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Lucent Technologies LINEAGE 2000 Lucent Product Manual

Lucent Technologies LINEAGE 2000 Lucent Product Manual

Battery plant
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Product Manual
H569-416
167-790-055
Comcode 107070542
Issue 2
August 1996
©1996 Lucent Technologies
All Rights Reserved
Printed in U.S.A.
600-Ampere, -48-Volt
Notice:
Every effort was made to ensure that the information in this
document was complete and accurate at the time of printing.
However, information is subject to change.
Lucent Technologies
LINEAGE
ECS Battery Plant
®
2000

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  • Page 1 ECS Battery Plant Notice: Every effort was made to ensure that the information in this document was complete and accurate at the time of printing. However, information is subject to change. ©1996 Lucent Technologies All Rights Reserved Printed in U.S.A.

  • Page 2: Table Of Contents

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table of Contents 1 Introduction Technical Support 1 -2 USA, Canada, Puerto Rico, and the US Virgin Islands 1 -2 Central and South America 1 -3 Europe, Middle East, and Africa...
  • Page 3 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Charge Capacity and Recharge Time 3 - 9 Battery String Voltage Drop and Balancing 3 - 10 Battery Size versus Voltage Drop 3 - 11 Calculating Voltage Drop 3 - 13...
  • Page 4 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Red “LVD OPEN” LED Lit 5 - 5 Yellow “LVD FAIL” LED Lit 5 - 5 Blown Fuse on CP5 5 - 5 Repair and Replacement 5 - 5 Load Circuit Breaker Replacement...
  • Page 5 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 List of Figures Figure 1-1: Lineage 2000 ECS Battery Plant (Model H569-416) 1 -4 Figure 2-1: Block Diagram of Typical Battery Plant 2 - 4 Figure 2-2: Typical ECS Battery Plant System Block...
  • Page 6 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 List of Tables ® Table 2-A: Lineage 2000 Battery Plant Specifications (Model H569-416) 2 - 1 Table 3-A: Initial Load Drain Information 3 - 6 Table 3-B: Anticipated Future Load Drain Information...

  • Page 7: Introduction

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Introduction ® The Lineage 2000 family name of premier energy system products is globally recognized as the right choice for the ultimate in systems performance and reliability. Selecting this product brings the Lucent Technologies commitment to product and service excellence to your own telecommunications system.

  • Page 8: Technical Support

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 ® is achieved by adding Lineage 2000 50-ampere, -48-volt rectifiers to rectifier shelf assemblies. Growth in distribution is achieved by adding plug-in type circuit breakers (10 through 60 amperes) to distribution panels. Adding functionality to the...

  • Page 9: Usa, Canada, Puerto Rico, And The Us Virgin Islands

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Central and If you need product technical support, contact your local Field South America Support/Regional Technical Assistance Center or contact your sales representative who will be happy to discuss your specific needs.

  • Page 10: Figure 1-1: Lineage 2000 Ecs Battery Plant (Model H569-416)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 or drawing number for drawings. Contact your regional customer service organization or sales representative for information regarding spare parts. LINEAGE 2000 ECS Distribution Panel FAIL LVD/R OPEN ECS Controller SR 100/24V...

  • Page 11: Product Description

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Product Description Plant Specifications ® Table 2-A: Lineage 2000 Battery Plant Specifications (Model H569-416) Input Voltage 180-264 Vac (208/220/240 Vac nominal) Input Frequency 47-63 Hz (50/60 Hz nominal) Operating Voltage 40-60 Vdc (48 Vdc nominal) Float Voltage 47-58.5 Vdc (48 Vdc nominal)
  • Page 12 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 ® Table 2-A: Lineage 2000 Battery Plant Specifications (Model H569-416) Type: KS23616 Circuit Breakers Ratings: 3, 5, 10, 15, 20, 30, 45, 60 amperes Type: KS22010, optional Type: Studded bus bar, accepts double-hole terminal...

  • Page 13: Typical Battery Plant Description

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 ® Table 2-A: Lineage 2000 Battery Plant Specifications (Model H569-416) Electrostatic discharge IEC 801-2 Level 5 (15 KV) at 40% relative humidity Radiated/ Conducted Emissions FCC Level A Electromagnetic immunity 10V/m over the range of 20 to 2000 MHz Notes: 1.

