Lucent Technologies Lineage 2000 ECS Battery Plant Product Manual
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Lucent Technologies Lineage 2000 ECS Battery Plant Product Manual

Lucent Technologies Lineage 2000 ECS Battery Plant Product Manual

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®
Lineage
2000
1200A, +24V
ECS Battery Plant
J85500E-2
Product Manual
Select Code 167-790-038
Comcode 107044778
Issue 7
October 1998
© 1998 Lucent Technologies

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  • Page 1 ® Lineage 2000 1200A, +24V ECS Battery Plant J85500E-2 Product Manual Select Code 167-790-038 Comcode 107044778 Issue 7 October 1998 © 1998 Lucent Technologies...
  • Page 3 1200A, +24V ECS Battery Plant Notice: Every effort was made to ensure that the information in this document was complete and accurate at the time of printing. However, information is subject to change. © 1998 Lucent Technologies All Rights Reserved Printed in U.S.A.

  • Page 5: Table Of Contents

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table of Contents 1 Introduction J85500E-2 2 - 1 Applications 2 - 1 Configurations 2 - 1 Customer Training 2 - 3 Customer Service 2 - 3 Technical Support 2 - 3...
  • Page 6 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Calculating Voltage Drop 3 - 13 Conductor Ampacity 3 - 13 Overcurrent Protection 3 - 14 Engineering 3 - 14 Rectifier Sizing 3 - 14 Battery Sizing 3 - 15 Initial and Supplementary Bays...
  • Page 7 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Controller Test 5 - 13 Load Turn-up 5 - 13 Converter Shelf Assembly 5 - 13 Installation Procedures for Plant Growth 5 - 14 Adding a Load Circuit 5 - 14 6 Maintenance...
  • Page 9 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 List of Figures Figure 1-1: Lineage® 2000 ECS Battery Plant (Model J85500E-2) 2 - 2 Figure 2-1: Typical ECS Battery Plant System Block Diagram 2 - 2 Figure 2-2: ECS Distribution Bus Bars...
  • Page 11 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 List of Tables Table 2-A: J85500E-2 Battery Plant Specifications 2 - 14 Table 3-A: Initial Load Drain Information 3 - 6 Table 3-B: Anticipated Future Load Drain Information 3 - 7 Table 3-C: Reserve Capacity...

  • Page 13: Introduction

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Introduction J85500E-2 This product manual (Select Code 167-790-038) describes the ® Lineage 2000 Evolutionary Control System (ECS) Battery Plant, J85500E-2, which is shown in Figure 1-1. This member of the ECS family of battery plants operates from a nominal 208/240 Vac, 50/60 Hz source.

  • Page 14: Figure 1-1: Lineage 2000 Ecs Battery Plant (Model J85500E-2)

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 provides a -48-volt, 60-ampere source. An ac prewire feature is available as an option for easier installation at the customer site. The ECS battery plant is compatible with all flooded and valve regulated batteries that float within the range of 24 through 29 volts.

  • Page 15: Customer Training

    For other customers worldwide, contact your local field support center or your sales representative to discuss your specific needs. Product Repair Repair and return service is provided for Lucent Technologies customers around the world. For customers in the United States, and Return...
  • Page 16 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 conformance issues prior to customer ownership, contact your local customer service. 1 - 4 Introduction Issue 7 October 1998...

  • Page 17: Product Description

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Product Description ® ECS Battery The Lineage 2000 Evolutionary Control System (ECS) Battery Plant is shown in Figure 1-1. The ECS battery plant provides Plant Physical power for the using equipment as well as float and recharge Description capability for the battery reserve.

  • Page 18: Rectifier

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 1200 A DISCHARGE CHARGE SHUNT RETURN BUS RETURN BUS RECTIFIER RECTIFIER DISTRIBUTION BATTERY BATTERY STRING STRING BATTERY CHARGE TO OFFICE LOADS ALARMS OUTPUT VOLTS FLOAT LINEAGE 2000 TO OFFICE AMPS µP Lucent...

  • Page 19: Controller

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 status and alarm signals. The SR Series 100 ampere rectifier is both UL recognized and CSA certified. The rectifier status and alarm signals, ac input, and dc output are all connectorized. The rectifiers plug into a rectifier shelf assembly that accommodates a maximum of three individual 100 ampere rectifiers.

  • Page 20: Plant Shunt

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Distribution Bus The distribution bus bars include the charge return bus, Bars discharge return bus, battery bus, LVD bus, distribution bus, circuit breaker bus and positive and negative buses (See Figure 2-2). Battery strings are terminated to the battery bus and the charge return bus.

