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Weber mt DVH 550 L - 2 Operating And Maintenance Manual

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DVH 550 L - 2
DVH 550 R - 2
DVH 600 L - 2
DVH550/600
OPERATING AND
MAINTENANCE MANUAL
Weber Maschinentechnik GmbH
Postfach 21 53, 57329 Bad Laasphe-Rückershausen
Telephone + 49 27 54 / 398-0
Fax + 49 27 54 3 98-101 (switchboard) & 3 98-102 (spare parts)
1

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  • Page 1 OPERATING AND MAINTENANCE MANUAL DVH 550 L - 2 DVH 550 R - 2 DVH 600 L - 2 Weber Maschinentechnik GmbH Postfach 21 53, 57329 Bad Laasphe-Rückershausen Telephone + 49 27 54 / 398-0 Fax + 49 27 54 3 98-101 (switchboard) & 3 98-102 (spare parts)
  • Page 2 DVH550/600...

  • Page 3: Introduction

    Introduction This operating and maintenance manual provides instructions for safe handling of type DVH 550 L, DVH 550 R and DVH 600 L vibration rollers. Read this manual prior to first start-up and familiarize yourself with all the details of your roller. Carefully follow all instructions and always execute the described activities in the specified sequence. The general safety instructions are on the following page.
  • Page 4 General safety guidelines General instructions All safety instructions (see also the pictogram explanations in the introduction) must be read and complied with (if there are questions they must be resolved prior to first start-up), otherwise: * Danger to life and limb of the user * Damage to the machine and other property exists.

  • Page 5: Table Of Contents

    Table of contents Par. Title page Para. Title Page 3.3.9 Change V-belt for the ......Introduction ........hydraulic pump ........29 3.3.10 Lubricate the vibration shaft ....30 General safety guidelines ....3.3.11 Adjust, clean the scraper ....30 Table of contents ......Operating materials and fill levels ..

  • Page 6: Technical Description

    1. Technical description 1.1 Graphic presentation Fig. 1 Overall view DVH 550 L / DVH 550 R / DVH 600 L 9 Scraper 1 Hand guidance rod 10Drums 2 Hydraulic tank 11Chain guard 3 Lifting ring 12Parking brake 4 Water tank 13Gas lever 5 Fuel tank 14Vibration lever...

  • Page 7: Device Description

    1.2 Device description Type DVH 550 L, DVH 550 R and DVH 600 L rollers are hand-guided devices and are used for compaction work in road building applications. Drive A Lombardi diesel engine provides the motive power for rollers DVH 550 L and DVH 600 L; motive power for roller DVH 550 R is provided by a Robin gasoline engine.

  • Page 8: Technical Data

    1.3 Technical data DVH 550 L DVH 550 R DVH 600 L Weight Dead weight (in kg) Operating weight CECE in kg Average stat. line load (in N/cm) 32,6 31,2 31,7 Dimensions 1885 1885 1885 Overall length in (in mm) Overall width in (in mm) 1046 1046...
  • Page 9 DVH 550 L DVH 550 R DVH 600 L Noise and vibration values* Sound pressure level L (at the operating station in 85,5 85,5 85,5 accordance with 2000/14/EC, in dB(A)) Sound pressure level L (in accordance with 2000/14/EC, in dB(A)) Hand/arm vibration (effective weighted value of the acceleration on the guide handle, determined in...

  • Page 10: Operation

    Operation 2.1 Safety guidelines for operation Safety instructions and warnings Prior to starting each shift the machine operator must check the effectiveness of the operating and safety devices, and proper attachment of the protective devices. Only operate rollers if all protective devices are functioning properly.

  • Page 11: Transport

    2.2 Transport For transport over short distances within the construction site the roller can be moved as specified in section 2.6. For transport over greater distances the roller can be crane lifted onto suitable means of transport (truck, trailer). 2.2.1 Loading with crane - Shut off the roller as described in section 2.7.

  • Page 12: Check The Fuel Level

    2.4.1 Check fuel level - Shut off the roller as described in section 2.7. Never top up with fuel when the engine is running - Open the fuel tank with the tank cap (3/2 or 4/2). Fill DVH 550 L/ DVH 600 L (Lombardini engine) with clean diesel fuel See section 3.4 for fill quantity and specification Fig.

  • Page 13: Check The Hydraulic Fluid Level

    2.4.3 Check the hydraulic fluid level The roller must be positioned on a horizontal surface when checking the hydraulic fluid level! - Check the hydraulic oil level in the view glass (8/1) The hydraulic fluid level must be between the middle and the upper edge (marking) of the view glass.