  • Page 14: Ecs Battery Plant Physical Description

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 DC Distribution: provides overcurrent protection, connection points for the using equipment, and bus bars used to interconnect the rectifiers, batteries, plant shunt, and dc distribution. DC POWER PLANT DC-DC CONVERTER RECTIFIER...

  • Page 15: Rectifier

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 The ECS battery plant is designed as a totally integrated energy system package in which modular front-access design facilitates installation and growth. One standard equipment bay will ® accommodate a maximum of 12 Lineage 2000 SR Series -48- ®...

  • Page 16: Controller

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 design of the rectifiers reduces installation time to minutes, permitting easy growth and maintenance without service interruption. ® The Lineage 2000 SR Series 50 ampere rectifiers operate over 208/240 Vac 50/60 Hz nominal single phase input range without any necessary tap changes.

  • Page 17: Distribution Bus Bars

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 DC Distribution The ECS dc distribution is shown in Figure 2-3. The distribution contains the plant charge and discharge bus bars, battery bus, distribution bus, circuit breaker bus, positive and negative rectifier bus, plant shunt, optional LVD/R contactor, fuse panel and circuit breaker panels.
  • Page 18 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 separate the load circuits from the rectifiers, thus enabling the rectifiers to begin powering the load as soon as ac power is restored. The LVD/R option consists of the LVD/R Contactor, circuitry on the CP5 Fuse Board and associated wiring.
  • Page 19 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Circuit Breakers: The KS23616 circuit breaker is available in 3, 5, 10, 15, 20, 30, 45 and 60 ampere ratings. These are plug-in rather than screw-mounted breakers. The 45- and 60-ampere circuit breakers take up two positions on the panel.

  • Page 20: Figure 2-3: Ecs Distribution Bus Bars

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Discharge Circuit Return Bus To Loads Breaker Battery Bus LVD/R (K1) To Loads Strap LVD Bus To Loads Plant Shunt Charge Return Distribution Negative Positive Rectifier Rectifier To Rect. Shelves Figure 2-3: ECS Distribution Bus Bars...

  • Page 21: Figure 2-4: Low Voltage Disconnect/Reconnect

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Battery Bus LVD/R Contactor Auxiliary Switch (K1) (See Side View) LVD Bus Front View Side View Figure 2-4: Low Voltage Disconnect/Reconnect Contactor (K1) Issue 2 August 1996 Product Description 2 - 11...

  • Page 22: Figure 2-5: Ecs Dc Distribution Panel (Front View)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 LINEAGE 2000 FAIL LVD/R OPEN Figure 2-5: ECS DC Distribution Panel (Front View) 2 - 12 Product Description Issue 2 August 1996...

  • Page 23: Figure 2-6: Ecs Dc Distribution Panel (Front Door Removed)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 DO NOT EXCEED 300 AMPERE LOAD PER BUS BAR DO NOT EXCEED 300 AMPERE LOAD PER BUS BAR DO NOT EXCEED 300 AMPERE LOAD PER BUS BAR DO NOT EXCEED 300 AMPERE LOAD PER BUS BAR...

  • Page 24: Figure 2-7: Plug-In Circuit Breaker Mounting

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 TO LOAD TERMINAL BLOCK FOR LOAD CONNECTIONS (LINE) (ALARM) NORMALLY OPEN AUXILIARY CONTACT (LOAD) Figure 2-7: Plug-In Circuit Breaker Mounting 2 - 14 Product Description Issue 2 August 1996...

  • Page 25: Engineering, Planning & Ordering

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Engineering, Planning & Ordering Lucent Technologies offers a wide variety of engineering services that range from complete telecommunications installations to custom modifications of in-place equipment. For more information on the type of services that best meet your engineering needs, contact your Lucent Technologies account executive.

