Lucent Technologies LINEAGE 2000 Evolutionary Control System Battery Plant Product Manual
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Lucent Technologies LINEAGE 2000 Evolutionary Control System Battery Plant Product Manual

Lucent Technologies LINEAGE 2000 Evolutionary Control System Battery Plant Product Manual

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Product Manual
Product H569-408
167-790-042
Comcode 106689862
Issue 2
July 1996
©1996 Lucent Technologies
All Rights Reserved
Printed in U.S.A.
300-Ampere, -48-Volt
Evolutionary Control System
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
Lucent Technologies
LINEAGE
Battery Plant
®
2000

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Summary of Contents for Lucent Technologies LINEAGE 2000 Evolutionary Control System Battery Plant

  • Page 1 Evolutionary Control System Battery Plant Notice: Every effort was made to ensure that the information in this document was complete and accurate at the time of printing. However, information is subject to change. ©1996 Lucent Technologies All Rights Reserved Printed in U.S.A.

  • Page 2: Table Of Contents

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Table of Contents 1 Introduction Documentation 1 - 2 Technical Support 1 - 5 USA, Canada, Puerto Rico, and the US Virgin Islands 1 - 5 Central and South America 1 - 5 Europe, Middle East, and Africa 1 - 5 Asia Pacific Region...
  • Page 3 Lucent Lineage ® 2000 ECS Battery Plant H569-408 3 Installation General 3 - 1 Installation Tools And Test Equipment 3 - 2 Suggested Installation Sequence 3 - 2 General Information 3 - 2 Sequence of Tasks 3 - 3 Installation Procedures For Plant Growth 3 - 13 Adding a Load Circuit 3 - 13...
  • Page 4 Lucent Lineage ® 2000 ECS Battery Plant H569-408 List of Figures Figure 1-1: LINEAGE® 2000 ECS Battery Plant (Model H569-408, Initial Bay) 1 - 3 Figure 1-2: VR Battery Supplementary Bay Configurations 1 - 4 Figure 2-1: Block Diagram of Typical Battery Plant 2 - 5 Figure 2-2: ECS Battery Plant Block Diagram 2 - 7...
  • Page 5 Lucent Lineage ® 2000 ECS Battery Plant H569-408 List of Tables Table 2-A. LINEAGE® 2000 Battery Plant Specifications - Model H569-408 2 - 1 Table 2-B: Ordering Guide for H569-408 ECS 300-Ampere -48-Volt Battery Plant 2 - 15 Table 3-A: Minimum Torque For All Electrical Connections 3 - 4 Table 3-B: Torque and Minimum Yield Strength for...

  • Page 6: Introduction

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Introduction Thank you for making the Right Choice, a Lucent LINEAGE® 2000 Energy Systems product. The LINEAGE® 2000 family name of premier energy system products is globally recognized as the right choice for the ultimate in systems performance and reliability.

  • Page 7: Documentation

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 to add microprocessor-based features and the second to add a datalogger. Additional battery reserve time may be gained through the use of supplementary bays (Figure 1-2). These bays can house up to two 48-volt strings of 375-ampere hour batteries to provide a maximum of 2625 ampere hours at the 10-hour rate.

  • Page 8: Figure 1-1: Lineage® 2000 Ecs Battery Plant (Model H569-408, Initial Bay)

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 CIRCUIT BREAKER AND FUSE BOARD DISTRUBUTION PANEL ECS CONTROLLER SR50/-48V RECTIFIER ONE STRING VR-SERIES BATTERIES Figure 1-1: LINEAGE® 2000 ECS Battery Plant (Model H569-408, Initial Bay) Issue 2 July 1996 Introduction 1 - 3...

  • Page 9: Figure 1-2: Vr Battery Supplementary Bay Configurations

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Figure 1-2: VR Battery Supplementary Bay Configurations 1 - 4 Introduction Issue 2 July 1996...

  • Page 10: Technical Support

    Support/Regional Technical Assistance Center or contact your sales representative who will be happy to discuss your specific needs. Product Repair Repair and return service for Lucent Technologies equipment is available to customers around the world. and Return USA, Canada, For information on returning of products for repair, customers Puerto Rico, and may call 1-800-255-1402 for assistance.

  • Page 11: Customer Service

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Central and If you need to return a product for repair, your sales South America representative will be happy to discuss your individual situation. Europe, Middle If you need to return a product for repair, your sales East, and Africa representative will be happy to discuss your individual situation.