  • Page 21: Distribution Panels

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 RB voltage drops below a preset level, a comparator circuit on the CP5 Fuse Board senses the low voltage condition and removes power to the contactor. This opens the connection between the battery buses and LVD bus, disconnecting the batteries from the rectifiers and the load.

  • Page 22: Circuit Breakers

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 The second panel type can accommodate 21 KS23616 circuit breakers. Each bus bar in the panel is rated at 300 amperes in a 25°C ambient temperature. The unique plug-in panel and circuit breaker design makes installation and growth a snap.

  • Page 23: Figure 2-2: Ecs Distribution Bus Bars

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Discharge Circuit Return Bus To Loads Breaker Battery Bus LVD/R (K1) To Loads Strap LVD Bus To Loads Plant Shunt Charge Return Distribution Negative Positive Rectifier Rectifier To Rect. Shelves Figure 2-2: ECS Distribution Bus Bars...

  • Page 24: Figure 2-3: Low Voltage Disconnect/Reconnect

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Battery Bus LVD/R Contactor Auxiliary Switch (K1) (See Side View) LVD Bus Front View Side View Figure 2-3: Low Voltage Disconnect/Reconnect Contactor (K1) 2 - 8 Product Description Issue 7 October 1998...

  • Page 25: Figure 2-4: Ecs Dc Distribution Panel (Front View)

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 LINEAGE 2000 Lucent FAIL LVD/R OPEN Figure 2-4: ECS DC Distribution Panel (Front View) Issue 7 October 1998 Product Description 2 - 9...

  • Page 26: Figure 2-5: Ecs Dc Distribution Panel (Front Door Removed)

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 DO NOT EXCEED 300 AMPERE LOAD PER BUS BAR DO NOT EXCEED 300 AMPERE LOAD PER BUS BAR DO NOT EXCEED 300 AMPERE LOAD PER BUS BAR DO NOT EXCEED 300 AMPERE LOAD PER BUS BAR...

  • Page 27: Figure 2-6: Plug-In Circuit Breaker Mounting

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 TO LOAD TERMINAL BLOCK FOR LOAD CONNECTIONS (LINE) (ALARM) NORMALLY OPEN AUXILIARY CONTACT (LOAD) Figure 2-6: Plug-In Circuit Breaker Mounting Issue 7 October 1998 Product Description 2 - 11...

  • Page 28: Figure 2-7: Fps 693Aa Dc/Dc Converter

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 L u c e n t Figure 2-7: FPS 693AA DC/DC Converter 2 - 12 Product Description Issue 7 October 1998...

  • Page 29: Figure 2-8: Fps Power Plants

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Figure 2-8: FPS Power Plants Issue 7 October 1998 Product Description 2 - 13...

  • Page 30: Specifications

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Specifications Table 2-A: J85500E-2 Battery Plant Specifications Input Voltage 180-264 Vac (208/220/240 Vac nominal) Input Frequency 47-63 Hz (50/60 Hz nominal) Operating Voltage 20-30 Vdc (24 Vdc nominal) Float Voltage 24-29 Vdc (24 Vdc nominal)
  • Page 31 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 2-A: J85500E-2 Battery Plant Specifications Type: Studded bus bar, accepts double-hole terminal lugs, 1-inch centers Battery String Terminations Size: Terminates 4/0 AWG conductors Complement: 12 terminal lugs maximum, back to back...
  • Page 32 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 2-A: J85500E-2 Battery Plant Specifications Radiated/ Conducted FCC Level A Emissions Electromagnetic immunity 10V/m over the range of 20 to 2000 MHz Notes: 1.Specified at a plant voltage of 27.25 Vdc, 1200 amperes output, and nominal input voltages and frequencies.

  • Page 33: Engineering, Planning, And Ordering

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Engineering, Planning, and Ordering Introduction Lucent Technologies offers a wide variety of engineering services that range from complete telecommunications installations to custom modifications of in-place equipment. For more information on the type of services that best meet your engineering needs, contact your Lucent Technologies account executive.