  • Page 26: General Engineering Calculations

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 General The using system, also referred to as the LOAD EQUIPMENT, determines many characteristics of the power equipment. Engineering Service and maintenance strategies also affect the selection of Calculations power equipment. This paragraph describes, through the following topics, the types of basic power specifications and how they may be determined.
  • Page 27 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Battery Plant Battery plant operating voltage is directly related to the Voltage recommendations of the battery manufacturer. These recommendations must include: • the steady-state voltage for maximum life or FLOAT VOLTAGE, •...
  • Page 28 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 If yes, the maximum recharging voltage per cell: ____ volts i. Maximum initial charging voltage per cell: ____ volts j. Number of cells per string: ____ Multiply the number of cells per string (j) by the voltages (f), (g) and (h) to find the values for (k), (l) and (m), respectively.

  • Page 29: Reserve Capacity

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 LIST 1 drain: the average “busy-hour” current during normal plant operation (i.e., at float voltage). This value is used to size batteries and rectifiers. LIST 2 drain: the peak current under worst case conditions of voltage, traffic, etc.

  • Page 30: Table 3-A: Initial Load Drain Information

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table 3-A: Initial Load Drain Information Load Circuit List 1 (Amps) List 2 (Amps) Battery Plant Total 3 - 6 Engineering, Planning & Ordering Issue 2 August 1996...

  • Page 31: Table 3-B: Anticipated Future Load Drain Information

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table 3-B: Anticipated Future Load Drain Information Load Circuit List 1 (Amps) List 2 (Amps) NC, C, or A* Battery Plant Total * NC = No Change; C = Changed; A = Added Issue 2 August 1996 Engineering, Planning &...

  • Page 32: Table 3-C: Reserve Capacity

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table 3-C lists reserve time practices which have been used in some telecommunications applications where maintaining power to the load is critical. The figures are not intended to be guidelines except in the absence of any specified customer practices.
  • Page 33 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Charge Capacity For all but batteryless applications, rectifier capacity must be and Recharge provided specifically for the recharging of batteries. This Time rectifier capacity must be engineered into the plant in addition to that required to power the load under normal or float conditions.
  • Page 34 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 • At least one on-line spare rectifier must be included in the plant for increased reliability. • Any on-line spares must be the same size as the largest rectifier size in the plant.

  • Page 35: Battery Size Versus Voltage Drop

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 To both minimize AND equalize voltage drops to parallel strings, the largest practical wire size should be selected for the most distant battery string. The cable sizes for the strings nearer to the DC distribution are then selected so that the drop in each is roughly the same as that for the most distant string.
  • Page 36 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 additional batteries. Finding the exact optimum combination of cabling and batteries involves iterative calculations. Some using systems, such as electronic switching systems or transmission systems, dictate maximum allowable voltage drops, thus simplifying the calculations.

  • Page 37: Calculating Voltage Drop

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Calculating A useful formula to relate voltage drop, cable length and cable Voltage Drop size is: VD = (K x I x L) / CM, or CM = (K x I x L) / VD...

  • Page 38: Lineage 2000 Engineering Specifics

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 maximum allowable operating temperature for each wiring method. For instance, for the maximum temperature for Type RHW wire is 75°C (167°F). The current that will result in that temperature (i.e., the ampacity) is less when the ambient air temperature is higher and also when conductors are bundled or side-by-side.
  • Page 39 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 ® Rectifier Sizing The Lineage 2000 SR 50 ampere, -48 volt switched-mode ® rectifier is currently available with the Lineage 2000 ECS Battery Plant. The maximum number of rectifiers per plant is twelve.
  • Page 40 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 different vendors of the same capacity battery. Floor loading restrictions may limit stacking of batteries. Structural limitations of the building must be clearly understood before selecting a battery arrangement. See paragraph “Floor Plan Data” for more information on floor loading.
  • Page 41 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Batteries must be engineered per the manufacturer's instructions. Shelf-mounted batteries, offered by some suppliers, may be integrated into a frame line-up with the ECS battery plant. Most other vendor's batteries, however, are designed for mounting on stands that require special floor plan arrangements.

  • Page 42: Table 3-D: Field Wiring Specifications

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 larger wire size requirements. Table 3-D specifies the equipment, the terminal lug requirements, the maximum wire size to be terminated directly without H taps, the terminal lug center spacing, the crimp tool to use, the required fasteners, and provisioning information.

