Lucent Technologies LINEAGE 2000 ECS Product Manual
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Lucent Technologies LINEAGE 2000 ECS Product Manual

Lucent Technologies LINEAGE 2000 ECS Product Manual

300-ampere, -48-volt battery plant
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Lineage
2000
300-Ampere, -48-Volt
ECS Battery Plant
J85500D-3
Product Manual
167-790-064
Comcode 107418287
Issue 5
January 1999
©Lucent Technologies 1999

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  • Page 1 ® Lineage 2000 300-Ampere, -48-Volt ECS Battery Plant J85500D-3 Product Manual 167-790-064 Comcode 107418287 Issue 5 January 1999 ©Lucent Technologies 1999...
  • Page 3 ECS Battery Plant J85500D-3 Notice: The information, specifications and procedures in this manual are subject to change without notice. Lucent Technologies assumes no responsibility for any errors that may appear in this document. Copyright © 1999 Lucent Technologies All Rights Reserved...

  • Page 5: Table Of Contents

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table of Contents 1 Introduction General 1 - 1 Documentation 1 - 2 Customer Training 1 - 2 Customer Service 1 - 2 Technical Support 1 - 2 Product Repair and Return...
  • Page 6 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Reserve capacity 3 - 6 Charge capacity and recharge time 3 - 8 Battery string voltage drop and balancing 3 - 9 Battery size versus voltage drop 3 - 10 Calculating voltage drop...
  • Page 7 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Step E: AC wiring, rectifier installation and test 4 - 6 Step F: Battery connections 4 - 6 Step G: Load wiring 4 - 7 Step H: Initial charge 4 - 12...
  • Page 9 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 List of Figures Figure 1-1: Lineage® 2000 ECS Battery Plant (Model J85500D-3, initial bay equipped with VR battery stand) 1 - 4 Figure 1-2: VR Battery supplementary bay configurations per J85504C-1 1 - 5 Figure 1-3: Lineage®...
  • Page 10 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Figure 4-4b: LVD/Fuse Board (BAD10) 4 - 11 Figure 4-5: LVD/Fuse Board with thermal compensation circuitry (BID1) switch locations 4 - 12 Figure 4-6: 216A Battery Thermal Compensation Control Unit faceplate...
  • Page 11 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 List of Tables Table 2-A: Lineage® 2000 Battery Plant Specifications (Model J85500D-3) 2 - 1 Table 3-A: Initial Load Drain Information 3 - 6 Table 3-B: Anticipated Future Load Drain Information...

  • Page 13: Introduction

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Introduction General Thank you for making the Right Choice, a Lucent Technologies ® ® Lineage 2000 Energy Systems product. The Lineage 2000 family name of premier energy system products is globally recognized as the right choice for the ultimate in systems performance and reliability.

  • Page 14: Documentation

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 datalogger. Supplementary battery bays (J85504C-1 and J85504D-1) add battery reserve time. These bays can house up to two 48-volt strings of 250- or 375-ampere hour batteries or four 48-volt strings of 125-ampere hour IR Series batteries to provide a maximum of 2625 ampere hours at the 10-hour rate.

  • Page 15: Product Repair And Return

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Product Repair Repair and return service is provided for Lucent Technologies customers around the world. For customers in the United States, and Return Canada, Puerto Rico, and the US Virgin Islands, call 1-800-255- 1402 for information on returning of products for repair.

  • Page 16: Figure 1-1: Lineage® 2000 Ecs Battery Plant (Model J85500D-3, Initial Bay Equipped With Vr Battery Stand)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Lucent ® Figure 1-1: Lineage 2000 ECS Battery Plant (Model J85500D-3, initial bay equipped with VR battery stand) 1 - 4 Introduction Issue 5 January 1999...