  • Page 34: Load Equipment Voltage

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 • Load Equipment Voltage • Battery Voltage • Load Drain and Growth • Reserve Capacity • Charge Capacity and Recharge Time • Battery String Balancing • Voltage Drop Calculations • Conductor Sizing •...
  • Page 35 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Rectifier and load equipment voltage ranges are associated with typical battery voltage ranges. For batteryless plants, skip to the paragraph “Load Drain and Growth.” A Battery String consists of a number of battery cells connected in series to provide the desired plant operating voltage.
  • Page 36 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Compare these three calculated voltages, (k), (l) and (m), against the steady-state load equipment voltages (a), (b) and (c). If (l) is a higher voltage than (b), it may be desirable to provide the low-voltage battery disconnect/reconnect feature to prevent battery damage from deep discharge.
  • Page 37 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 operating plants. To determine the initial rectifier and battery needs, fill in the current drain information for all load circuits in the initial installation in Table 3-A. Use additional sheets, as needed.

  • Page 38: Table 3-A: Initial Load Drain Information

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 3-A: Initial Load Drain Information Load Circuit List 1 (Amps) List 2 (Amps) Battery Plant Total 3 - 6 Engineering, Planning, and Ordering Issue 7 October 1998...

  • Page 39: Table 3-B: Anticipated Future Load Drain Information

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 3-B: Anticipated Future Load Drain Information Load Circuit List 1 (Amps) List 2 (Amps) NC, C, or A* Battery Plant Total *NC = No Change; C = Changed; A = Added...

  • Page 40: Table 3-C: Reserve Capacity

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 3-C lists reserve time practices which have been used in some telecommunications applications where maintaining power to the load is critical. The figures are not intended to be guidelines except in the absence of any specified customer practices.
  • Page 41 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Charge Capacity For all but batteryless applications, rectifier capacity must be and Recharge provided specifically for the recharging of batteries. This Time rectifier capacity must be engineered into the plant in addition to that required to power the load under normal or float conditions.
  • Page 42 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Customer preference may dictate any combination of the following rectifier engineering conventions: • At least one on-line spare rectifier must be included in the plant for increased reliability. • Any on-line spares must be the same size as the largest rectifier size in the plant.

  • Page 43: Battery Size Versus Voltage Drop

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 To both minimize AND equalize voltage drops to parallel strings, the largest practical wire size should be selected for the most distant battery string. The cable sizes for the strings nearer to the DC distribution are then selected so that the drop in each is roughly the same as that for the most distant string.
  • Page 44 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 additional batteries. Finding the exact optimum combination of cabling and batteries involves iterative calculations. Some using systems, such as electronic switching systems or transmission systems, dictate maximum allowable voltage drops, thus simplifying the calculations. Lucent Technologies offers a computerized service to optimize the selection of cable sizes and battery capacity for any application.

  • Page 45: Calculating Voltage Drop

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 ac power, low-voltage disconnect/reconnect may not be necessary. Calculating A useful formula to relate voltage drop, cable length and cable Voltage Drop size is: VD = (K x I x L) / CM, or CM = (K x I x L) / VD...

  • Page 46: Engineering

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 the maximum temperature for Type RHW wire is 75°C (167°F). The current that will result in that temperature (i.e., the ampacity) is less when the ambient air temperature is higher and also when conductors are bundled or side-by-side.
  • Page 47 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 s. Determine the smallest whole number of rectifiers that will provide the normal (List 1) plant drain in Table 3-A: ____ t. Determine the smallest whole number of rectifiers that will provide the normal plus recharge current from Table 3-A and (q): ____ u.
  • Page 48 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Anticipated Growth. The growth pattern for the battery plant may dictate the battery size. It is usually easier to engineer and install additional strings of the same battery type and capacity as those already in place.
  • Page 49 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Cable and Load In this section, power cabling for the dc distribution and battery Breaker Sizing subsystems is covered, including the following subtopics. • Maximum and minimum wire gauge • Wire type •...

  • Page 50: Table 3-D: Field Wiring Specifications

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 3-D: Field Wiring Specifications Center Load Return Crimp Required Hardware Wire Space Side Side Hardware Provided Provided Size (inches) 3-50 A Single Double 12 AWG 10-32 Screw Crkt Brkr Hole Hole...

  • Page 51: Table 3-E: Lug And Hardware Ordering Codes

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 3-E: Lug And Hardware Ordering Codes Available Double Hole Terminal Lugs Flex Class WP-91412 Comcode Bolt Size Centers Class B List 405356171 R5473 405348178 406021626 405347519 Blue 405347576 Grey 40534 8202...
  • Page 52 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 The lengths of all load and battery conductors must be known before proceeding with this section. Use the following steps to record the wire and breaker sizes for each load feeder in Table 3-F.
  • Page 53 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 13. Indicate the larger size for each load feeder in the final column, “Selected Wire Gauge.” Note • Insulation on field wiring conductors should be rated no less than 75°C. Wire conductor size, determined by the formula above, should be no less than allowed by electrical codes for 75°C wire (regardless of insulation temperature...