  • Page 43: Table 3-E: Lug And Hardware Ordering Codes

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table 3-E: Lug And Hardware Ordering Codes Available Double Hole Terminal Lugs Flex WP-91412 Comcode Bolt Size Centers Class B Class 1 List 405356171 R5473 405348178 406021626 405347519 Blue 405347576 Grey...
  • Page 44 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 For nontypical ECS configurations where the supplementary bays are not located adjacent to the initial bay, battery cables must be engineered. Five sizes of plug-in circuit breakers are available for dc distribution overcurrent protection.
  • Page 45 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Step K: Calculate the minimum wire size for each battery feeder in Table 3-B to meet the voltage drop requirements outlined in paragraphs “Battery Size versus Voltage Drop” and “Calculating Voltage Drop.”...

  • Page 46: Table 3-F: Feeder Current Size

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table 3-F: Feeder Current Size MINIMUM WIRE GAUGE SELECTED CIRCUIT LIST 2 WIRE BREAKER (VOLTAGE NUMBER DRAIN GAUGE RATING (AMPACITY) DROP) 3 - 22 Engineering, Planning & Ordering Issue 2 August 1996...

  • Page 47: Table 3-G: Minimum Wire Gauge (Ampacity) - All Strings

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table 3-G: Minimum Wire Gauge (Ampacity) - All Strings String Number Minimum Wire Gauge Selected Wire Gauge Low-Voltage Low-voltage BATTERY disconnect/reconnect is available as an Disconnect/ option on the ECS plant. For this feature, two disconnect levels Reconnect are available: 40.5 and 42.5 volts.
  • Page 48 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 necessary instructions to the installer for the controller set-up. Refer to the J85501D-2 controller drawing and the Controller Manual for details. Alarm System The standard ECS controller is equipped with connection points Interface for a variety of battery plant alarms.

  • Page 49: Figure 3-1: Ecs Appearance Package Option

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 LINEAGE 2000 FAIL LVD/R OPEN Figure 3-1: ECS Appearance Package Option Issue 2 August 1996 Engineering, Planning & Ordering 3 - 25...

  • Page 50: Planning

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Planning The equipment specified in the previous paragraph will affect various other systems within the building that serve more than just the battery plant. Some of these common systems are ac distribution, cabling, air-conditioning and ventilation and the building structure itself.

  • Page 51: Ordering

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Cable Rack and To help plan for the routing and support of battery plant cabling, Routing typical arrangements are shown on the H569-416 drawing. Grounding The ECS battery plant is designed for compatibility with most grounding systems.
  • Page 52 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 • 364A Power Unit • 113B Control Unit The vintage or version of coded apparatus is controlled by a SERIES NUMBER. The series number may be appended to the apparatus code for a complete description of the product, but is not necessary because only the latest vintage is orderable at any given time.

  • Page 53: J-Drawings

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 A J-, ED- or H-coded piece of equipment is controlled by a standard drawing of the same number. This drawing contains the descriptions of the optional configurations, manufacturing assembly information and any additional details for engineering or field installation.
  • Page 54 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 (1) Title Block: This contains the official drawing title, including the input and output, if any. The title is NOT required for ordering purposes. Also included in the title block are the J- code and the issue number.
  • Page 55 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 (5A) List numbers: The ordering codes for product features are called Lists. They may be numbers, letters or combinations thereof. A list describes a collection of parts which are (1) assembled and packaged per the assembly views and stocklist of the J-drawing and (2) wired per the referenced figures of the T- drawing.
  • Page 56 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 (5D) Wiring Options: If portions of the wiring are connected differently among the Lists, those differences are indicated by T- drawing Wiring Options. (5E) Apparatus Options: When circuit components differ from one List to another, these differences are indicated by Apparatus Options on the T-drawing.
  • Page 57 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 assembly views, clerical error corrections and part number changes. The Issue number and date always FOLLOW the list of changes. Issue 2 August 1996 Engineering, Planning & Ordering 3 - 33...

