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Lucent Technologies J85500G-2 manual available for free PDF download: Product Manual
Lucent Technologies J85500G-2 Product Manual (127 pages)
600A, -48V Battery Plant
Brand:
Lucent Technologies
| Category:
Industrial Electrical
| Size: 1 MB
Table of Contents
Table of Contents
5
1 Introduction
13
General Information
13
Documentation
14
Customer Training
14
Customer Service
14
Technical Support
14
Product Repair and Return
15
2 Product Description
19
Plant Specifications
19
Table 2-A: Lineage 2000 Battery Plant Specifications (Model J85500G-2)
19
Typical Battery Plant Description
21
Battery Plant Subsystems
21
ECS Battery Plant Physical Description
22
Figure 2-1: Block Diagram of Typical Battery Plant
22
Initial Bay
23
Figure 2-2: ECS/GPS Battery Plant Block Diagram
23
ECS Battery Plant Subsystems
24
Batteries
25
Controller
25
ECS Controller
25
Galaxy Controller
26
DC Distribution
27
ECS DC Distribution Panel
27
Table 2-B: ECS/GPS Battery Plant Breaker and Fuse
28
Table 2-C: Load Lead Termination Points
28
Figure 2-3A: Configurations A-M (Allowed Distribution Options in Initial Bay)
29
Circuit Breaker Panel Description
30
Figure 2-3B: Supplementary Bay Options
30
Figure 2-4: List
31
Fuse Panels
32
Table 2-D: List 20 Circuit Breaker Panelwith
32
Figure 2-5: List 30 (1 to 30A) Fuse Panel
33
Figure 2-6: List 31 (1 to 60A) Fuse Panel
33
Figure 2-7: List 32 (70 to 100A) Fuse Panel
34
Figure 2-8: List 33 (110 to 200A) Fuse Panel
35
Figure 2-10: List 35 (70 to 600A) Fuse Panel
36
Figure 2-9: List 34 (70 to 200A) Fuse Panel
36
Figure 2-11: List 36 (3 to 60A) Fuse Panel
37
Table 2-E: List 30 Fuse Panel
37
Table 2-F: List 31 Fuse Panel
38
Table 2-G: List 32 Fuse Panel
38
Table 2-H: List 33 Fuse Panel
38
Table 2-I: List 34 Fuse Panel
39
Table 2-J: List 35 Fuse Panel
39
Table 2-K: List 36 Fuse Panel
40
Table 2-L: Initial Bay Feeder Cables for Different Configurations
41
Capacitor Charge
42
Plant Bus Bars
43
Plant Shunt
43
Feature
45
Figure 2-12: Plant Bus Bars with Optional List
46
Figure 2-13: ECS Distribution Fuse Board Panel
47
3 Engineering, Planning and Ordering
49
General Engineering Calculations
50
Load Equipment Voltage
50
Battery Voltage
51
Load Drain and Growth
52
Table 3-A: Initial Load Drain Information
54
Table 3-B: Anticipated Future Load Drain Information
54
Table 3-C: Reserve Capacity
55
Fuses
61
Battery Sizing
62
Cable and Load Breaker Sizing
62
Table 3-D: Double Hole Terminal Lugs
66
Table 3-E: Single Hole Terminal Lugs
67
Low-Voltage Disconnect/Reconnect Feature
69
Emergency Disconnect
69
Table 3-F: Load Feeder Wire and Fuse/Breaker Size
69
Table 3-G: Minimum Wire Gauge (Ampacity) - All
69
Planning
71
Floor Plan Data
71
Cable Rack and Routing
71
Grounding
71
Growth
71
Ordering Reference Material
72
J-Drawings
79
SD-Drawings
79
Ordering Information
80
Ordering Guide (List Numbers)
82
Table 3-H: Ordering Guide J85500G-2 ECS
82
Documentation References
85
Figure 3-1: ECS Appearance Package Options
87
Figure 3-2: Uniframe Rack Construction of Initial and Supplementary Bay
88
Figure 3-3: Bay Dimensions and Clearances
89
Figure 3-4: Cabling Arrangement
90
Figure 3-5: Frame Ground Adapter Assembly
91
Figure 3-6: Typical J-Drawing A-Sheet
91
4 Installation
93
General
93
Installation Tools and Test Equipment
93
Sequence of Tasks
94
Table 4-A: Minimum Torque for All Electrical Connections (E.g. Bus Bars)
96
Table 4-B: Torque for All Non-Electrical Connections (E.g. Floor Anchors)
96
Figure 4-1: Typical Floor Mounting Detail
97
Battery Stand Assembly
98
Initial Charge
98
Cable Support and Ground System
98
Controller and LVD Set-Up
98
Figure 4-2: Floor Mounting Template (All Dimensions Are Given in Inches)
98
Table 4-C: Installation Reference Documents
99
AC Wiring, Rectifier Installation & Test
100
Figure 4-3: Lvd/Fuse Board (CP5) Jumper Locations
100
Figure 4-4: Lvd/Fuse Board with Thermal Compensation Circuitry (BMD1) Switch Locations
100
Load Wiring
101
Load Turn-Up
103
Installation Procedures for Plant Growth
103
Adding a Load Circuit
104
Installing Thermal Compensation Unit in Existing Plant
105
Table 4-D: SW500 Reference
109
Test Procedure
109
Figure 4-5: 216A Battery Thermal Compensation
110
Figure 4-6: Door Assembly
111
Figure 4-7: VR Battery Stand (Placement of Thermistors)
111
Figure 4-8: Plant Frame Work (Placement of Control Unit, Option 1)
112
Figure 4-9: Door Panel (Placement of Control Unit, Option 2)
113
Figure 4-10: 216A Battery Thermal Compensation Control Unit Installed on Frame
114
Figure 4-11: Terminal Block Assembly
115
5 Maintenance
117
Controls and Indicators
117
CP5 Fuse Board Leds and Fuses
117
DC Circuit Breakers/Fuses
117
Troubleshooting
118
Open Distribution Breaker or Fuse
118
Table 5-A: Troubleshooting
118
Red LVD OPEN LED Lit
119
Yellow LVD FAIL LED Lit
119
Repair and Replacement
120
LVD/R Contactor Replacement
121
Lvd/Fuse Board (CP5) Replacement
122
Spare Parts
123
6 Product Warranty
125
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