  • Page 17: Figure 1-2: Vr Battery Supplementary Bay

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Universal VR Series Battery Stand VR Series Batteries 8 Shelf Battery Stand 4 Shelf Battery Stand Figure 1-2: VR Battery supplementary bay configurations per J85504C-1 Issue 5 January 1999 Introduction 1 - 5...
  • Page 18 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 1 1 / 3 A 1 1 / 3 A 2A Lucent LINEAGE 2000 10 11 12 FAIL LVD/R OPEN 169: 847539202 Cover, Clear (4 Places) 172: 847582863 Spacer, 12IR125 Battery...

  • Page 19: Product Description

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Product Description ® Plant Table 2-A: Lineage 2000 Battery Plant Specifications (Model J85500D-3) specifications Input Voltage 180-264 volts ac (208/240 volts ac nominal) Input Frequency 47-63 Hertz (50/60 Hertz nominal) Operating Voltage 40-60.0 volts dc (48 volts dc nominal)

  • Page 20: Typical Battery Plant Description

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Dimensions Height: 84 inches (2134 mm) Width: 26 inches (660 mm): L-1 e/w L-10 or L-11 32 inches (813 mm): L-1 e/w L-9 Depth: 26 inches (660 mm): L-1 e/w L10 18.5 inches (470 mm): L-1 e/w L-11...

  • Page 21: Battery Plant Subsystems

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 commercial or standby ac fails. This battery reserve is engineered to supply dc power for a specific period of time. In normal practice, battery capacity is sized to provide 3 to 8 hours of reserve time.

  • Page 22: Ecs Battery Plant Physical Description

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 ® ECS battery The Lineage 2000 Evolutionary Control System (ECS) Battery Plant is shown in Figure 1-1. The ECS battery plant provides plant physical power for the using equipment as well as float and recharge description capability for the battery reserve.

  • Page 23: Ecs Battery Plant Subsystems

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 ® Lineage 2000 2VR250E or 2VR375E batteries or four 48-volt ® strings of Lineage 2000 125-ampere hour IR Series batteries. A maximum of three two-string high (VR) or five one-string high...

  • Page 24: Batteries

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 ® Rectifier The Lineage 2000 SR Series rectifiers are designed specifically for applications where small size, low weight and ease of installation are of overriding importance. The rectifiers utilize a combination of switch-mode technology and forced air cooling to achieve a significant reduction in size and weight over conventional ferroresonant rectifiers.

  • Page 25: Controller

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 ® Like the VR Series batteries, the Lineage 2000 IR Series batteries are ideally suited for use in the ECS battery plant. The 12-volt 12IR125 battery is used in strings of four. The battery stand (List 9) furnished with the J8500D-3 battery plant accommodates four strings of 12IR125 batteries.

  • Page 26: Distribution Bus Bars

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 DO NOT EXCEED 200 AMPERE LOAD PER C H A R G E R E T BUS BAR U R N B A T T E R B U S D I S...

  • Page 27: Figure 2-4: Plug-In Circuit Breaker Mounting

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 TO LOAD TEMINAL BLOCK FOR LOAD CONNECTIONS (LINE) (ALARM) (LOAD) NORMALLY OPEN AUXILIARY CONTACT Figure 2-4: Plug-in circuit breaker mounting Issue 5 January 1999 Product Description 2 - 9...

  • Page 28: Plant Shunt

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 1 1 / 3 A 1 1 / 3 A 2A Lucent LINEAGE 2000 10 11 12 FAIL LVD/R OPEN Figure 2-5: ECS dc distribution panel (front view) ECS dc The ECS dc distribution elements are shown schematically in Figure 2-2 and pictorially in Figure 2-3.

  • Page 29: Low Voltage Battery Disconnect/Reconnect

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 from the rectifiers and/or batteries. The shunt has a full scale rating of 50 millivolts at the maximum plant current of 300 amperes. The shunt millivolt signal is sent, via the CP5 Fuse Board, to the controller where it is translated to amperes and displayed on the digital meter.

