Weh CLICKMATE TW154 Operating Instructions Manual
For filling respiratory air cylinders 200 bar
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- Operating instructions manual (12 pages) ,
- Operating instructions manual (14 pages) ,
- Operating instructions manual (68 pages)
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Summary of Contents for Weh CLICKMATE TW154
- Page 1 OPERATING INSTRUCTIONS D-2007/10/00252-9-3 | Date: 09/2015 CLICKMATE™ TW154 for filling respiratory air cylinders 200 bar for conversion of existing filling rigs ® - We Engineer Hightech...
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Page 2: Table Of Contents
CLICKMATE™ TW154 - 200 bar Operating instructions Date: 09/2015 CONTENTS PLEASE NOTE � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1 GENERAL SAFETY INSTRUCTIONS �... -
Page 3: Please Note
WEH QA management in writing� Violation of WEH operating instructions will result in a loss of warranty and in addition the WEH GmbH will accept no liability for consequential damage caused to persons or property�... -
Page 4: Application
+5 °C up to +70 °C. Please observe the pressure limits specified in the relevant cylinder valve standard. They could be ® lower than the max. operating pressure of the WEH Connector. 2�1�4 Safety restraints, chains or guards are recommended for additional operator safety when used under hazardous conditions. -
Page 5: Installation
3�1�6 The assembly data indicated (tightening torques, assembly turns etc.) are max. values and only valid for components delivered by WEH. The customer is responsible to check if his components withstand these max. values determined by WEH. - Page 6 CLICKMATE™ TW154 - 200 bar Operating instructions Date: 09/2015 3�3 Installation of the CLICKMATE™ TW154 200 bar at the filling rig (Adaptor W30124) Pos� Description CLICKMATE™ TW154 200 bar Locking nut O-ring Adaptor O-ring Counter hexagonal nut Definition ports Media inlet 3�3�1 Loosen the existing screw connection and remove it.
- Page 7 Pre-assemble the adaptor (see figure above). Place the locking nut (Pos. 2) onto the adaptor (Pos. 4). Place the plane sealing of the customer onto the adaptor (Pos. 4) (WEH recommends to use an usit ring). 3�4�3 Fully screw the adaptor (Pos. 4) into the filling rig. Max. torque 20 Nm (torque only valid for use with usit ring).
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Page 8: Operation
4�1�3 Do not use excessive force when connecting. ® 4�1�4 Do only connect the WEH Connector to faultless cylinder valves. 4�1�5 Please note: Only use cylinders of a size suitable for the TZ100 weight and height balancing system used. When positioning the gas cylinder onto the cylinder... - Page 9 CLICKMATE™ TW154 - 200 bar Operating instructions Date: 09/2015 WRONG RIGHT Green ring Green ring Grüner Ring not visible visible sichtbar Red marking Red marking visible not visible The CLICKMATE™ TW154 200 bar is only connected properly if the green ring (visual inspection, see pictures above) is completely visible and the red marking at the front part is not visible.
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Page 10: Accessories | Spare Parts
CLICKMATE™ TW154 - 200 bar Operating instructions Date: 09/2015 Releasing the connection 4�3�4 Actuate the locking device and keep it pressed (figure 8). 4�3�5 Lift the operating loop completely until it stops (figure 9). 4�3�6 Disconnect the cylinder slightly push the cylinder down pull the cylinder valve rearwards to remove it from the CLICKMATE™... -
Page 11: Storage
Store the product, the accessories and spare parts in the original packaging until use. 7 MAINTENANCE Violation of WEH maintenance instructions specified in this document will result in a loss of warranty and in addition the WEH GmbH will accept no liability for consequential damage caused to persons or property. - Page 12 15 and 20 bar and retract when the system is vented. If the safety peg does not function properly or is deformed, return the ® Connector to WEH for change of the safety peg. 7�2�6 Check the tightening torque of the body set screw (figure 12) at each seal replacement.
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Page 13: Replacement Of Front Seal
CLICKMATE™ TW154 - 200 bar Operating instructions Date: 09/2015 8 REPLACEMENT OF FRONT SEAL Note: Before installing, visually inspect the connector and check for correct type, body material, clamping jaws, sealing material and part number� 8�1 Replacement of the front seal There is no need to dismantle the CLICKMATE™... -
Page 14: Trouble Shooting | Corrective Action
Blow-off sound pressure increases. Valve thread damaged should be stopped or Exchange valve. continued. Stop filling. Send CLICKMATE™ to WEH for change of Safety peg distorted. the safety peg. Safety peg does not protru- Feeling at outlet or visual Insufficient... -
Page 15: Dimensions
(black locking device) * acc. to DIN 477 » Contacting For queries and further information, please do not hesitate to contact us. Manufacturer: WEH GmbH Precision Connectors Josef-Henle-Straße 1 89257 Illertissen / Germany Phone: +49 7303 9609-0 Fax: +49 7303 9609-9999 eMail: sales@weh.com...
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