensation feature required? _____(yes or no) Controller The engineering of the controller features involves orderable Options circuit packs and field-movable jumper straps or DIP switches.

  • Page 71: Planning

    There are several types of information that are collectively called Floor Plan Data. This information is sometimes published on “Floor Plan Data Sheets”. For the Lineage 2000 ECS Battery Plant, Floor Plan Data are given in Figure 4-2. This battery plant...

  • Page 72: Ordering Reference Material

    Material manufacturing, wiring and schematic drawings. Read the following sections to learn how to order Lucent Technologies equipment from these drawings. Coding and The two main categories of Lucent Technologies hardware are Terminology called apparatus and equipment.
  • Page 73 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 An apparatus code identifies one specific arrangement of hardware. The product is available in one form only. Lucent Technologies Coded Apparatus is always specified by the code followed by the descriptor. For example: •...
  • Page 74 J-coded equipment. ED- and H-coded equipment, however, may be treated similarly. The standard drawings for Lucent Technologies battery plants and their components are J-, T- and SD-drawings. Together these drawings provide the necessary details for engineering, planning, ordering, record-keeping, installation and repair.
  • Page 75 J-drawing is reissued. The drawing issue must agree with the vintage of product available from Lucent Technologies. Reissued drawings are sometimes released prior to actual factory availability to provide time for engineering and order preparation. Consult your Lucent Technologies Account Executive for assistance with issue number coordination.
  • Page 76 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 (5A) List numbers: The ordering codes for product features are called Lists. They may be numbers, letters or combinations thereof. A list describes a collection of parts which are: (1) assembled and packaged per the assembly views and stocklist of the J-drawing and (2) wired per the referenced figures of the T-drawing.
  • Page 77 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 (5D) Wiring Options: If portions of the wiring are connected differently among the Lists, those differences are indicated by T-drawing Wiring Options. (5E) Apparatus Options: When circuit components differ from one List to another, these differences are indicated by Apparatus Options on the T-drawing.
  • Page 78 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 assembly views, clerical error corrections and part number changes. The Issue number and date always follow the list of changes. T-drawings T-drawings are used to show wiring details, such as wire colors, gauges, and routing, which cannot be conveniently shown in assembly views of the J-drawing.

  • Page 79: J-Drawings

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 An option is defined when alternative connections or circuit components are possible. T-drawing options are called Wiring options for connection alternatives and Apparatus options for component differences. Where possible, T-drawing options are derived directly from those defined on the SD-drawing, using the same lettering scheme (see below).

  • Page 80: Ordering Information

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 G-sheets show Cabling Diagrams (CADs), define terminal designations and wiring for installer connections. This information is duplicated in the Installer Figures of the T-drawing. H-sheets are included in some SD-drawings to provide Block Diagrams (BDs) that are helpful in understanding complex circuits.
  • Page 81 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Item Description J85500G-2 L-1 -48V, 600V ECS plant assem. per Fig. B L-10 L-KA L-20 circuit breaker panel L-AD circuit breaker positions 1 through 9, 14 through 18 L-AP circuit breaker positions B, D...

  • Page 82: Ordering Guide (List Numbers)

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Ordering Guide Table 3-H summarizes the various components of the J85500G-2 ECS battery plant. List and Kit items may be (List Numbers) combined as in the sample orders above. Table 3-H: Ordering Guide J85500G-2 ECS 600 Ampere...
  • Page 83 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 3-H: Ordering Guide J85500G-2 ECS 600 Ampere -48 Volt Battery Plant List Number Description of Equipment and Features Optional equipment in addition to List A and a second List 10 to provide ac prewire to the fourth rectifier shelf assemblies.
  • Page 84 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 3-H: Ordering Guide J85500G-2 ECS 600 Ampere -48 Volt Battery Plant List Number Description of Equipment and Features Fuse panel for nineteen 3 to 60A load fuses Lists AY-BC provide one load monitoring shunt and one load fuse for Lists...

  • Page 85: Documentation References

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Documentation The following documents provide the engineering, ordering and ® installation information for the Lucent Technologies Lineage References 2000 ECS battery plant J85500G-2. ECS Battery Plant Assembly and Ordering Drawing: J85500G-2...
  • Page 86 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 SR Series Rectifiers and Rectifier Shelf Assembly Assembly and Ordering Drawing: J85702B-2 Wiring Diagram: T-82668-30 Schematic Diagram: SD-82668-01 Product Manual: 167-790-060 Peripheral Monitoring System Manual: 167-790-117 VR Series Battery Assembly and Ordering Drawing:...

  • Page 87: Figure 3-1: Ecs Appearance Package Options

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 L I N E A G 0 0 0 L V D /3 A F A I /3 A END PANEL (LEFT OR RIGHT C A U (LIST KB) FO R...

  • Page 88: Figure 3-2: Uniframe Rack Construction Of Initial And Supplementary Bay

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 2 6 I D E P N C H O V E A S E ) A M E R A L C H B H F R 1 2 I N...

  • Page 89: Figure 3-3: Bay Dimensions And Clearances

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 NO WALL CLEARANCE 1 8 . 5 I N C REQUIRED FOR ECS H E S D E P CONTROLLER; AISLE SPACE REQUIRED FOR 3 0 I N C H A I S...