  • Page 12: Product Description

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Product Description Plant Specifications Table 2-A. LINEAGE® 2000 Battery Plant Specifications -Model H569-408 Input Voltage 180-264 Vac (208/220/240 Vac nominal) Input Frequency 47-63 Hz (50/60 Hz nominal) Operating Voltage 40-60.0 Vdc (48 Vdc nominal) Float Voltage 47-58.5 Vdc (48 Vdc nominal) Plant Current Rating...
  • Page 13 Lucent Lineage ® 2000 ECS Battery Plant H569-408 Table 2-A. LINEAGE® 2000 Battery Plant Specifications -Model H569-408 Type: KS23616 Circuit Breakers Ratings: 10, 20, 30, 45, 60 amperes Interrupt capacity: 7000 amperes Temperature 32 to 122°F (0 to 50°C) -200 to 13000 feet (-61 to 3962 meters) For altitudes of 5000 to 13,000 feet, derate maximum temperature by 3.8°F per 1000 feet above 5000 feet.
  • Page 14 Lucent Lineage ® 2000 ECS Battery Plant H569-408 Table 2-A. LINEAGE® 2000 Battery Plant Specifications -Model H569-408 Electrostatic discharge IEC 801-2 Level 5 (15 KV) at 40% relative humidity Radiated/ Conducted FCC Level A Emissions Electromagnetic immunity 10V/m over the range of 20 to 2000 MHz Notes: 1.

  • Page 15: Typical Battery Plant Description

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Typical Battery A basic block diagram of a typical dc battery plant is shown in Figure 2-1. The battery plant accepts alternating current from the Plant commercial utility or a standby ac power source and rectifies it Description to produce dc power for the using equipment.

  • Page 16: Figure 2-1: Block Diagram Of Typical Battery Plant

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Figure 2-1: Block Diagram of Typical Battery Plant Issue 2 July 1996 Product Description 2 - 5...

  • Page 17: Ecs Battery Plant Physical Description

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 ECS Battery Plant Physical Description Introduction The LINEAGE® 2000 Evolutionary Control System (ECS) Battery Plant is shown in Figure 1-1. The ECS battery plant provides power for the using equipment as well as float and recharge capability for the battery reserve.

  • Page 18: Supplementary Bays

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Supplementary If additional battery reserve is required, supplementary bays are Bays available which can each house up to two 48 volt strings of LINEAGE® 2000 2VR375E batteries. A maximum of three two-string high or six one-string high bays or a total of seven strings of VR batteries can be added to the ECS battery plant providing a total battery capacity of 2625 ampere hours at a 10- hour rate.

  • Page 19: Batteries

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 cooling to achieve a significant reduction in size and weight over conventional ferroresonant rectifiers. The plug in, connectorized design of the rectifiers reduces installation time to minutes, permitting easy growth and maintenance without service interruption.

  • Page 20: Controller

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Controller The ECS controller performs the centralized monitoring, control and reporting functions for the ECS battery plant. The basic ECS controller can monitor and control up to six rectifiers. It also provides a single interface point for power alarm and status reporting.

  • Page 21: Figure 2-3: Ecs Distribution Bus Bars

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 C H A R G E R E T U R N B A T T E R B U S D I S C H A R G E R E T U R N B U S L O A...

  • Page 22: Figure 2-4: Plug-In Circuit Breaker Mounting

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Figure 2-4: Plug-In Circuit Breaker Mounting Issue 2 July 1996 Product Description 2 - 11...

  • Page 23: Ecs Dc Distribution Panel

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 ECS DC The ECS dc distribution elements are shown schematically in Figure 2-2 and pictorially in Figure 2-3. They are located behind Distribution the dc distribution cover panel. These elements include the Panel distribution bus bars, the plant shunt and the optional low- voltage battery disconnect/reconnect feature.

  • Page 24: Circuit Breakers

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 When the battery voltage drops below a preset level, a comparator circuit on the CP5 Fuse Board senses the low voltage condition and removes power to the contactor. This opens the connection between Battery Buses 1 and 2, disconnecting the batteries from the rectifiers and the load.

  • Page 25: Ordering Information

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Ordering The H569-408 battery plant is ordered with Group (G) numbers (see Table 2-B). Information A sample order for a plant containing five 50-ampere rectifiers, a microprocessor board, (15) 20-ampere breakers, five 45- ampere breakers and (24) 48-volt, 375-ampere hour batteries, one eight-shelf stand including two additional strings of 2VR375E VR batteries and battery cables would look like the...