  • Page 58: Figure 3-2: Typical J-Drawing A-Sheet

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Figure 3-2: Typical J-Drawing A-Sheet 3 - 34 Engineering, Planning & Ordering Issue 2 August 1996...

  • Page 59: T-Drawings

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 T-drawings T-drawings are used to show wiring details, such as wire colors, gauges, and routing, which cannot be conveniently shown in assembly views of the J-drawing. T-drawings are similar in format to J-drawings, with cover sheets and assembly sheets.
  • Page 60 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 derived directly from those defined on the SD-drawing, using the same lettering scheme (see below). Options which are found on the T-drawing, but not on the SD, always include the prefix H.
  • Page 61 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 G-sheets show Cabling Diagrams (CADs), define terminal designations and wiring for installer connections. This information is duplicated in the Installer Figures of the T- drawing. H-sheets are included in some SD-drawings to provide Block Diagrams (BDs) that are helpful in understanding complex circuits.

  • Page 62: Installation

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Installation General As mentioned at the beginning of Section 3, Lucent Technologies offers complete engineering and installation service that result in turn-key plant operation. Contact your Lucent Technologies Energy Systems account executive for further information on the complete range of installation services available from Lucent Technologies.

  • Page 63: Installation Tools And Test Equipment

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Installation The following tools and test equipment are required for battery plant installation and testing. Tools And Test Equipment a. Equipment to handle shipping containers, remove framework from shipping containers, and erect framework into final position.

  • Page 64: Sequence Of Tasks

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 3. All dc leads should be separated wherever possible from ac leads to minimize electrical noise transmitted to the load. 4. Pair the battery potential lead with the associated return lead of a given circuit for as much of the run as possible.

  • Page 65: Table 4-A: Minimum Torque For All Electrical Connections

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table 4-A: Minimum Torque For All Electrical Connections TORQUES - LB-IN OR (LB-FT) Wire Connectors Head Tightened Nut Tightened Slotted Slotted Hex or Slotted Hex or Machine or Screw Size Machine...

  • Page 66: Table 4-B: Torque And Minimum Yield Strength For Mechanical Connections

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table 4-B: Torque and Minimum Yield Strength for Mechanical Connections (Using Hex Head Cap Screws Grade 2 Cap Screw Minimum Yield Torque (Ft-Lb) Diameter Strength (PSI) UNRC 57,000 3/16 57,000 57,000...
  • Page 67 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table 4-C: Installation Reference Documents Step Procedure Reference Document* Unpacking, Handling H569-416 Drawing and and Frame Installation Installation Template Load Turn Up Load Equipment Instructions Converter Shelf Assembly Installation Converter Plant Manual...
  • Page 68 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Check and set the low-voltage disconnect/reconnect, if provided, at the desired voltage level. See Figure 4-4 for the location of the disconnect voltage select jumpers, J505.1 and J505.2 on CP5 Fuse Board. Plug these jumpers across pins 1 and 2 of their respective connectors to provide a disconnect voltage of 42.5 +/-0.5 volts.

  • Page 69: Figure 4-1: Dc Distribution Cable Layout

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Figure 4-1: DC Distribution Cable Layout 4 - 8 Installation Issue 2 August 1996...

  • Page 70: Figure 4-2: Typical Floor Mounting Detail

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 844218784 Hold Down Plate (2 Places) 405889254 Floor Anchor Bolt 12 Millimeter, Part Number 0003266520 (Hilti) (4 Places) 841628571 Hold Down Washer (4 Places) Framework Base Floor Covering Note: Use 3/4 Inch Drill for Floor Anchor Bolts.

  • Page 71: Figure 4-3: Floor Mounting Template

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Figure 4-3: Floor Mounting Template 4 - 10 Installation Issue 2 August 1996...

  • Page 72: Figure 4-4: Lvd/Fuse Board (Cp5) Jumper Locations

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 J505.2 J505.1 P502 P506 P505.2 P507 P505.1 GENERAL P508 PATH OF CABLE P501 LVD/FUSE BOARD BCB4 (CIRCUIT SIDE) P504 TB501 Figure 4-4: LVD/Fuse Board (CP5) Jumper Locations Issue 2 August 1996...
  • Page 73 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Step G - Load Wiring: Open the dc distribution cover panel by turning the two 1/4 turn fasteners located on the front of the panel and remove the circuit breaker panel covers and discharge return cover.
  • Page 74 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Step H - Battery Connections, Disconnect Installation & Test: Remove all fuses from CP5 Fuse Board. Confirm that the output circuit breakers of all rectifiers and all distribution breakers are open.