  • Page 14: Starting

    2.5 Starting Prior to starting always ensure, that no one is in the roller’s danger zone and that all protective devices are properly attached. Never use start-aid sprays. When starting in enclosed spaces ensure adequate ventilation - Danger of suffocation! 2.5.1 Normal start DVH 550 L / DVH 600 L Fig.

  • Page 15: Normal Start Dvh 550 R

    2.5.2 Normal start DVH 550 R To start the push the vibration lever (11/1) into the off position ( ). - Pull the gas lever (11/2) back to the stop. - Position the fuel shut-off valve vertically (12/1) to open - Open or close the choke depending on the engine and/or ambient temperature.

  • Page 16: Driving And Compacting

    2.6 Driving and compacting Start the roller (see section 2.5). As soon as the engine has reached its operating temperature: - Pull the gas lever (15/2) all the way back until the stop in full throttle position The engine accelerates to full rpm Push the parking brake (16/1) into vertical position (disengage) - Open the water shut-off valve (17/1) if necessary...

  • Page 17: Shutdown

    2.7 Shutdown Prior to breaks and when concluding work the roller must be placed on stable and horizontal terrain (to the extent possible). - Push the vibration lever (19/1) to position ( - Push the gas lever (19/2) forward - close the water shut-off valve if necessary Parked devices that represent an obstacle must be safeguarded against through conspicuous measures.

  • Page 18: Maintenance

    3 Maintenance 3.1 Safety guidelines for maintenance Tests Hand-guided vibration rollers must be inspected by an expert to ensure safe operational status in accordance with use conditions and operating conditions, as needed; this inspection however is required at least once a year.

  • Page 19: Maintenance Overview

    3.2 Maintenance overview All maintenance tasks that must be executed on the roller are listed in two tables. The maintenance tasks in the first table (section 3.2.1) must be executed at certain times and once after first start up. The maintenance activities in the second table (section 3.2.2) must be repeated regularly.

  • Page 20: Regular Maintenance

    3.2.2 Regular maintenance Comment/ Maintenance interval Maintenance point Maintenance activity instructions Check for visible damage, leaks, Every 8 operating hours Total machine etc. Air filter - Clean air filter insert for damage, replace if necessary # 3.3.3 Hydraulic system - Check threaded unions, hoses for leaks, tighten threaded unions or change hoses as needed - Only perform work if the hydraulic...
  • Page 21 Comment/instr Maintenance interval Maintenance point Maintenance activity uctions Manual provided by Every 500 operating hours Robin - engine - Clean, adjust carburetor as needed engine manufacturer - Clean cylinder head " - Adjust valve play " Lombardini - engine - Check the injection nozzle adjust if Manual provided by necessary engine manufacturer...

  • Page 22: Description Of Maintenance Tasks

    3.3 Description of maintenance tasks 3.3.1 Change engine oil - Shut off the roller as described in section 2.7. Only drain engine oil when the engine is warmed up and the roller is at a standstill. - Unscrew the protective cap (25a/2) - Place a collecting container under the discharge pipe.

  • Page 23: Clean/Change Air Filter Cartridge

    3.3.3 Clean/change air filter cartridge 3.3.3.1 DVH 550 L / DVH 600 L (Lombardini 15LD 315) - Loosen the fastening screw (27/2) and take the lid (27/1) off of the air filter housing - Take the air filter insert (28/2) out of the air filter housing - Take the pre-filter (28/1) off of the main filter (28/2) - Clean the pre-filter (28/1) with water and soap - Clean the main filter (28/2) with compressed air.

  • Page 24: Clean/Change Fuel Filter

    3.3.4 Clean/change fuel filter Shut off roller as described under section 2.7 3.3.4.1 Lombardini - engine 15 LD 315 Select a collecting container that is large enough to prevent oil from spilling on the ground. - Loosen the clips (31/2), pull the diesel line (31/3) off of the fuel tank (31/1), and completely empty the tank Fig.
  • Page 25 3.3.5 Check, tension and change the vibration v-belt 3.3.5.1 Check and tension the vibration V-belt - Shut off the roller as described in section 2.7, - Unscrew the water hose (34b/2) from the water valve (34b/ - Take off water tank (34c/2) after loosening the four cap nuts (34c/1) Fig.
  • Page 26 3.3.5.2 Change the vibration V-belt Shut off the roller as described in section 2.7 - Unscrew the water hose (35b/2) from the water valve (35b/ - Take off water tank (35c/2) after loosening the four cap nuts (35c/1) Place the vibration adjustment lever (35a/1) in position ( ) (the V-belt tension is reduced) - Take off the V-belt (35d/1) from the drive pulley (35d/2) on the engine...

