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Series 10 VersaSteer™
Parts and Repair Information

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Summary of Contents for Eaton Char-Lynn VersaSteer 10 Series

  • Page 1 Series 10 VersaSteer™ Parts and Repair Information...
  • Page 2: Table Of Contents

    – lint in a hydraulic • Clean the port areas system will cause thoroughly before damage. disconnecting the • Always use new seals hydraulic lines. when reassembling hydraulic control units. EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 3: Id Tag

    • Breaker bar wrench. • Torque wrench (30 Nm [300 lb-in] capacity). • 11/16 inch wrench. Special Tools: • Plunger and Sleeve Tool No. 600792-001* *Tools available—by special order—through our service department. EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 4: Parts

    Parts Assembly Drawing 10, 11 Medium Standard Manual Steering Check Valve Hex Head Screw *Anti-cavitation valve parts will vary according to configuration. EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 5: List

    Ring, Back-up 4999016-001 Plate, Valve 4999092-001 Valve S/A 4999015-000 Plate Valve See Table 1.0 Gerotor Sub-assembly 4999651-001 O-ring 230397-000 Spring, Compression 112114-010 Fitting 250003-906 O-Ring 4998914-001 Piston 4992809-001 Piston, Guide Spring EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 6: Gerotor Parts

    We recommend that you keep the unit in a vise during disassembly. Follow the clamping procedures explained throughout the manual. Figure 1 EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 7 Remove gerotor (meter). (Meter) Be careful not to drop star. Remove seal from Seal valve plate. Remove valve plate. Valve Plate Remove seal from valve S/A. Seal Valve S/A Figure 3 EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 8 17. Carefully remove bearing and races, anti-cavitation valves and manual Housing steering check valve (roll pin and ball) from bolt holes by tipping housing Gerotor side down. (see figure 6). Figure 5 EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 9 Spring/Spacer Package and two spacers. Medium input torque unit uses four centering springs and three spacers. Low input torque unit uses four centering springs and two spacers. Figure 7 EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 10: Assembly

    Fitting *Note: The fittings included in the valve assembly are critical in Spring, Compression the operation of the valve, and must not be switched O-ring with another style. Figure 9 EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 11 Align sleeve with Figure 11 Tool No. 600792-001 housing bore (figure 11) Insert sleeve into housing bore (Figure 12) Place o-ring on plunger (Figure 13). Figure 12 Figure 13 EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 12: Seal Installation

    (figure 17). shown in figure 20. 10. While holding sleeve in Needle Thrust Bearing housing, withdraw Bearing Race plunger. Figure 16 11. Withdraw sleeve. Figure 20 Figure 17 EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 13 (standard torque), 2 - 8 Medium (medium torque), 2- 7 (low Torque torque), then position spring retainer correctly Torque over all these parts. Adjust alignment of spring parts with a small screwdriver. Figure 22 EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 14 Roll Pin (1) installing balls, inspect 34,92 mm Manual Steering Check Valve [1.375 in.] L holes to make sure they are properly seated. Ball 6,35 mm [.250 in.] OD O-ring Figure 25 EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 15 A, B, C, and D in figure 27. Align bolt holes without disengaging gerotor Seal (meter) from drive. Valve Plate Seal Drive (Marked) Valve S/A Figure 27 EATON Hydraulics Series 10 VersaSteer Parts and Repair October 2004...
  • Page 16 Tel: 952 937-9800 Australia Tel: (49) 7221 682-0 Fax: 952 974-7722 Tel: (61) 3 9319 8222 Fax: (49) 7221 682-788 www.hydraulics.eaton.com Fax: (61) 3 9318 5714 © 2005 Eaton Corporation All Rights Reserved Printed in USA Document No. C-STCU-TS006-E June 2005...

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