  • Page 26: Table 2-B: Ordering Guide For H569-408 Ecs

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Table 2-B: Ordering Guide for H569-408 ECS 300-Ampere -48-Volt Battery Plant Group Description Provides a battery plant, 208/240 volt input, -48 volt, 300 ampere max. output. (Includes controller, two rectifier shelves, circuit breaker distribution panel, and a stand for one string of 48 volt 375 ampere-hour batteries) Same as Group 1, with low voltage disconnect...
  • Page 27 Lucent Lineage ® 2000 ECS Battery Plant H569-408 Table 2-B: Ordering Guide for H569-408 ECS 300-Ampere -48-Volt Battery Plant Four shelf stand, front cover and mounting material for one string of 2VR375E batteries with brackets for attachment to a cable rack Same as Group 41, except brackets replaced by 41 inch framework (22-5/16 inch mounting centers) which is mounted in the four shelf stand...

  • Page 28: Documentation References

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Documentation The following documents provide the engineering, ordering and installation information for the Lucent LINEAGE® 2000 ECS References battery plant. ECS Battery Plant Assembly and Ordering drawing: H569-408 Wiring Diagram: T-82670-30 Schematic Diagram: SD-82670-01 Product Manual: 167-790-042...

  • Page 29: Installation

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Installation General Lucent offers complete engineering and installation service that result in “turn-key” plant operation. Contact your Lucent Energy Systems Account Executive for further information on the complete range of installation services available from Lucent. Customers may, however, choose to make their own arrangements to fully or partially install the battery plant based on the information supplied here.

  • Page 30: Installation Tools And Test Equipment

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Installation The following tools and test equipment are required for battery plant installation and testing. Tools And Test Equipment • Equipment to handle shipping containers, remove framework from shipping containers, and erect framework into final position.

  • Page 31: Sequence Of Tasks

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 3. All dc leads should be separated wherever possible from ac leads to minimize electrical noise transmitted to the load. 4. Pair the battery potential lead with the associated return lead of a given circuit for as much of the run as possible. 5.

  • Page 32: Table 3-A: Minimum Torque For All Electrical Connections

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Table 3-A: Minimum Torque For All Electrical Connections TORQUES - LB-IN OR (LB-FT) Wire Connectors Head Tightened Nut Tightened Slotted Slotted Hex or Slotted Hex or Machine or Screw Size Machine Socket Cap Machine Socket Cap Hex Cap Socket Cap...

  • Page 33: Table 3-B: Torque And Minimum Yield Strength For Mechanical Connections

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Table 3-B: Torque and Minimum Yield Strength for Mechanical Connections (Using Hex Head Cap Screws Grade 2 Cap Screw Minimum Yield Torque (Ft.-Lb.) Diameter Strength (PSI) UNRC 57,000 3/16 57,000 57,000 7/16 57,000 57,000 9/16...

  • Page 34: Table 3C: Installation Reference Documents

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Table 3C: Installation Reference Documents Step Procedure Reference Document This manual “Sequence of Unpacking Tasks” Step A Battery Stand Battery Manual (157-622- Assembly 010) J85504C-1 Cable Support and Job Application Drawings Ground System Controller Setup and Controller Manual LVD Test...
  • Page 35 Lucent Lineage ® 2000 ECS Battery Plant H569-408 2. Check and set the low-voltage disconnect/reconnect, if provided, at the desired voltage level. See Figure 3-3 for the location of the disconnect voltage select jumpers, J505.1 and J505.2 on LVD/Fuse Board. a.

  • Page 36: Figure 3-1: Typical Floor Mounting Detail

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 846844520 FLOOR ANCHOR BOLT KIT (HSLB-M16/25 HILTI) Figure 3-1: Typical Floor Mounting Detail 3 - 8 Installation Issue 2 July 1996...

  • Page 37: Figure 3-2: Floor Mounting Template (All Dimensions In Inches)

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Figure 3-2: Floor Mounting Template (All Dimensions in Inches) Issue 2 July 1996 Installation 3 - 9...

  • Page 38: Figure 3-3: Lvd/Fuse Board (Cp5) Jumper Locations

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Figure 3-3: LVD/Fuse Board (CP5) Jumper Locations 3 - 10 Installation Issue 2 July 1996...
  • Page 39 Lucent Lineage ® 2000 ECS Battery Plant H569-408 Step F: Battery Connections Remove all fuses from LVD/Fuse Board. Confirm that the output circuit breakers of all rectifiers and that all distribution breakers are open. DANGER • The next steps in this procedure will apply battery power to the battery plant.
  • Page 40 Lucent Lineage ® 2000 ECS Battery Plant H569-408 Run paired leads (supply and return) to each load from a dc distribution circuit breaker and from the discharge return bus. The load supply leads are terminated at the battery plant end on terminal blocks TB701 on the distribution printed wiring boards.