  • Page 30: (Lvld/R) Feature

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 failure of either voltage detector circuit lights the yellow “LVD FAIL” LED, but the contactor will stay closed. A Fuse Alarm Minor (MNF) is issued when a LVD circuit fails, lighting a yellow LED on the controller front panel and sending Power Minor (PMN) alarms to the alarm reporting center.
  • Page 31 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 be raised 4.0VDC when the temperature returns to 65°C (149°F). A green indicator lights up to show an active module. A yellow indicator lights up to show temperatures above 53°C and blinks to show temperatures above 75°C.

  • Page 33: Engineering, Planning And Ordering

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Engineering, Planning and Ordering Lucent Technologies offers a wide variety of engineering services that range from complete telecommunications installations to custom modifications of in-place equipment. For more information on the type of services that best meet your engineering needs, contact your Lucent Technologies account executive.

  • Page 34: General Engineering Calculations

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 General The using system, also referred to as the load equipment, determines many characteristics of the power equipment. engineering Service and maintenance strategies also affect the selection of calculations power equipment. This section describes, through the following topics, the types of basic power specifications and how they may be determined.

  • Page 35: Battery Voltage

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Battery voltage Battery plant operating voltage is directly related to the recommendations of the battery manufacturer. These recommendations must include: • the steady-state voltage for maximum life or float voltage, •...

  • Page 36: Load Drain And Growth

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 7. Minimum cell voltage at end of discharge: ____ volts 8. Is boost or equalize charging recommended? ____ (yes or no; boost or equalize charging is not recommended for the Lucent Technologies VR Series battery) If “yes”, the maximum recharging voltage per cell: ____...
  • Page 37 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 equipment may have a combination of resistive and constant power characteristics. In the telecommunications industry, List 1 and List 2 are the designations of the load current drains which have historically been used to size various elements of the battery plant.

  • Page 38: Reserve Capacity

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 3-A: Initial Load Drain Information Load Circuit List 1 (Amps) List 2 (Amps) Battery Plant Total Table 3-B: Anticipated Future Load Drain Information Load Circuit List 1 (Amps) List 2 (Amps)

  • Page 39: Table 3-C: Reserve Capacity

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 service is another factor which will vary from application to application. Table 3-C lists reserve time practices which have been used in some telecommunications applications where maintaining power to the load is critical. The figures are not intended to be...
  • Page 40 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 vendors also supply ratings at other discharge rates, such as 3-, 5- and 24-hour rates. Although ampere-hour ratings are useful for rough estimates of battery size, actual battery selection should be based on curves or tables of discharge current versus time.

  • Page 41: Battery String Voltage Drop And Balancing

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 charge current divided by the List 1 drain. Typical recharge factors range from 1.20 to 1.50. 18. Minimum recharge factor: ____ The minimum initial rectifier requirement for float operation is derived from the Plant List 1 Drains calculated in Table 3-A.
  • Page 42 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 is to minimize voltage drop. Multiple strings are balanced by sizing cables for equal resistance (and therefore equal voltage drop) between terminals and bus bars. If battery strings are unbalanced, the string with the least voltage drop to the dc distribution provides more than its share of current during each discharge.
  • Page 43 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 between batteries and load, the minimum load voltage may be reached before the batteries reach their end voltage so that their rated capacity is only partially used. In this second case, additional battery capacity would be required.
  • Page 44 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 After the total drop from the batteries to the load is determined, the actual end voltage of the batteries can be derived from the minimum input voltage to the load (2).

  • Page 45: Overcurrent Protection

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 determining factors in sizing conductors. In systems, such as ac distribution, with relatively high voltage and low current, ampacity usually determines minimum conductor size. All conductors, however, must be large enough to safely carry the intended current.