  • Page 54: Table 3-F: Feeder Current Size

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 3-F: Feeder Current Size Minimum Wire Gauge Selected Circuit Breaker List 2 Drain Wire Gauge (Voltage Number Rating (Ampacity) Drop) 3 - 22 Engineering, Planning, and Ordering Issue 7 October 1998...

  • Page 55: Table 3-G: Minimum Wire Gauge (Ampacity)

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 3-G: Minimum Wire Gauge (Ampacity) - All Strings String Number Minimum Wire Gauge Selected Wire Gauge Low-Voltage Low-voltage BATTERY disconnect/reconnect is available as an Disconnect/ option on the ECS plant. For this feature, two disconnect levels Reconnect are available: 20.25 and 21.25 volts.
  • Page 56 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Refer to the J85501D-2 controller drawing and the Controller Manual for details. Alarm System The standard ECS controller is equipped with connection points Interface for a variety of battery plant alarms. The wiring from the controller alarm points to the local and remote reporting alarm systems is NOT provided with the battery plant.

  • Page 57: Figure 3-1: Ecs Appearance Package Option

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 LINEAGE 2000 Lucent FAIL LVD/R OPEN Figure 3-1: ECS Appearance Package Option Issue 7 October 1998 Engineering, Planning, and Ordering 3 - 25...

  • Page 58: Planning

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Planning The equipment specified in the previous section will affect various other systems within the building that serve more than just the battery plant. Some of these common systems are ac distribution, cabling, air-conditioning and ventilation and the building structure itself.

  • Page 59: Reference Material

    This system is reviewed in the following paragraphs. Coding and The two main categories of Lucent Technologies hardware are Terminology called Apparatus and Equipment. The battery plant ordering process primarily involves Equipment for the system and Apparatus for components and replacements.
  • Page 60 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 The vintage or version of coded apparatus is controlled by a Series Number. The series number may be appended to the apparatus code for a complete description of the product, but is not necessary because only the latest vintage is orderable at any given time.

  • Page 61: J-Drawings

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 An equipment option is identified by a number or letter called a List or a Group. J-coded equipment uses Lists, while ED-coded and H-coded products are equipped with Groups. For simplicity, the discussion that follows deals specifically with J-coded equipment.

  • Page 62: Figure 3-2: Typical J-Drawing A-Sheet

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Figure 3-2: Typical J-Drawing A-Sheet 3 - 30 Engineering, Planning, and Ordering Issue 7 October 1998...
  • Page 63 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 (1) Title Block. This contains the official drawing title, including the input and output, if any. The title is NOT required for ordering purposes. Also included in the title block are the J-code and the issue number.

  • Page 64: T-Drawings

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 thereof. A list describes a collection of parts which are: (1) assembled and packaged per the assembly views and stocklist of the J-drawing and (2) wired per the referenced figures of the T-drawing.
  • Page 65 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 (5D) Wiring Options. If portions of the wiring are connected differently among the Lists, those differences are indicated by T-drawing Wiring Options. (5E) Apparatus Options. When circuit components differ from one List to another, these differences are indicated by Apparatus Options on the T-drawing.
  • Page 66 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 changes. The Issue number and date always follow the list of changes. T-drawings T-drawings are used to show wiring details, such as wire colors, gauges, and routing, which cannot be conveniently shown in assembly views of the J-drawing.

  • Page 67: Sd-Drawings

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 options for connection alternatives and Apparatus options for component differences. Where possible, T-drawing options are derived directly from those defined on the SD-drawing, using the same lettering scheme (see below). Options which are found on the T-drawing, but not on the SD, always include the prefix H.

  • Page 68: Spare Parts

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 • G-sheets show Cabling Diagrams (CADs), define terminal designations and wiring for installer connections. This information is duplicated in the Installer Figures of the T-drawing. • H-sheets are included in some SD-drawings to provide Block Diagrams (BDs) that are helpful in understanding complex circuits.
  • Page 69 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Plant Assembly and Ordering J85500E-2 Drawing Controller Assembly and J85501D-2 Ordering Drawing Rectifier Assembly and J85702C-1 Ordering Drawing FPS Converter Assembly and J85500K-1 Ordering Drawing Plant Wiring Diagram T-82678-31 FPS Converter Wiring Diagram...