  • Page 90: Figure 3-4: Cabling Arrangement

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 T U R N R Y R E B A T T E B A T T E L O A D R E T U L O A D W I T H...

  • Page 91: Figure 3-5: Frame Ground Adapter Assembly

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 TWO .250-20 SELF-TAPPING SCREWS WP-91412, L ( ) CONNECTOR WP-91412,L( ) CONNECTOR FURNISHED BY ENGINEER AND MOUNTING HARDWARE (REMOVE PAINT FROM UNDERNEATH FURNISHED BY ENGINEER AND APPLY NO-OX-ID) 846337798 ADAPTER ASSY...

  • Page 93: Installation

    As mentioned at the beginning of Section 3, Lucent Technologies offers complete engineering and installation service that result in “turn-key” plant operation. Contact your Lucent Technologies Energy Systems Account Executive for further information on the complete range of installation services available from Lucent. Customers may, however, choose to make their own arrangements to fully or partially install the battery plant based on the information supplied here.

  • Page 94: Sequence Of Tasks

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 • Equipment to handle shipping containers, remove framework from shipping containers, and erect framework into final position. Minimum lifting capacity: 450 lbs. • Common electrician’s hand tools. • Proper crimping tools and dies for connectors used.
  • Page 95 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Unpacking, Before opening the packaging, carefully inspect the outside, in handling & the presence of shipping personnel, for signs of damage. If you frame installation find damage, follow the shipping carrier’s procedure for filing a damage claim.

  • Page 96: Table 4-A: Minimum Torque For All Electrical Connections (E.g. Bus Bars)

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 4-A: Minimum Torque For All Electrical Connections (e.g. Bus Bars) Torques - Lb-in Or (Lb-ft) Screw Size Mechanical Wire Connectors Connectors 8-32 10-24 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 (42) (49)

  • Page 97: Figure 4-1: Typical Floor Mounting Detail

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 4-B: Torque For All Non-Electrical Connections (e.g. Floor Anchors) Cap Screw Diameter Torque (Ft-Lb) UNRC 1-1/4 1-1/2 1010 HOLD DOWN PLATE (2 PLACES) FLOOR ANCHOR BOLT (HILTI) (4 PLACES) FRAMEWORK...

  • Page 98: Battery Stand Assembly

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 18mm DIA X 100mm DEEP (.750 DIA X 4.0 DEEP ALLOWED REAR OF BAY AS SUBSTITUTE) 2.38 ED-83242-31 VR BATTERY 7.25 J85500G-2 BASE 3.25 BASE CONCRETE EDGE TO HOLE CENTER DISTANCE TO BE AT LEAST 2.50 INCHES DRILL 4 HOLES, POSITION 1.

  • Page 99: Table 4-C: Installation Reference Documents

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 3. Set HV shutdown level(s) Table 4-C: Installation Reference Documents Step Procedure Reference Document* Unpacking, handling J85500G-2 drawing and frame installation Battery stand assembly Battery manual Battery manual Initial battery charge...

  • Page 100: Ac Wiring, Rectifier Installation & Test

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 acceptance testing procedures for the CP5 circuit pack and the associated LVD/R option. JUMPERS P502 P506 P505.2 P507 P505.1 GENERAL P508 PATH OF TO PLANT WIRE P501 BUS BARS LVD/FUSE BOARD...

  • Page 101: Load Wiring

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 • Wire AC • Set up • Plug in • Test Note: AC wiring should be completed during the initial installation for all rectifier positions that may be used in the future. If ac is prewired in this way, growth in rectifier capacity is as simple as plugging in an additional rectifier.
  • Page 102 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Before proceeding, verify that all load circuit breakers are in the OFF position. Battery For an ECS controller, remove all fuses from CP5 Fuse Board. connections, For a Galaxy controller, remove all controller fuses, which are installation and located inside the controller.

  • Page 103: Load Turn-Up

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 1. Test Enable/disable equalize charge feature. 2. Test Enable/disable rectifier restart feature. 3. Test HV shutdown level(s). 4. Test BD alarm levels. 5. Test other optional circuit packs. Load turn-up Turn on and adjust all rectifiers for normal operation according to the Rectifier manual.

  • Page 104: Adding A Load Circuit

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Adding a load WARNING: circuit Procedures in this section may cause power alarms to be issued temporarily. Notify the alarm reporting center before starting any installation procedure on an operating battery plant.

  • Page 105: Installing Thermal Compensation Unit In Existing Plant

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 turned on, this may be due to inrush current and does not necessarily indicate a fault condition. Attempt to close the circuit breaker a second time or add another fuse. If the breaker trips or the fuse blows again, check the wiring to the load circuit.
  • Page 106 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 work (List 1 or List 3): (a) below the lowest Rectifier shelf if 2 or less shelves are present, using (2) 10-32 screws provided or (b) on the frame work in an unused end rectifier position , using (2) 10-32 screws provided.
  • Page 107 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 4. Mate the 216A Control Unit to the Terminal Block Base Assembly. See Figure 4-10. Latch the two units together with the clips on the base. 5. Repeat steps 1-3 for additional battery strings.
  • Page 108 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Note: Step 12 will cause the LVD/R Contactor to CLOSE. 12. Reconnect the following connectors in order listed below: • P502 to J502 • P506 to J506 • P501 to J501 •...