  • Page 75: Installation Procedures For Plant Growth

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Step I - Controller Test Follow the controller test procedure given in the ECS controller manual to complete the steps below. 1. Test Enable/disable equalize charge feature. 2. Test Enable/disable rectifier restart feature.
  • Page 76 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 • increased battery capacity • additional load circuits Procedures for adding controller features, rectifiers and batteries to an operating plant are described in the installation sections of the associated subsystem manuals. The procedure to add load circuits, since they are part of the dc distribution subsystem, is described below.
  • Page 77 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 • If a spare circuit breaker is already plugged in the next available position, verify that the breaker is OFF. • If a new breaker must be added, switch it to the OFF position.

  • Page 78: Maintenance

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Maintenance Controls and Operating controls and indicators on the battery plant are listed below. Indicators Controller and Operating controls and indicators for the controller and rectifier Rectifier include switches and LEDs described in the Product Manuals for these units.

  • Page 79: Troubleshooting

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 DC Circuit Circuit breakers CB1 through CB63 are located in the dc Breakers distribution. Any circuit breaker in the battery plant is ON (or closed) when the handle is in the Up position, and OFF (or open) in the Down position.

  • Page 80: Figure 5-1: Fuse Designation And Function For Lvd/Fuse Board (Cp5)

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Figure 5-1: Fuse Designation and Function for LVD/Fuse Board (CP5) Issue 2 August 1996 Maintenance 5 - 3...

  • Page 81: Open Distribution Breaker

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Table 5-A: Troubleshooting Observed Condition Probable Cause Procedure # Controller Red or yellow LEDs lit No LEDs or Display lit Meter inaccuracy Office alarms issued See “Troubleshooting” in Controller Manual False alarms issued...

  • Page 82: Blown Fuse On Cp5

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 3. A circuit breaker may fail such that it cannot be reset. Replace a failed distribution breaker per procedure “Load Circuit Breaker Replacement” below. Red “LVD The Red “LVD OPEN” LED indicates that the LVD Contactor OPEN”...
  • Page 83 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Load Circuit Step A: Obtain a replacement circuit breaker. See Section 5.4, Breaker Spare Parts. Replacement Step B: Verify that the faulty breaker is in the OFF position. Step C: Loosen the 1/4 turn fasteners and open the dc distribution cover.

  • Page 84: Lvd/R Contactor Replacement

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Step J: Turn on the load circuit breaker. If the circuit breaker trips immediately when turned on, this may be due to inrush current and does not necessarily indicate a fault condition.
  • Page 85 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 5. Reconnect quick connect leads to new contactor and then mount new contactor using hardware from Step 4. 6. Plug P501 into J501 on LVD/Fuse board (CP5) and verify that contactor closes.

  • Page 86: Spare Parts

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 P506 to J506 P501 to J501 P504 to J504 TB501 to J501 9. Close distribution door. Spare Parts The following equipment may be ordered as spare parts. For exact ordering codes, refer to recommended spares information on the H569-416 drawing.

  • Page 87: Product Warranty

    Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good;...
  • Page 88 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 B. The Warranty Period listed below is applicable to Seller’s Manufactured Products furnished pursuant to this Agreement, unless otherwise stated: Warranty Period Repaired Product Product Type New Product or Part* Central Office...
  • Page 89 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 responsibility, at its expense, to make the Cable and Wire Products accessible for repair or replacement and to restore the site. Products returned for repair or replacement will be accepted by Seller only in accordance with its instructions and procedures for such returns.
  • Page 90 Lucent Technologies Lineage ® 2000 ECS Battery Plant H569-416 Copyright © 1996 Lucent Technologies All Rights Reserved Printed in U.S.A. 6 - 4 Product Warranty Issue 2 August 1996...

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