  • Page 41: Installation Procedures For Plant Growth

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 4. Test BD alarm levels. 5. Test other optional circuit packs. Step J: Load Turn-up Turn on and adjust all rectifiers for normal operation according to the Rectifier manual. Warning Before applying power to any individual load, follow the powering up instructions as provided in the associated load equipment documentation.
  • Page 42 Lucent Lineage ® 2000 ECS Battery Plant H569-408 Step A: See “Ordering Information” in Section 2 for details on obtaining additional circuit breakers. Step B: Alarms may be issued during the installation process (e.g. by a new circuit breaker in the OFF position). Notify the alarm reporting center that alarms may be received.
  • Page 43 Lucent Lineage ® 2000 ECS Battery Plant H569-408 Step G: For safety, close the dc distribution front cover before proceeding to the next step. Warning Before applying power to any individual load, follow the power-up instructions as provided in the associated load equipment documentation.

  • Page 44: Maintenance

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Maintenance Controls and Operating controls and indicators on the battery plant are listed below. Indicators Controller and Operating controls and indicators for the controller and rectifier Rectifier include switches and LEDs described in the Product Manuals for these units.

  • Page 45: Troubleshooting

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 DC Circuit Circuit breakers CB1 through CB42 are located in the dc Breakers distribution. Any circuit breaker in the battery plant is ON (or closed) when the handle is in the Up position, and OFF (or open) in the Down position.

  • Page 46: Figure 4-1: Fuse Designation And Function For Lvd/Fuse Board (Cp5)

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Figure 4-1: Fuse Designation and Function for LVD/Fuse Board (CP5) Issue 2 July 1996 Maintenance 4- 3...

  • Page 47: Open Distribution Breaker

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Table 4-A: Troubleshooting Observed Condition Probable Cause Procedure # Controller Red or yellow LEDs lit No LEDs or Display lit Meter inaccuracy Office alarms issued See “Troubleshooting” in Controller Manual False alarms issued Blown fuse on LVD/Fuse board Rectifier...
  • Page 48 Lucent Lineage ® 2000 ECS Battery Plant H569-408 Open A distribution breaker which should be closed may be in the Distribution open position for one of the following reasons: Breaker • A distribution breaker may have been inadvertently turned off manually. If this is the case, follow the proper procedure to restore power to the load equipment.

  • Page 49: Repair And Replacement

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 Blown Fuse on Refer to ECS controller manual for troubleshooting procedures. Note Replace with fuse of same rating only. Repair and Note Replacement Procedures in this paragraph may cause power alarms to be issued temporarily.

  • Page 50: Lvd/R Contactor Replacement

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 STEP H: For safety, close the dc distribution door before proceeding to the next step. DANGER Before applying power to any individual load, follow the power-up instructions provided in the associated load equipment documentation.

  • Page 51: Lvd/Fuse Board (Cp5) Replacement

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 1. Remove rectifier in position directly beneath LVD/R contactor (position 1), if present. 2. Open distribution panel and unplug connector P501 from J501 on LVD/Fuse board (CP5). Leave cable dressed. 3. Disconnect and label the five quick connects from the contactor coil and auxiliary switch.

  • Page 52: Spare Parts

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 5. Mount the replacement board to the distribution panel using the hardware from Step 3. 6. Reconnect the following connectors: P502 to J502 P506 to J506 P501 to J501 P504 to J504 Quick connect to E501 7.
  • Page 53 Lucent Lineage ® 2000 ECS Battery Plant H569-408 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good; 2.

  • Page 54: Warranty Period

    Lucent Lineage ® 2000 ECS Battery Plant H569-408 B. The Warranty Period listed below is applicable to Seller’s Manufactured Products furnished pursuant to this Agreement, unless otherwise stated: Warranty Period Repaired Product Product Type New Product or Part* Central Office 24 Months 6 Months Power Equipment**...
  • Page 55 Lucent Lineage ® 2000 ECS Battery Plant H569-408 responsibility, at its expense, to make the Cable and Wire Products accessible for repair or replacement and to restore the site. Products returned for repair or replacement will be accepted by Seller only in accordance with its instructions and procedures for such returns.
  • Page 56 Lucent Lineage ® 2000 ECS Battery Plant H569-408 Copyright © 1996 Lucent Technologies All Rights Reserved Printed in U.S.A. 5 - 4 Product Warranty Issue 2 July 1996...

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