  • Page 71: Safety

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Safety Safety Please read and follow all safety instructions and warnings before installing, maintaining, or repairing the power system. Statements Reference the individual module product manuals for additional safety statements specific to the modules.
  • Page 72 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 manufacturer's recommended tooling or tooling approved for that connector. • If the proper connector for the country of installation is not provided, obtain appropriate connectors and follow manufacturer's and all local requirements for proper connections.

  • Page 73: Warning Statements And Safety Symbols

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Warning The symbols may sometimes be accompanied by some type of statement; e.g., “Hazardous voltage/energy inside. Risk of Statements and injury. This unit must be accessed only by qualified personnel.” Safety Symbols...
  • Page 74 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 One of these two symbols (or equivalent) may be used to identify the presence of rectifier and battery voltages. The symbol may sometimes be accompanied by some type of statement, for example: “Battery voltage present.

  • Page 75: Precautions

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Precautions When working on or using this type of equipment, the following precautions should be noted: • This unit must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary...
  • Page 76 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 – Wear safety glasses. Fuses can produce sparks. High energy levels on buses and distribution components can produce severe arcing. – Test circuits before touching. – Lock out and tag circuit breakers/fuses when possible to prevent accidental turn on.

  • Page 77: Installation

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Installation Introduction As mentioned in Section 3, Lucent Technologies offers complete engineering and installation services that result in turn-key plant operation. Contact your Lucent Technologies Energy Systems account executive for further information on the complete range of installation services available from Lucent Technologies.

  • Page 78: Installation Tools And Test Equipment

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Installation The following tools and test equipment are required for battery plant installation and testing. Tools and Test Equipment • Equipment to handle shipping containers, remove framework from shipping containers, and erect framework into final position.

  • Page 79: Unpacking, Handling And Frame Installation

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Pair the battery potential lead with the associated return lead of a given circuit for as much of the run as possible. All control leads and other small gauge wiring should be separated from the ac and dc power leads to prevent physical damage.

  • Page 80: Table 5-A: Minimum Torque For All Electrical Connections

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 5-A: Minimum Torque For All Electrical Connections Torques - lb-in Or (lb-ft) Wire Connectors Head Tightened Nut Tightened Slotted Slotted Hex or Slotted Hex or Machine or Screw Size Machine Socket Cap...

  • Page 81: Initial Charge

    Assembly Installation Converter Plant Manual and Test *See “Documentation References” in Section 3. Battery Stand Assemble battery stands or shelves per the Lucent Technologies Assembly battery manual or other battery manufacturer's documentation. Install the batteries onto their stands. Warning Do not connect batteries to the system at this time.
  • Page 82 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Controller and 1. Follow the controller set-up procedure given in the LVD Set-up Controller manual to complete the following: a. Enable/disable equalize charge set-up b. Enable/disable rectifier restart set-up c. Set HV shutdown level(s) d.
  • Page 83 LOAD RETURN LOAD RETURN TO BATTERIES DC DISTRIBUTION TO LOAD TO LOAD RETURNS TO LOADS TO BATTERIES PANEL DOOR SYSTEM RIGHT GROUND BATTERY BUS BAR BRACKET BATTERY/ BATTERY STRAP BUS BAR BATTERY BUS BAR DISCH RTN BUS BAR CHG RTN BUS BAR DISCH RTN BUS BAR...

  • Page 84: Figure 5-2: Typical Floor Mounting Detail

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 844218784 Hold Down Plate (2 Places) 405889254 Floor Anchor Bolt 12 Millimeter, Part Number 0003266520 (Hilti) (4 Places) 841628571 Hold Down Washer (4 Places) Framework Base Floor Covering Note: Use 3/4 Inch Drill for Floor Anchor Bolts.
  • Page 85 25.88 2.00 2.00 3.94 18.00 3.94 If interference with floor reinforcing bars occurs during installation of anchoring device at mounting position "1" (primary mounting position), then alternate locations "2", and "4" shall be selected as follows: Location "2" - If interfering bar at "1" runs perpendicular to equipment lineup.

  • Page 86: Figure 5-4: Lvd/Fuse Board (Cp5) Jumper Locations

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Figure 5-4: LVD/Fuse Board (CP5) Jumper Locations 5 - 10 Installation Issue 7 October 1998...
  • Page 87 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Load Wiring 1. Open the dc distribution cover panel by turning the two 1/4 turn fasteners located on the front of the panel and remove the circuit breaker panel covers and discharge return cover.
  • Page 88 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Before proceeding, verify that all load circuit breakers are in the OFF position. Battery 1. Remove all fuses from CP5 Fuse Board. Confirm that the Connections, output circuit breakers of all rectifiers and all distribution Disconnect breakers are open.