  • Page 46: Circuit Breakers

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 should be 150% of the List 2 current drain for the load that the fuse is protecting. Circuit breakers: All circuit breakers supplied with the ECS power plant can be loaded up to 100% of their rating only if the job engineer can determine that the user load has no short term peaks greater than 150% of its rating and not exceeding 10 milliseconds in duration.
  • Page 47 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 26. provide the GREATER of step (24)+1 or step (25) rectifiers: ____ For batteryless plants, skip to Initial and supplementary bays, below. Battery sizing Many vendors offer families of batteries that cover a wide range of ampere-hour capacities.
  • Page 48 (breakers/fuses) can be configured in a supplementary bay. If Lucent Technologies VR or IR batteries are used, additional framework, called battery supplementary bays, is necessary for strings of VR or IR batteries. These bays are shown in Figures 1-2 and 1-3.
  • Page 49 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Other vendors' batteries must be engineered per the manufacturer's instructions. Shelf-mounted batteries, offered by some suppliers, may be integrated into a frame line-up with the ECS battery plant. Most other vendors' batteries, however, are designed for mounting on stands that require special floor plan arrangements.

  • Page 50: Table 3-D: Terminal Lug Kits For Circuit Breakers Or Fuse Holders

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 3-D: Terminal Lug Kits for Circuit Breakers or Fuse Holders Description Used With 846746857 8 AWG Termination Lug Kit for List 3 - 6 Distribution Panel 54204 (T&B) double hole termination...
  • Page 51 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 3-D: Terminal Lug Kits for Circuit Breakers or Fuse Holders Description Used With 847301686 6 AWG Termination Lug Kit for List 23 - 27 Distribution Panel WP91412 L108 blue double hole termination...
  • Page 52 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 3-D: Terminal Lug Kits for Circuit Breakers or Fuse Holders Description Used With 847659620 4 AWG termination lug kit with two position adapter bus bar for List 23 - 27...

  • Page 53: Table 3-E: Terminal Lugs For Flex And Stranded Wires, List 3 - 6 Distribution Panels

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 3-E: Terminal Lugs for Flex and Stranded Wires, List 3 - 6 Distribution Panels Flex Class I KS24194 L2 and Lug (Load Lug (to Load) Used With Stranded Class B...

  • Page 54: Table 3-G: Vr Battery Cable And Lug Information

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 3-G: VR Battery Cable and Lug Information Cable Lug Information Information Compression Tools Wire Gauge Flex WP Spec Comcode Die Color TBM6 TBM8 Die TBM5 Die Class I Upper Die...
  • Page 55 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 3-H: Field-Installed Components For List 3 through 6 and 23 through 26 Distribution Panels Item Size (Amperes) Comcode Description 406746362 KS23616 L25 406746370 KS23616 L26 406746388 KS23616 L27 Total of 42 positions available. The 45 and 60 ampere breakers occupy two positions and are recommended only for bottom rows (even positions from 2 to 20, odd positions from 23 to 41.) Balance load evenly between upper and lower sides.
  • Page 56 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 3-H: Field-Installed Components For List 3 through 6 and 23 through 26 Distribution Panels Item Size (Amperes) Comcode Description 407006337 Fuse, TPA-10 407006345 Fuse, TPA-15 407006352 Fuse, TPA-20 407006360 Fuse, TPA-25...

  • Page 57: Table 3-I: Load Feeder Wire And Fuse/Breaker Size

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 above under Battery Size Versus Voltage Drop and Calculating Voltage Drop. 12. List the sizes based on voltage drop in Table 3-J. 13. Indicate the larger size for each load feeder in the final column, “Selected Wire Gauge.”...
  • Page 58 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Low-voltage Low-voltage battery disconnect/reconnect is available as an battery option on the ECS plant. For this feature, two disconnect levels disconnect/ are available: 40.5 and 42.5 volts. The tolerance on disconnect reconnect feature levels is +/- 0.5 volts.

  • Page 59: Planning

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 blocks provided on the controller circuit packs, as detailed in the Controller Manual. Earthquake The earthquake ratings for the standard ECS battery plant are bracing given below: • Initial bay: Zone 4, upper floors, per NEBS TR-EOP-00063 •...
  • Page 60 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 all other equipment in the office to engineer the appropriate aspects of the building. The four categories of floor plan data relevant to battery plants are listed below. Floor Space: Space must be adequate for the battery plant footprint and for aisles.