  • Page 109: Test Procedure

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Table 4-D: SW500 Reference Conditions 216A Status Plant Voltage Compensation Margin level Compensation Temperature in degrees Celsius enabled SW500.2 SW500.4 0 - 25 25 - 53 53 - 75 +75 to <65...

  • Page 110: Figure 4-5: 216A Battery Thermal Compensation

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 approximately the same time that the yellow LED on the 216A Control Unit is turned on which should correspond to a two-volt drop in the float voltage. A major fuse alarm (MJF) should be issued at the same time as the yellow LED on the 216A Control Unit begins blinking.

  • Page 111: Figure 4-6: Door Assembly

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 107697955 Ckt Pack BMD1 901200089 Standoff LCCBS-TM-601 ( 6 Places) 847732104 P 5 0 2 Cover, BMD1 P 5 0 8 S W 5 P 5 0 7 B M 0...

  • Page 112: Figure 4-8: Plant Frame Work (Placement Of Control Unit, Option 1)

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Lineage 2000 FAIL LVD/R OPEN POS 3 POS 2 POS 1 216A Thermal POS 6 POS 5 POS 4 Compensation BATTERY THERMAL COMPENSATION MODULE 216A CNTL MOD Control Unit INDICATORS INDICATOR...

  • Page 113: Figure 4-9: Door Panel (Placement Of Control Unit, Option 2)

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 LINEAGE 2000 1 1/3 A 1 1/3 A CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE AND SHOCK REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE BATTERY THERMAL COMPENSATION MODULE...

  • Page 114: Figure 4-10: 216A Battery Thermal Compensation Control Unit Installed On Frame

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 107617516 216A Control Unit (See Fig. 4-6) 847312592 801724857 Bracket SCR, 1/4-20 x 5/8 901252726 Screw, 10-32 x 7/16 E/W Lock Washer (2 Places) P512 To Next 216A or Terminator Plug if Last Module...

  • Page 115: Figure 4-11: Terminal Block Assembly

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Mates with P1 on 216A Control Unit 847589900 Terminal Board Assembly 847307410 Temp. Sensor 24 Ga. Cable Assy. (1 per Temp Sensor) (10 Ft. Long) Shield #8 (BK) (BK) Temp. Temp.

  • Page 117: Maintenance

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Maintenance Controls and Operating controls and indicators on the battery plant are listed below. Indicators For Controller LEDs and switches, see Controller Manual. For Rectifier LEDs and switches, see Rectifier Manual.

  • Page 118: Troubleshooting

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 load. All fuse blocks in the battery plant have indicating fuses that allow a red element to pop out when a fuse blows (opens). If a breaker has tripped off or a fuse blows, the overcurrent problem should be cleared before restoring power to the load by resetting the breaker or replacing the fuse.

  • Page 119: Red Lvd Open Led Lit

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 1. A distribution breaker may have been inadvertently turned off manually. If this is the case, follow the proper procedure to restore power to the load equipment. If a distribution breaker is no longer needed, it may be unplugged from the panel or left in the OFF position.

  • Page 120: Repair And Replacement

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 2. The LVD circuit has partially failed. Replace the CP5 circuit pack per procedure for LVD/Fuse Board (CP5) Replacement, below. Repair and Notice: Procedures in this section may cause power alarms to be Replacement issued temporarily.

  • Page 121: Lvd/R Contactor Replacement

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 WARNING: Before applying power to any individual load, follow the powering up instructions as provided in the associated load equipment documentation. 8. Turn on the load circuit breaker, if applicable. If the circuit...

  • Page 122: Lvd/Fuse Board (Cp5) Replacement

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 4. Unbolt and remove contactor. 5. Reconnect quick connect leads to new contactor and then mount new contactor using hardware from Step 4. 6. Plug P501 into J501 on LVD/Fuse board (CP5) and verify that contactor closes.

  • Page 123: Spare Parts

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 7. Mount the replacement board to the distribution panel using the hardware from Step 3. 8. Reconnect the following connectors: J502 to P502 J508 to 508 J506 to P506 J501 to P501...

  • Page 125: Product Warranty

    ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good;...
  • Page 126 ® Lucent Technologies Lineage 2000 ECS/GPS Battery Plant J85500G-2 Warranty Period Repaired Product Product Type New Product or Part* Central Office 24 Months 6 Months Power Equipment** The Warranty Period for a repaired Product or part thereof is as listed...
  • Page 127 FOR A PARTICULAR PURPOSE. CUSTOMER’S SOLE AND EXCLUSIVE REMEDY SHALL BE SELLER’S OBLIGATION TO REPAIR, REPLACE, CREDIT, OR REFUND AS SET FORTH ABOVE IN THIS WARRANTY. © 1999 Lucent Technologies All Rights Reserved Printed in U.S.A. Issue 6 May 1999...

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