  • Page 89: Converter Shelf Assembly

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Note The white indicators on F1 through F11 represent a 1-1/3 amp rating and the orange indicator on F12 represents a 2 amp rating. Controller Test Follow the controller test procedure given in the ECS controller manual to complete the following tests: •...

  • Page 90: Installation Procedures For Plant Growth

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Installation As your power needs evolve, equipment may be readily added to the battery plant to provide any of the following items: Procedures for Plant Growth • Expanded controller features • Additional rectifier capacity •...
  • Page 91 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Caution Accidentally or intentionally turning a circuit breaker off may affect service to load equipment. Take care not to disturb load- carrying circuits. 4. Locate the intended new breaker position. Spare circuit breakers may or may not already be in place on the dc distribution panel, as ordered.
  • Page 92 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 9. When all work on the dc distribution is complete, close the distribution cover and notify the alarm reporting center. 5 - 16 Installation Issue 7 October 1998...

  • Page 93: Maintenance

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Maintenance Controls and Operating controls and indicators on the battery plant are listed below. Indicators Controller and Operating controls and indicators for the controller and rectifier Rectifier include switches and LEDs described in the Product Manuals for these units.

  • Page 94: Troubleshooting

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Any circuit breaker in the battery plant is ON (or closed) when the handle is in the Up position, and OFF (or open) in the Down position. A circuit breaker which is supplying a load may be turned off manually, but this may affect service to the load.
  • Page 95 1 1/3 A 1 1/3 A FUSE DESIGNATIONS REG LEAD RECTIFIER 1 REG LEAD RECTIFIER 2 REG LEAD RECTIFIER 3 REG LEAD RECTIFIER 4 REG LEAD RECTIFIER 5 REG LEAD RECTIFIER 6 113B METER CP2 AND CP3 CP1 RECTIFIER INTERFACE POWER MINOR FUSE ALARMS MAJOR FUSE RECTIFIER CP1 INTERFACE POWER...

  • Page 96: Open Distribution Breaker

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Table 6-A: Troubleshooting Observed Condition Probable Cause Procedure # Controller Red or yellow LEDs lit No LEDs or Display lit Meter inaccuracy Office alarms issued See “Troubleshooting” in Controller Manual False alarms issued...
  • Page 97 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Open A distribution breaker which should be closed may be in the Distribution open position for one of the following reasons: Breaker • A distribution breaker may have been inadvertently turned off manually. If this is the case, follow the proper procedure to restore power to the load equipment.

  • Page 98: Repair And Replacement

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 • The LVD circuit has partially failed. Replace the CP5 circuit pack per procedure “LVD/Fuse Board (CP5) Replacement” below. Blown Fuse on Refer to ECS controller manual for troubleshooting procedures. Note Replace with fuse of same rating only.

  • Page 99: Lvd/R Contactor Replacement

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 6. Switch the new circuit breaker to the OFF position before plugging it in. 7. Plug in the new breaker, ensuring that line, load and alarm connectors are properly mated. (See Figure 2.7) 8.

  • Page 100: Lvd/Fuse Board (Cp5) Replacement

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 The following equipment is required: • socket wrench with insulated handle • 1/2 inch socket Procedure: (Refer to Figure 2-4 and T-82678-31 drawing.) Warning Procedures in this paragraph may cause power alarms to be issued temporarily.
  • Page 101 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Procedure: (Refer to Figure 4-3 and T-82678-31 drawing) 1. Open distribution panel. 2. Unplug the following connectors from the LVD/Fuse Board (CP5). Leave the cables dressed. P502 from J502 P506 from J506...

  • Page 103: Product Warranty

    Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes, Seller will have the right to sell, transfer, and assign such Products and the title conveyed by Seller shall be good;...
  • Page 104 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 Warranty Period Repaired Product Product Type New Product or Part* Central Office 24 Months 6 Months Power Equipment** The Warranty Period for a repaired Product or part thereof is as listed or, in the case of Products under Warranty, is the period listed or the unexpired term of the new Product Warranty Period, whichever is longer.
  • Page 105 Lucent Technologies 1200A 24V ECS Battery Plant J85500E-2 associated with returning such Product to Seller shall be borne by Customer. Seller shall pay the cost of transportation of the repair or replacing Product to the destination designated by Customer within the Territory.

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