  • Page 61: Ordering Reference Material

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Ordering This manual contains all the needed planning and ordering information for the ECS Battery Plant J85500D-3. Some reference customers may prefer to prepare plans and orders from material manufacturing, wiring and schematic drawings. Read the following sections to learn how to order Lucent Technologies equipment from these drawings.

  • Page 62: J-Drawings

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 J-codes take the form JxxxxxA-y and are used to specify main assemblies, stand-alone products, and units that may have multiple applications. ED-coding, of the form ED-xxxxx-yy, identifies subassemblies that are components of main equipment assemblies. For example, an ED-coded distribution panel assembly may be a component of a J-coded battery plant.
  • Page 63 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 • Cover Sheet(s), containing ordering, engineering and issue information, as well as notes for manufacturing and installation. • Assembly Views, showing details of shop and field assembly. • Stocklist, listing the quantity and complete ordering code for each component part used in the assembly.

  • Page 64: T-Drawings

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 B-sheets contain the main assembly views and are numbered similarly (B1,B2,...). C-sheets are used to show assembly details and any other relevant graphical information. The stocklist is included on D-sheets. (5) Table A: Table A is the single most important entity on a J-drawing for engineering and ordering.
  • Page 65 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 wiring, the associated Figure number of the T-drawing is indicated in Table A of the J-drawing. A quantity indicates the number of multiples of the wiring in the specified figure which are required for a List.
  • Page 66 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 (10) Other tables: Other non-standard tables may appear on the J-drawing to provide additional engineering, manufacturing and/ or installation information. Each table should be referenced from an engineering or manufacturing note on the drawing.

  • Page 67: Sd-Drawings

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 are similarly numbered but with the prefix “H”. All connections and circuit components in a given figure, that are not indicated as optional, are provided when that figure is specified by the J-drawing.

  • Page 68: Ordering Information

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Note 103: The Record of Change Table traces when options are added and discontinued on various drawing issues, as in Table C of the T-drawing. SD notes often contain important details on applications of circuit features and options, so all notes should be read before completing the engineering process.

  • Page 69: Ordering Guide (List Numbers)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Ordering guide Table 3-K: Ordering Guide J85500D-3 ECS 300 Ampere -48 Volt Battery Plant (list numbers) List No. Description 42-inch frame suitable for mounting on top of a battery stand such as List 9,...

  • Page 70: Supplementary Components (Field Installed)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Supplementary Table 3-L lists field installed items needed to complete a total components battery plant system configuration. These items are ordered by (field installed) comcode and shipped separately. Table 3-L: Supplementary Components (Field Installed)
  • Page 71 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 3-L: Supplementary Components (Field Installed) Quantity Item Description Comcode Wiring Information Required Battery String Terminal Plate Assembly T82670-31 Fig H3, HA for terminating wire sizes 1/0 to 4/0. 601372550 T83119-30 Fig HA...
  • Page 72 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 3-L: Supplementary Components (Field Installed) Quantity Item Description Comcode Wiring Information Required Digital Service Unit Kit (accessory for 847074531 T82670-31 Fig H7 microprocessor with X.25/TL1 features) Shelf Kit (accessory for microprocessor with X.25/...
  • Page 73 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 ® and the Lineage 2000 VR series battery may be found on the following documents. ECS Controller Assembly and Ordering Drawing: J85501D-1 Wiring Diagram: None Schematic Diagram: SD-82669-01 Product Manual: 167-790-031...

  • Page 74: Figure 3-1: Rack Construction Of List 15 Bay

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 2 6 . I D T 2 1 . I N S I D E 8 4 . 2 2 . I G H T I N 7 8 . A I L T I N 6 .

  • Page 75: Figure 3-2A: Bay Dimensions And Clearances (List 1 Equipped With List 9)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 . 6 8 No Wall Clearance Required A I S . 0 0 3 2 . 2 8 6 . 6 G H T W I D H E I Figure 3-2a: Bay Dimensions and Clearances (List 1...

  • Page 76: Figure 3-2B: Bay Dimensions And Clearances (List 1 Equipped With List 10 Or List 11)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 No Wall Clearance L 1 1 . 0 " 8 . 2 Required 5 " A I S . 0 0 3 2 . 2 8 6 . 6 G H T...