  • Page 27: Lubricate, Tension, Or Replace The ....... Drive Chains

    3.3.6 Lubricate, tension, or replace the drive chain - Shut off roller as described under section 2.7 3.3.6.1 Lubricate the drive chains - Remove the chain guard (38/2) by loosening the 6 screws (38/ - Lubricate the chains (39/2) as needed Fig.

  • Page 28: Change Hydraulic Fluid

    3.3.7 Change hydraulic fluid Shut off roller as described under section 2.7 Always drain the hydraulic fluid when the roller is at a standstill - Open the hydraulic tank cap (40/1) on the tank - Unscrew the protective cap (41/1) from the drain connection (41/ - Have a suitable collection container ready - Screw the drain hose (included in the tool set) onto the drain Fig.

  • Page 29: Hydraulic Pump

    3.3.9 Change V-belt for the hydraulic pump - Shut off roller as described under section 2.7 - Unscrew the water hose (43/2) from the water shut-off valve (43/ - Take off water tank (44/2) after loosening the four cap nuts (44/ - Unscrew the hydraulic tank (45/2).

  • Page 30: Lubricate The Vibration Shaft

    3.3.10 Lubricate the vibration shaft - Shut off roller as described under section 2.7 - Clean the lubricating nipple (47/1) on both sides of the vibration shaft - Place the grease gun on the lubricating nipple (47/1) of the vibration shaft See section 3.4 for fill quantity and specification - Press grease into the bearing housing until fresh grease escapes at the edges...

  • Page 31: Operating Materials And Fill Levels

    3.4 Operating fluids and fill levels Subassembly Operating material Quantity Summer Winter Quality 550 L 550 R 600 L Engine Engine oil SAE 10 W 40 1.0 l 1.0 l 1.0 l (-10 ~ + 50 °C) API - CD CE or SHPD or CCMC - D2 - D3 - PD1 Fuel tank...

  • Page 32: Faults In Operation

    Faults in operation 4.1 General If a defect fault occurs on the roller then the following procedure must be executed: - Shut off the roller as described in section 2.7. - Determine the source of the fault (see section 4.2 Troubleshooting). - Correct the fault, see section 3 (maintenance tasks) and section 2 (description of the different fastening elements) Correction of faults that affect the engine are described in the manual of the engine manufacturer.

  • Page 33: Hydraulic System Diagram

    4.3 Hydraulic circuit diagram Fig. 47 Hydraulic circuit diagram Diesel/gasoline engine Axial piston adjustment pump Filter change cartridge Hydraulic motor Hydraulic liquid tank DVH550/600...

  • Page 34: Winter Storage

    Winter storage If the roller will not be used for a longer period (approximately 1 to 6 months) (e.g. during winter), it must be stored in a frost-free and dry location. The measures listed in section 5.1 must be executed prior to storage. After storage the roller must be started up as described in section 5.2.

  • Page 35: Start-Up After Storage

    5.2 Start-up after storage Subassembly Measure Note - Clean thoroughly Complete roller Execute same activities as those described # 2.4. before starting work DVH550/600...
  • Page 36 DVH550/600...
  • Page 37 DVH550/600...

  • Page 38: Maschinentechnik Gmbh

    6 Weber Maschinentechnik GmbH For problems, questions and further information refer to one of the following addresses: in Germany WEBER Maschinentechnik GmbH Telefon + 49 (0) 2754 - 398-0 Postfach 2153 Telefax + 49 (0) 2754 - 398101-switchboard 57329 Bad Laasphe - Rückershausen + 49 (0) 2754 - 398102- spare parts- directlinie E-Mail...
  • Page 39 DVH550/600...
  • Page 40 > Vibration plates > Vibrating tampers > Vibration rollers > Joint cutters > Internal vibrators and converters > Rollers Weber MASCHINENTECHNIK GmbH Im Boden 57334 Bad Laasphe - Rückershausen Postfach 2153 57329 Bad Laasphe Telephone + 49 27 54 / 398 0 - fax +49 27 54 / 398 101 DVH550/600...

This manual is also suitable for:

Dvh 550 r - 2Dvh 600 l - 2

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