  • Page 77: Figure 3-3: Frame Ground Adapter Assembly

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 F1: 846638575 System Ground Adapter (Kit) .250-20 Hardware Furnished with Adapter Kit Figure 3-3: Frame Ground Adapter Assembly Issue 5 January 1999 Engineering, Planning and Ordering 3 - 45...

  • Page 78: Figure 3-4: Typical J-Drawing A-Sheet

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Figure 3-4: Typical J-Drawing A-Sheet 3 - 46 Engineering, Planning and Ordering Issue 5 January 1999...

  • Page 79: Installation

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Installation General Lucent Technologies offers complete engineering and installation service that result in “turn-key” plant operation. Contact your Lucent Technologies Energy Systems Account Executive for further information on the complete range of installation services available from Lucent Technologies.

  • Page 80: Installation Tools And Test Equipment

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Installation The following tools and test equipment are required for battery plant installation and testing. tools and test equipment • Equipment to handle shipping containers, remove framework from shipping containers, and erect framework into final position.
  • Page 81 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 4-A: Minimum Torque For All Electrical Connectons TORQUE - LB-IN OR (LB-FT) WIRE CONNECTIONS HEAD TIGHTENED NUT TIGHTENED SCREW SIZE SLOTTED HEX OR SLOTTED HEX OR SLOTTED SOCKET CAP MACHINE...

  • Page 82: Sequence Of Tasks

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 4-B: Torque And Minimum Yield Strength For Mechanical Connections (Using Hex Head Cap Screws) MINIMUM YIELD CAP SCREW DIAMETER TORQUE (FT-LB) UNRC STRENGTH (PSI) 57,000 3/16 57,000 57,000 7/16 57,000...

  • Page 83: Step D: Controller And Lvd Set-Up

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 To ensure personnel safety and equipment protection use appropriate equipment during handling of crates and uncrated equipment. Use the equipment weights and dimensions, given in Section 2, as a guideline for choosing material handling tools.
  • Page 84 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 voltage of 42.5 +/- 0.5 volts. To provide a disconnect voltage of 40.5 +/- 0.5 volts, plug the jumpers across pins 2 and 3 of their respective connectors. Refer to the ECS controller manual for acceptance testing procedures for the LVD/Fuse circuit pack and the associated LVD/R option.

  • Page 85: Step G: Load Wiring

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 the plant framework after all connections have been made at the plant bus bars. Reinsert all fuses in LVD/Fuse Board. Match the fuse ratings and positions as indicated on the distribution cover panel.

  • Page 86: Figure 4-1: Typical Floor Mounting Detail

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 equipment. A label is provided on the dc distribution cover that may be marked to indicate each load breaker's use. Before proceeding, verify that all load circuit breakers are in the OFF position.

  • Page 87: Figure 4-2: Floor Mounting Template, Vr Battery Installation (All Dimensions Are Given In Inches)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Fig. A Foot Print for Lists 31, 32, 43, 44 (See Floor Anchor Loc. Table) * Overall Dimension including Retainers and Covers FRONT 2.00 2.00 18.20 3.85 3.85 25.90 * Fig. B Foot Print for Lists 1, 2, 41, 42 (See Floor Anchor Loc.

  • Page 88: Figure 4-3: Floor Mounting Template, 12Ir125 Battery Installation (All Dimensions Are Given In Inches)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 2.28 FRONT 2.00 2.00 24.55 REF 3.85 3.85 32.25 * * Overall Dimension including Retainers FLOOR ANCHOR LOCATION TABLE LIST PRIMARY ALTERNATE * FIGURE A1, B1, C1 A2, B2, C2 A1, B1...

  • Page 89: Figure 4-4A: Lvd/Fuse Board (Bad1) Jumper Locations

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 J505.1 J505.2 P506 P505.2 P507 P505.1 P502 P501 LVD/FUSE BOARD P504 E501 E502 E503 Figure 4-4a: LVD/Fuse Board (BAD1) jumper locations DO NOT PLACE ANY JUMPERS/CONNECTORS ON J505.1 OR 505.2 P506 P505.2...

  • Page 90: Step H: Initial Charge

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Jumper (For Factory Setting See Table "S" and Note 8) P506 SW500 P507 P501 P502 B1D1 LVD / FUSE BOARD SD-82678-02 P504 E501 P510 F500 1 1/3 A E502 E503 General Path...

  • Page 91: Installation Procedures For Plant Growth

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 powering up instructions as provided in the associated load equipment documentation. Connect all loads, one at a time, by turning on the load circuit breakers. If a circuit breaker trips immediately when turned on, this may be due to inrush current and does not necessarily indicate a fault condition.
  • Page 92 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 panel. Remove all jewelry before working in this area. Use insulated tools only. CAUTION: Accidentally or intentionally turning a circuit breaker off may affect service to load equipment. Take care not to disturb load-carrying circuits.

  • Page 93: Installing Thermal Compensation Unit In Existing Plant

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Installing The 216A ECS Thermal Compensation Unit described in Section 2 can be retrofitted into a J85500D-x battery plant. The thermal kit (Comcode 847618105) contains the circuit packs, wiring and compensation hardware to monitor one string of batteries.Read the instructions...
  • Page 94 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 5. Repeat steps 1-3 for additional battery strings. WARNING: The batteries will be disconnected from the Load Bus during the replacement of the LVD/FUSE Board (Steps 7 - 13). If commercial power fails during this procedure, -48VDC will be lost to the using equipment.
  • Page 95 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Note: Step 13 will cause the LVD/R Contactor to CLOSE. 13. Reconnect the following connectors in order listed below: P502 to J502 P506 to J506 P501 to J501 P504 to J504 Quick Connect to E501 14.

  • Page 96: Test Procedure

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Table 4-D: SW500 Reference Conditions 216A Status Plant Voltage Compensation Margin level Compensation Temperature in degrees Celsius enabled +75 to SW500.2 SW500.4 0 - 25 25 - 53 53 - 75 <65...

  • Page 97: Figure 4-6: 216A Battery Thermal Compensation

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 5. Observe the following steps: A minor fuse alarm (MNF) should be issued at approximately the same time that the yellow LED on the 216A Control Unit is turned on which should correspond to a two-volt drop in the float voltage.

  • Page 98: Figure 4-7: Door Assembly

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 900633504 Nut #6-32 E/W Lock Washer 107590200 Ckt Pack BID1 901200089 Standoff LCCBS-TM-601 ( 6 Places) 847631371 Cover, BID1 Figure 4-7: Door assembly CU216A Thermal Compensation Module BATTERY THERMAL Lucent COMPENSATION...

  • Page 99: Figure 4-9: 216A Battery Thermal Compensation Control Unit Installed On Frame

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 107617516 216A Control Unit (See Fig. 4-6) 847312592 801724857 Bracket SCR, 1/4-20 x 5/8 901252726 Screw, 10-32 x 7/16 E/W Lock Washer (2 Places) P512 To Next 216A or Terminator Plug if Last Module...

  • Page 100: Figure 4-10: Terminal Block Assembly

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Mates with P1 on 216A Control Unit 847589900 Terminal Board Assembly 847307410 Temp. Sensor 24 Ga. Cable Assy. (1 per Temp Sensor) (10 Ft. Long) Shield #8 (BK) (BK) Temp. Temp.

  • Page 101: Maintenance

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J855003D-3 Maintenance Controls and Operating controls and indicators on the battery plant are listed below. Indicators • Controller LEDs and switches (see Controller Manual) • Rectifier LEDs and switches (see Rectifier Manual) •...

  • Page 102: Troubleshooting

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J855003D-3 position. A circuit breaker which is supplying a load may be turned off manually, but this may affect service to the load. If a breaker has tripped off (the handle will be between the ON and OFF positions), the overcurrent problem should be cleared before restoring power to the load and resetting the breaker.

  • Page 103: Open Distribution Breaker

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J855003D-3 Troubleshooting Table 5-A provides a list of observable trouble conditions, their possible causes and the necessary corrective action for each cause. The table is organized by the subsystem in which the trouble is observed.

  • Page 104: Repair And Replacement

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J855003D-3 3. A circuit breaker may fail such that it cannot be reset. Replace a failed distribution breaker as described below, “Load Circuit Breaker Replacement.” Red LVD OPEN The Red LVD OPEN LED indicates that the LVD Contactor is LED Lit de-energized, i.e.
  • Page 105 Lucent Technologies Lineage ® 2000 ECS Battery Plant J855003D-3 Load Circuit STEP A: Obtain a replacement circuit breaker. See below, Breaker “Spare Parts.” Replacement STEP B: Verify that the faulty breaker is in the OFF position. STEP C: Loosen the 1/4 turn fasteners and open the dc distribution cover.

  • Page 106: Lvd/R Contactor Replacement

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J855003D-3 STEP J: Note that Fuse Alarm Major (MJF) and its associated alarms have retired. LVD/R The following assumptions are made: Contactor Replacement • Contactor coil has failed • The contactor is open •...

  • Page 107: Lvd/Fuse Board (Cp5) Replacement

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J855003D-3 LVD/Fuse Board Procedure: (Refer to Figure 4-4) (CP5) Replacement 1. Open distribution panel. 2. Unplug the following connectors from the LVD/Fuse Board. Leave the cables dressed. P502 from J502 P506 from J506...
  • Page 108 Lucent Technologies Lineage ® 2000 ECS Battery Plant J855003D-3 In addition to these items, any piece part may be ordered that is identified in the assembly views and stocklist on the J85500D-3 drawing. When ordering, please specify the Description and Comcode as shown in the stocklist.

  • Page 109: Product Warranty

    ® Lucent Technologies Lineage 2000 ECS Battery Plant J85500D-3 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good;...
  • Page 110 ® Lucent Technologies Lineage 2000 ECS Battery Plant J85500D-3 WARRANTY PERIOD Repaired Product Product Type New Product or Part* Central Office Power 24 Months 6 Months Equipment** *The Warranty Period for a repaired Product or part thereof is as listed or, in the case of Products under Warranty, is the period listed or the unexpired term of the new Product Warranty Period, whichever is longer.
  • Page 111 Customer’s sole and exclusive remedy shall be Seller’s obligation to repair, replace, credit, or refund as set forth above in this warranty. Copyright © 1998 Lucent Technologies All Rights Reserved Printed in U.S.A. Issue 5 January 1999...

  • Page 113: Safety

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Safety Safety Please read and follow all safety instructions and warnings before installing, maintaining, or repairing the power system. Statements Reference the individual module product manuals for additional safety statements specific to the modules.
  • Page 114 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 manufacturer using only the connector manufacturer's recommended tooling or tooling approved for that connector. If the proper connector for the country of installation is not provided, obtain appropriate connectors and follow manufacturer's and all local requirements for proper connections.

  • Page 115: Warning Statements And Safety Symbols

    Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 Warning Statements And Safety Symbols This symbol identifies the need to refer to the equipment instructions for important information. These symbols (or equivalent) are used to identify the presence of hazardous ac mains voltage.
  • Page 116 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 The symbols may sometimes be accompanied by some type of statement; e.g., “Hazardous voltage/energy inside. Risk of injury. This unit must be accessed only by qualified personnel.” When working on or using this type of equipment, the following precautions should be noted: •...
  • Page 117 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 One of these two symbols (or equivalent) may be used to identify the presence of rectifier and battery voltages. The symbol may sometimes be accompanied by some type of statement, for example: “Battery voltage present.
  • Page 118 Lucent Technologies Lineage ® 2000 ECS Battery Plant J85500D-3 These symbols are used to identify the safety earth ground or bonding point for the equipment. 7 - 6 Safety Issue 5 January 1999...

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